GMC Camille Bauer SINEAX DM5000 User manual

in Bearbeitung Device handbook
SINEAX DM5000
Operating Instructions SINEAX DM5000 (2018-08)
Camille Bauer Metrawatt AG
Aargauerstrasse 7
CH-5610 Wohlen / Switzerland
Phone: [phone]
Telefax: [phone]
E-Mail: [e-mail]
http://www.camillebauer.com
Legal information

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Warning notices
In this document warning notices are used, which you have to observe to ensure personal safety and to prevent
damage to property. Depending on the degree of danger the following symbols are used:
If the warning notice is not followed death or severe personal injury
will result.
If the warning notice is not followed damage to property or severe
personal injury may result.
If the warning notice is not followed the device may be damaged or
may not fulfill the expected functionality.
Qualified personnel
The product described in this document may be handled by personnel only, which is qualified for the respective
task. Qualified personnel have the training and experience to identify risks and potential hazards when working
with the product. Qualified personnel are also able to understand and follow the given safety and warning
notices.
Intended use
The product described in this document may be used only for the application specified. The maximum electrical
supply data and ambient conditions specified in the technical data section must be adhered. For the perfect and
safe operation of the device proper transport and storage as well as professional assembly, installation,
handling and maintenance are required.
Disclaimer of liability
The content of this document has been reviewed to ensure correctness. Nevertheless it may contain errors or
inconsistencies and we cannot guarantee completeness and correctness. This is especially true for different
language versions of this document. This document is regularly reviewed and updated. Necessary corrections
will be included in subsequent version and are available via our webpage http://www.camillebauer.com.
Feedback
If you detect errors in this document or if there is necessary information missing, please inform us via e-mail to:
[e-mail]

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Contents
1. Introduction.................................................................................................................................5
1.1 Purpose of this document........................................................................................................5
1.2 Scope of supply.......................................................................................................................5
1.3 Further documents..................................................................................................................5
2. Safety notes.................................................................................................................................6
3. Device overview ..........................................................................................................................6
3.1 Brief description.......................................................................................................................6
3.2 Available measurement data...................................................................................................6
4. Mechanical mounting..................................................................................................................7
5. Electrical connections................................................................................................................8
5.1 General safety notes ...............................................................................................................8
5.2 Terminal assignments of the I/O extensions............................................................................9
5.3 Current input connections........................................................................................................9
5.4 Possible cross sections and tightening torques .....................................................................10
5.5 Inputs....................................................................................................................................10
5.6 Power supply.........................................................................................................................22
5.7 Relays...................................................................................................................................22
5.8 Digital inputs..........................................................................................................................22
5.9 Digital outputs .......................................................................................................................23
5.10 Analog outputs .....................................................................................................................24
5.11 Modbus interface RS485.......................................................................................................24
5.12 Fault current detection...........................................................................................................25
5.13 Uninterruptible power supply (UPS) .....................................................................................27
5.14 GPS time synchronization .................................................................................................28
6. Commissioning.........................................................................................................................30
6.1 Operating LED.......................................................................................................................30
6.2 Parametrization of the device functionality.............................................................................31
6.3 Installation check...................................................................................................................31
6.4 Ethernet installation...............................................................................................................33
6.4.1 Settings .........................................................................................................................33
6.4.2 Connection of the standard interface .............................................................................35
6.4.3 Connection of the IEC61850 interface ...........................................................................36
6.4.4 MAC addresses.............................................................................................................36
6.4.5 Communication tests.....................................................................................................36
6.4.6 Resetting the communication settings............................................................................37
6.5 Simulation of analog / digital outputs.....................................................................................37
6.6 Protection against device data changing ...............................................................................38
7. Operating the device.................................................................................................................39
7.1 Operating elements...............................................................................................................39
7.2 Selecting the information to display.......................................................................................39
7.3 Measurement displays and used symbols.............................................................................40
7.4 Resetting measurement data.................................................................................................42
7.5 Configuration.........................................................................................................................42
7.5.1 Configuration at the device..............................................................................................42
7.5.2 Configuration via web browser ........................................................................................43
7.6 Alarming................................................................................................................................45
7.6.1 Limit values on base quantities......................................................................................45
7.6.2 Monitoring fault-currents................................................................................................46

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7.6.3 Monitoring functions......................................................................................................47
7.6.4 Summary alarm.............................................................................................................48
7.7 Data recording ......................................................................................................................49
7.7.1 Periodical data ..............................................................................................................49
7.7.2 Events...........................................................................................................................52
7.7.3 Disturbance recorder.....................................................................................................53
7.8 Timeouts...............................................................................................................................55
8. Service, maintenance and disposal.........................................................................................56
8.1 Calibration and new adjustment............................................................................................56
8.2 Cleaning................................................................................................................................56
8.3 Battery..................................................................................................................................56
8.4 Disposal................................................................................................................................56
9. Technical data...........................................................................................................................57
Annex ..............................................................................................................................................64
A Description of measured quantities........................................................................................64
A1 Basic measurements.............................................................................................................64
A2 Harmonic analysis.................................................................................................................68
A3 System imbalance.................................................................................................................69
A4 Mean values and trend..........................................................................................................70
A5 Meters...................................................................................................................................71
B Display matrices.......................................................................................................................72
B0 Used abbreviations for the measurements............................................................................72
B1 Display matrices for single phase system..............................................................................76
B2 Display matrices for split-phase (two-phase) systems...........................................................77
B3 Display matrices for 3-wire system, balanced load................................................................78
B4 Display matrices for 3-wire system, balanced load, phase shift.............................................79
B5 Display matrices for 3-wire systems, unbalanced load..........................................................80
B6 Display matrices for 3-wire systems, unbalanced load, Aron.................................................81
B7 Display matrices for 4-wire system, balanced load................................................................82
B8 Display matrices for 4-wire systems, unbalanced load..........................................................83
B9 Display matrices for 4-wire system, unbalanced load, Open-Y..............................................84
C Logic functions.........................................................................................................................85
D FCC statement ..........................................................................................................................86
INDEX ..............................................................................................................................................87

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1. Introduction
1.1 Purpose of this document
This document describes the universal measurement device for heavy-current quantities SINEAX
DM5000. It is intended to be used by:
•Installation personnel and commissioning engineers
•Service and maintenance personnel
•Planners
Scope
This handbook is valid for all hardware versions of the DM5000. Some of the functions described in this
document are available only, if the necessary optional components are included in the device.
Required knowledge
A general knowledge in the field of electrical engineering is required. For assembly and installation of the
device knowledge of applicable national safety regulations and installation standard is required.
1.2 Scope of supply
•Measurement device SINEAX DM5000
•Safety instructions (multiple languages)
•Battery pack (optional, for devices with UPS only)
1.3 Further documents
The following documents are provided electronically via http://www.camillebauer.com/dm5000-en :
•Safety instructions SINEAX DM5000
•Data sheet SINEAX DM5000
•Modbus basics: General description of the communication protocol
•Modbus interface SINEAX DM5000: Register description for Modbus communication
•IEC61850 interface SINEAX AMx000/DM5000, LINAX PQx000, CENTRAX CUx000

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2. Safety notes
Device may only be disposed in a professional manner!
The installation and commissioning should only be carried out by trained personnel.
Check the following points before commissioning:
– that the maximum values for all the connections are not exceeded, see "Technical data"
section,
– that the connection wires are not damaged, and that they are not live during wiring,
– that the power flow direction and the phase rotation are correct.
The instrument must be taken out of service if safe operation is no longer possible (e.g. visible
damage). In this case, all the connections must be switched off. The instrument must be
returned to the factory or to an authorized service dealer.
It is forbidden to open the housing and to make modifications to the instrument. The instrument
is not equipped with an integrated circuit breaker. During installation check that a labeled switch
is installed and that it can easily be reached by the operators.
Unauthorized repair or alteration of the unit invalidates the warranty.
3. Device overview
3.1 Brief description
The SINEAX DM5000 is a comprehensive instrument for the universal measurement and monitoring in
power systems. A full parameterization of all functions of the device is possible directly at the device (for
versions with display) or via web browser. The universal measurement system of the device may be used
directly for any power system, from single phase up to 4-wire unbalanced networks, without hardware
modifications.
Using additional, optional components the opportunities of the device may be extended. You may choose
from I/O extensions, communication interfaces and data logging. The nameplates on the device give
further details about the present version.
3.2 Available measurement data
The SINEAX DM5000 provides measurements in the following subcategories:
a) Instantaneous values: Present TRMS values and associated min/max values
b) Energy: Power mean-values with trend and history as well as energy meters. With the data logger
option “periodical data” mean-value progressions (load profiles) and periodical meter readings are
available as well.
c) Harmonics: Total harmonic distortion THD/TDD, individual harmonics and their maximum values
d) Phasor diagram: Overview of all current and voltage phasors and phase sequence check
e) Waveform display of current and voltage inputs
f) Events: State list of monitored alarms. With the data logger option also chronological lists of events
and alarms as well as operator events are available.

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4. Mechanical mounting
The standard version of the DM5000 can be clipped onto a top-hat rail according to EN50022.
Please ensure that the operating temperature limits are not exceeded when
determining the place of mounting (place of measurement).

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5. Electrical connections
Ensure under all circumstances that the leads are free of potential
when connecting them!
5.1 General safety notes
Please observe that the data on the type plate must be adhered to!
The national provisions have to be observed in the installation and material selection of electric lines,
e.g. in Germany VDE 0100 “Conditions concerning the erection of heavy current facilities with rated
voltages below 1000 V”!
Nameplate of a device with
•TFT display
•Ethernet interface
•Modbus/RTU interface
•Data logger
•2 relay outputs
•4 analog outputs
•UPS
Symbol Meaning
Device may only be disposed of in a professional manner!
Double insulation, device of protection class 2
CE conformity mark. The device fulfills the requirements of the applicable EU
directives.
Caution! General hazard point. Read the operating instructions.
General symbol: Power supply
General symbol: Input
General symbol: Output
CAT III
Measurement category CAT III for current / voltage inputs, power supply and relay
outputs

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5.2 Terminal assignments of the I/O extensions
Function Option 1 Option 2
2 relay outputs 1.1: X1.1 / X1.2 / X1.3
1.2: X2.1 / X2.2 / X2.3
2.1: X3.1 / X3.2 / X3.3
2.2: X4.1 / X4.2 / X4.3
2 analog outputs 1.1: X2.2(+) / X2. 3(-)
1.2: X2.1(+) / X2. 3(-)
2.1: X4.2(+) / X4.3 (-)
2.2: X4.1(+) / X4.3 (-)
4 analog outputs
1.1: X2.2(+) / X2.3(-)
1.2: X2.1(+) / X2.3(-)
1.3: X1.2(+) / X1.3(-)
1.4: X1.1(+) / X1.3(-)
2.1: X4.2(+) / X4.3(-)
2.2: X4.1(+) / X4.3(-)
2.3: X3.2(+) / X3.3(-)
2.4: X3.1(+) / X3.3(-)
4 digital inputs (active)
1.1: X1.1(-) / X1.3(+)
1.2: X1.2(-) / X1.3(+)
1.3: X2.1(-) / X2.3(+)
1.4: X2.2(-) / X2.3(+)
2.1: X3.1(-) / X3.3(+)
2.2: X3.2(-) / X3.3(+)
2.3: X4.1(-) / X4.3(+)
2.4: X4.2(-) / X4.3(+)
4 digital inputs (passive)
1.1: X1.1(+)/ X1.3(-)
1.2: X1.2(+) / X1.3(-)
1.3: X2.1(+)/ X2.3(-)
1.4: X2.2(+)/ X2.3(-)
2.1: X3.1(+)/ X3.3(-)
2.2: X3.2(+)/ X3.3(-)
2.3: X4.1(+)/ X4.3(-)
2.4: X4.2(+)/ X4.3(-)
5.3 Current input connections
You may have to remove first the plug-in terminals to get access to the screw terminals of the current
inputs.

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5.4 Possible cross sections and tightening torques
Inputs L1(2), L2(5), L3(8), N(11), PE(16), I1(1-3), I2(4-6), I3(7-9) , IN(10-12), power supply (13-14)
Single wire
1 x 0,5 ... 6.0mm2or 2 x 0,5 ... 2.5mm2
Multiwire with end splices
1 x 0,5 ... 4.0mm2or 2 x 0,5 ... 2.5mm2
Tightening torque
0.5…0.6Nm resp. 4.42…5.31 lbf in
I/O's, relays, RS485 connector (A, B, C/X)
Single wire
1 x 0.5 ... 2.5mm2or 2 x 0.5 ... 1.0mm2
Multiwire with end splices
1 x 0.5 ... 2.5mm2or 2 x 0.5 ... 1.5mm2
Tightening torque
0.5…0.6Nm resp. 4.42…5.31 lbf in
5.5 Inputs
All voltage measurement inputs must originate at circuit breakers or fuses rated 5 Amps or
less. This does not apply to the neutral connector. You have to provide a method for
manually removing power from the device, such as a clearly labeled circuit breaker or a
fused disconnect switch.
When using voltage transformers you have to ensure that their secondary connections
never will be short-circuited.
No fuse may be connected upstream of the current measurement inputs!
When using current transformers their secondary connectors must be short-circuited
during installation and before removing the device. Never open the secondary circuit under
load.
The connection of the inputs depends on the configured system (connection type).
When measuring in systems with neutral wire the connection of the inputs for the
neutral current measurement and the earth connector for determining the zero
displacement voltage is optional.