Elimko E-PR-200 Series User manual

E-PR-200
PAPERLESS RECORDER
USER MANUAL
RELIABLE NAME IN AUTOMATIC CONTROL
SYSTEM AND TURN-KEY CONTRACTS
Manufacturer / Technical Supp rt
Elimko Electronic Production and Control Co. Ltd.
8. Avenue 21. Street No:16 06510 Emek- Ankara TURKEY
Phone: + 90 312 212 64 50 Fax: + 90 312 212 41 43
www.elimko.com.tr e-mail:[e-mail]

Elimko
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1. INDEX
1. INDEX ---------------------------------------------------------------------------------------------------------------------------------- 2
2. FIGURES ------------------------------------------------------------------------------------------------------------------------------- 3
3. WARNINGS---------------------------------------------------------------------------------------------------------------------------- 5
4. DESCRIPTION ------------------------------------------------------------------------------------------------------------------------ 6
4.1. TYPE CODING --------------------------------------------------------------------------------------------------------------------------------- 6
4.2. TECHNICAL SPECIFICATION ------------------------------------------------------------------------------------------------------------- 7
4.3. D IMENSIONS -------------------------------------------------------------------------------------------------------------------------------------- 8
4.4. P ANEL M OUNTING ------------------------------------------------------------------------------------------------------------------------------- 8
5. USAGE ---------------------------------------------------------------------------------------------------------------------------------- 9
5.1. F RONT P ANEL ------------------------------------------------------------------------------------------------------------------------------------- 9
5.2. T REND P AGE ------------------------------------------------------------------------------------------------------------------------------------ 11
5.3. B AR G RAPHIC P AGE ---------------------------------------------------------------------------------------------------------------------------- 13
5.4. D IGITAL IEW P AGE --------------------------------------------------------------------------------------------------------------------------- 14
5.5. O ER IEW P AGE ------------------------------------------------------------------------------------------------------------------------------- 15
5.6. A LARM L OG ------------------------------------------------------------------------------------------------------------------------------------- 15
5.7. T OTALIZER L OG -------------------------------------------------------------------------------------------------------------------------------- 16
5.8. I NSTRUMENT L OG ------------------------------------------------------------------------------------------------------------------------------ 16
5.9. O PERATOR L OG --------------------------------------------------------------------------------------------------------------------------------- 17
5.10. D IGITAL L OG ---------------------------------------------------------------------------------------------------------------------------------- 17
5.11. D IGITAL 2 -------------------------------------------------------------------------------------------------------------------------------------- 18
6. MENU PAGES ----------------------------------------------------------------------------------------------------------------------- 18
6.1. A DJUSTING P ARAMETERS --------------------------------------------------------------------------------------------------------------------- 18
6.2. M AIN M ENU ------------------------------------------------------------------------------------------------------------------------------------ 19
6.3. D E ICE P AGE ----------------------------------------------------------------------------------------------------------------------------------- 19
6.4. S ECURITY P AGE -------------------------------------------------------------------------------------------------------------------------------- 20
6.5. H ARDWARE P AGE ------------------------------------------------------------------------------------------------------------------------------ 20
6.6. C HANNELS P AGE ------------------------------------------------------------------------------------------------------------------------------- 24
6.6.1. R ELAY O UTPUT C ARD A DJUSTMENTS ------------------------------------------------------------------------------------ 24
6.6.2. D IGITAL O UTPUT C ARD ADJUSTMENTS ---------------------------------------------------------------------------------- 25
6.6.3. A NALOG I NPUT C ARD ADJUSTMENTS ------------------------------------------------------------------------------------- 25
6.6.4. A NALOG O UTPUT C ARD ADJUSTMENTS ---------------------------------------------------------------------------------- 27
6.6.5. A LARM ADJUSTMENTS ------------------------------------------------------------------------------------------------------ 28
6.6.6. T OTALIZER A DJUSTMENTS ------------------------------------------------------------------------------------------------- 29
6.6.7. R ECORD A DJUSTMENTS ---------------------------------------------------------------------------------------------------- 30
6.6.8. D IGITAL I NPUT C ARD ADJUSTMENTS ------------------------------------------------------------------------------------- 31
6.6.9. M ODBUS C HANNELS P AGE ------------------------------------------------------------------------------------------------- 31
6.6.10. M ATH C HANNEL ADJUSTMENTS --------------------------------------------------------------------------------------- 32
6.7. R EAL T IME C HANNELS P AGE ----------------------------------------------------------------------------------------------------------------- 33
6.8. G ROUPS P AGE ---------------------------------------------------------------------------------------------------------------------------------- 34
6.9. C USTOM T ABLES ------------------------------------------------------------------------------------------------------------------------------- 40
6.10. A RCHI E --------------------------------------------------------------------------------------------------------------------------------------- 40
6.11. E- MAIL ----------------------------------------------------------------------------------------------------------------------------------------- 41
6.12. PID --------------------------------------------------------------------------------------------------------------------------------------------- 43
6.13. PROFILE ------------------------------------------------------------------------------------------------------------------------------------- 46
7. CONNECTION DIAGRAMS ------------------------------------------------------------------------------------------------------ 49
8. DATA TRANSFER COMMUNICATION PROTOCOLS-------------------------------------------------------------------- 52
9. APPENDIXES ------------------------------------------------------------------------------------------------------------------------ 52
A PPENDIX 1: E THERNET C ONNECTION ----------------------------------------------------------------------------------------------------------- 52
A PPENDIX 2: E QUATION C REATION U SING M ATH E DITOR ------------------------------------------------------------------------------------- 53
A PPENDIX 3: M ODBUS RTU C OMMUNICATION A DDRESSES ---------------------------------------------------------------------------------- 54
A PPENDIX 4: B ARCODE R EADER ------------------------------------------------------------------------------------------------------------------- 56

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2. FIGURES
Figure 4.1 E-PR-200 dimensions and Panel Mounting ...................................................................... 8
Figure 4.2 E-PR-200 Panel Cut ole .......................................................................................... 8
Figure 5.1 Trend View .......................................................................................................... 9
Figure 5.2 Operation keys ..................................................................................................... 9
Figure 5.3 Trend View Screen ................................................................................................ 11
Figure 5.4 Active buttons and meaning in the Trend view screen ..................................................... 12
Figure 5.5 Active buttons and options on the Trend view screen ...................................................... 12
Figure 5.6 Start Batch Screen ................................................................................................ 13
Figure 5.7 Bar View Screen ................................................................................................... 13
Figure 5.8 Digital View Screen ............................................................................................... 14
Figure 5.9 Totalizer reset and add operator messages (Digital View Page) ........................................... 14
Figure 5.10 Batch Screen View .............................................................................................. 15
Figure 5.11 Alarm Log screen ................................................................................................ 15
Figure 5.12 Totalizer Log screen ............................................................................................ 16
Figure 5.13 Instrument Log screen .......................................................................................... 16
Figure 5.14 Operator Log screen ............................................................................................ 17
Figure 5.15 Digital Log screen ............................................................................................... 17
Figure 5.16 Digital 2 screen .................................................................................................. 18
Figure 6.1 Password input window to the main menu .................................................................... 18
Figure 6.2 Main Menu.......................................................................................................... 19
Figure 6.3 Device Page ........................................................................................................ 19
Figure 6.4 Date and Time adjustments page .............................................................................. 19
Figure 6.5 Security Adjustments Page (Admin Adjustment) ............................................................. 20
Figure 6.6 Security Adjustments Page (User Adjustment) ............................................................... 20
Figure 6.7 ardware Slot Settings Page .................................................................................... 20
Figure 6.8 ardware Relay Output Test Page ............................................................................. 21
Figure 6.9 Analog Input Card Calibration Page ............................................................................ 21
Figure 6.10 Analog Output Card Calibration Page ........................................................................ 22
Figure 6.11 ardware Ethernet Page (Obtain an IP address via D CP) ................................................ 22
Figure 6.12 ardware Ethernet Page (Manual Set) ....................................................................... 22
Figure 6.13 ardware Serial Port screen ................................................................................... 23
Figure 6.14 ardware Screen Adjustments ................................................................................ 23
Figure 6.15 Drawing Options Adjustments ................................................................................. 23
Figure 6.16 Color selection screen .......................................................................................... 24
Figure 6.17 Slot Channels Page .............................................................................................. 24
Figure 6.18 Relay Output Card Adjustments ............................................................................... 24
Figure 6.19 Digital Output Card Adjustments ............................................................................. 25
Figure 6.20 Analog Input Card Input adjustmens ......................................................................... 26
Figure 6.21 Input Type Selection ............................................................................................ 26
Figure 6.22 Linearization Select ............................................................................................. 26
Figure 6.23 Linearization Select ............................................................................................. 26
Figure 6.24 Linearization Select ............................................................................................. 26
Figure 6.25 Disabled CJ Type, CJ Temperature and CJ Source parameters .......................................... 27
Figure 6.26 CJ Type selections .............................................................................................. 27
Figure 6.27 Analog Output Card Adjustments ............................................................................. 28
Figure 6.28 Source Process Value & Output Value (Analog Output Card) ............................................. 28
Figure 6.29 Alarm 1 Type selection ......................................................................................... 29
Figure 6.30 Alarm 2 Type selection ......................................................................................... 29
Figure 6.31 Alarm Type selection ........................................................................................... 29
Figure 6.32 Low and igh Alarm Forms ..................................................................................... 29
Figure 6.33 Slow Rate and Fast Rate Alarm Forms ........................................................................ 29
Figure 6.34 Analog Input Totalizer adjustments .......................................................................... 30
Figure 6.35 Analog Input Record adjustments ............................................................................. 30
Figure 6.36 Digital Input Card, Input adjustments ........................................................................ 31
Figure 6.37 Digital Input Card, recording settings ........................................................................ 31
Figure 6.38 MODBUS Channels ............................................................................................... 32
Figure 6.39 Register Types ................................................................................................... 32
Figure 6.40 Math Analog Page ................................................................................................ 32
Figure 6.41 Math Digital Page ................................................................................................ 32

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Figure 6.42 Real Time Channels (RTC) Page ............................................................................... 33
Figure 6.43 Real Time Channels (RTC) source selection ................................................................. 33
Figure 6.44 Real Time Channels (RTC) period selection ................................................................. 33
Figure 6.45 Groups Page (1…6) .............................................................................................. 34
Figure 6.46 Groups Page (7…12) ............................................................................................. 34
Figure 6.47 Groups Page group selection................................................................................... 34
Figure 6.48 Trend Page (Trend Type Circular) ............................................................................ 35
Figure 6.49 Changing alarm set values ..................................................................................... 35
Figure 6.50 Graphical drawing direction selection from Groups menu ................................................ 35
Figure 6.51 If Trend Type ORIZONTAL is selected ...................................................................... 35
Figure 6.52 If Trend Type VERTICAL is selected........................................................................... 35
Figure 6.53 If Trend Type CIRCULAR is selected .......................................................................... 35
Figure 6.54 Group Configuration Page ...................................................................................... 36
Figure 6.55 Source Selection Page .......................................................................................... 36
Figure 6.56 Digital input active .............................................................................................. 37
Figure 6.57 Digital input passive ............................................................................................ 37
Figure 6.58 Digital input active .............................................................................................. 37
Figure 6.59 For example, GROUP-1 Trend Page .......................................................................... 38
Figure 6.60 Press to select Open/Stop Batch .......................................................................... 38
Figure 6.61 GROUP-1 Page, Open Batch ................................................................................... 38
Figure 6.62 GROUP-1 Page, Stop Batch ..................................................................................... 38
Figure 6.63 Custom Tables Page ............................................................................................. 40
Figure 6.64 Analog Input page table selection ............................................................................ 40
Figure 6.65 Archive Synchronization Page ................................................................................. 41
Figure 6.66 Archive Backup Page ............................................................................................ 41
Figure 6.67 E-MAIL Server Page .............................................................................................. 41
Figure 6.68 E-MAIL Recipients Page ......................................................................................... 42
Figure 6.69 E-MAIL Sources Page ............................................................................................ 42
Figure 6.70 E-MAIL Events Page .............................................................................................. 43
Figure 6.71 PID Configuration Window ..................................................................................... 43
Figure 6.72 Definition of PID Source to Analog Output ................................................................... 44
Figure 6.73 Definition of PID Source to Relay Output .................................................................... 44
Figure 6.74 PID Trend Page................................................................................................... 45
Figure 6.75 PID Control Page ................................................................................................. 45
Figure 6.76 PID Control Page ................................................................................................. 46
Şekil 6.77 ........................................................................................................................ 46
Şekil 6.78 ........................................................................................................................ 48
Şekil 6.79 ........................................................................................................................ 48
Figure 7.1 E-PR-200 Rear Panel .............................................................................................. 49
Figure 7.2 Power, Transmitter Supply, RS-485 and Ethernet Connections ............................................ 49
Figure 7.3 Analog Input Card Connection Diagrams (3 Channels) ..................................................... 50
Figure 7.4 Analog Input Card Connection Diagrams (6 Channels) ..................................................... 50
Figure 7.5 Digital Input&Output Cards Connection Diagrams ........................................................... 51
Figure 7.6 Relay Output Card Connection Diagrams ...................................................................... 51
Figure 7.7 Analog Output Card Connection Diagrams .................................................................... 51
Figure 9.1 Computer Connection ............................................................................................ 53
Figure 9.2 Crossover Cable Connection ..................................................................................... 53
Figure 9.3 MAT EDITOR Page ............................................................................................... 53
Figure 9.4 Script selection button ........................................................................................... 53
Figure 9.5 Operator and Function description............................................................................. 54
Figure 9.6 MODBUS Table ..................................................................................................... 54
Figure 9.7 Digital Channel Data Format .................................................................................... 54

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3. WARNINGS
E-PR-200 recorder is designed for panel mounting and should be used in industrial environment.
 The package of E-PR-200 recorder contains;
Recorder
4 pieces of mounting clamps
1 piece M3 bolt nut
User Manual
Guarantee Certificate
Elimko Data Explorer Pro Cd.
 After opening the package, please check the contents with the above list. If the delivered product is
wrong type, any item is missing or there are visible defects, contact the vendor from which you
purchased the product.
 Before installing and operating the controller, please read the user manual thoroughly.
 The installation and configuration of the recorder must only be performed by a person qualified in
instrumentation.
 Keep the unit away from flammable gases that could cause explosion.
 Do not use alcohol or other solvents to clean the recorder. Use a clean cloth soaked in water tightly
squeezed to gently wipe the outer surface of the recorder.
 Do not use any sharp objects or abrasives to avoid damaging the device.
 The product life of this instrument is 10 years.
COMPLIANCE WITH EU DIRECTIVE:
 European Low Voltage Directive, EN 61010-1.
 EMC Directive, EN 61326-1.

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4. DESCRIPTION
E-PR-200 series industrial recording and control devices complies with IEC/TR 60668 standard with its
288x288mm front panel. These series has a high brightness and high resolution, 1024x768 pixel TFT touch
panel and features several analog and digital interfaces.
 12.1 '' , 1024x768 , touch panel TFT screen
 Up to 54 universal Analog Input Channels
 Up to 18 Relay Outputs
 TCP/IP Modbus Master and Slave Protocol
 RS-485 Modbus Master and Slave Protocol
 Data connection with internal TTP and FTP Server
 Up to 144 Digital Input Channels
 Up to 32 Digital Output Channels
 Up to 18 Analog Output Channels
 Standard RS-485 communication port
 10/100 Mbit Ethernet Port
 Wi-Fi® (Optional)
 USB ost Port
4.1. TYPE CODING
E-PR-200 - S1 - S2 - S3 - S4 – S5 – S6 – S7 – S8 – S9 - Y - Z
Coding Examples
E-PR-200-2-2-3-3-0-0-0-0-0-0-0 12 (6+6) analog input, 12 (6+6) relay output
E-PR-200-2-2-2-2-2-2-2-2-0-0-0 48 (6+6+6+6+6+6+6+6) analog input
E-PR-200-1-1-6-3-0-0-0-0-0-1-0 6 (3+3) analog input, 4 analog output, 6 relay output, with Wi-Fi
Note The total number of relay and analog output should not exceed 18. Digital Output number is limited to 64.
Operating Voltage
0 85 – 265 V AC
50
-
60 z / 85
–
375 V DC
0 Empty
1 03 Analog Input
2 06 Analog Input
3 06 Relay Output
4 16 Digital Input
5 16 Digital Output
6 04 Analog Output
Wi-Fi
0 Without Wifi
1
With Wifi

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4.2. TECHNICAL SPECIFICATION
Input Types
TC (B, E, J, K, L, N, R, S, T, U)
RT (Pt-50, Pt-100, Pt-500, Pt-1000, Ni-100, Ni-200, Ni-500, Ni-1000)
0 / 20 mA, 4 / 20 mA, -2000 mV / 2000 mV, 0 / 10 V
Accuracy
TC ±%0.5 of the reading value or ±1°C,
RT ±%0.5 of the reading value or ±1°C
Voltage / Current : ±%0.5 FS
Operating Voltage 85 - 265 V AC; 50 - 60 z / 85-375 V DC
Power Consumption 40 W max.
Data Storage Memory 8 GB Micro SD Flash
Communication 10 - 100 Mbit Ethernet, RS-485, USB ost, 802.11bgn 2.4G z Wi-Fi®
Sampling Rate 100 ms (For all channels)
Configuration Ports Touch Panel, USB Mouse and Keyboard connections
Screen Type 12.1" TFT LCD, 1024×768 resolution, 18 bit color, Touch panel
Operating
Temperature 0°C / 50°C
Storage Temperature -10°C / 85°C
Analog Inputs Max. 54 Analog Inputs 16 bit (isolation of channels 1000 V AC )
(See Section 7. CONNECTION DIAGRAMS) (*).
Analog Outputs 0 – 20 mA / 0 – 10 V can be configured. Number of analog outputs is limited to 18 (*).
Digital Inputs Max. Digital Inputs (See Section 7. CONNECTION DIAGRAMS) (*).
Digital Outputs Max. 144 Digital Outputs, 24 V DC, 40 mA
(See Section 7. CONNECTION DIAGRAMS) (*).
Relay Outputs
Max. 18 Relay Outputs, SPST-NO ; 250 V AC, 5 A
Mechanical Life > 10.000.000 operation
(The relay life depends on the usage configuration)
Electrical Life > 1.000.000 operation (1/10 load)
(See Section 7. CONNECTION DIAGRAMS)
Transmitter Supply Max 12 two wire transmitter( 2 x 130 mA )(*)
Language Turkish, English
Password Protection Adjustable different authority (Max. for 5 user)
Protection Class Front Panel: IP65, Rear Panel: IP20
Weight Approx. 4.0 kg
(*) Configuration dependent. Number of analog outputs, relay outputs and transmitter supply capacity are
interdependently limited. (See Section 7. CONNECTION DIAGRAM).

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4.3. Dimensions
Figure 4.1 E-PR-200 dimensions and Panel Mounting
4.4. Panel Mounting
Punch a mounting cutout according to Figure 4.2 into the panel. Slide the device into the cutout from the
front of the panel. Fit the mounting clamps to the device, ensuring the lugs are located in their slots. Fasten
the mounting clamps using the retaining screws.
Figure 4.2 E-PR-200 Panel Cut ole
ATTENTION
 E-PR-200 device should be installed inside a suitable grounded metal
enclosure (panel). This must prevent the live parts being accessible to
human hands and metal tools. (See Section 7. CONNECTION DIAGRAMS).
 E-PR-200 does not include a power switch. Therefore, the power supply of
the device and power outputs must be wired through the proper fuse or
circuit breaker.
 To minimize the pick-up of electrical noise, the wiring of low voltage
lines, particularly the sensor input should be routed away from the high-
current power cables. Where it is not possible, use shielded cables which
are grounded.
 The cables used for powering the controller and the power outputs must
conform to the standards IEC 60245 and IEC 60227.
281
mm
281 mm

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5. USAGE
5.1. Front Panel
In the event of a new alarm, the background color of the title area flashes between red and blue. After the
alarms were acknowledged, the flashing ceases and the title area appears in blue (see Figure 5.1).
Figure 5.1 Trend View
During normal operation, the operation buttons are hidden to increase the display area. idden operation
buttons can be made visible by touching the bottom of the screen (see Figure 5.2). Explanations are given
below regarding the operation buttons.
Figure 5.2 Operation keys
ATTENTION
:
The capacitive touch sensor device only works with the human hand and
capacitive pens.
Title
Area

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OPERATION BUTTONS
This button is used to select one of the 12 groups and is active only TREND, BAR,
DIGITAL and DIGITAL 2 views.
This button is used to select any of the TREND, BAR, DIGITAL, OVERVIEW, ALARM
LOG, TOTALIZER LOG, INSTRUMENT LOG, OPERATOR LOG, DIGITAL LOG, DIGITAL 2
and SCAN VIEWS options.
This button allows the operator access to the menu of selected view. Each view has
a different menu and detailed explanations of the menus are given in the related
description of the views.
This button is active only in the trend view. Used to increase or decrease the width
of the screen.
This button allows access to the configuration pages.
Used to set up a Wi-Fi connection. If the Wi-Fi connection is not installed, the button
appears. This button is pressed to establish a Wi-Fi connection. In the window
that opens, enter the network SSID and Password. The network connection is
established by pressing the Connect button. If the network connection is
established,
the symbol appears. Under the Wi-Fi icon, it writes the SSID of the connected
network.