GO Systemelektronik BlueBox User manual

DOC 486 0003-E-5.3-BDA
www.go-sys.de
Manual
BlueBox

BlueBox
GO Systemelektronik GmbH Faluner Weg 1 24109 Kiel Germany Tel.: [phone] Fax: -58080-11 Page 2 / 77
www.go-sys.de [e-mail]
Copyright
This Manual contains information which is the intellectual property of GO Systemelektronik GmbH. The user
is obliged to use this information exclusively to run the instrument. It is not permitted to pass this information
to third parties. Reproducing, copying, editing or extracting the manual contents is only allowed with the ex-
press permission of GO Systemelektronik GmbH.
Changes
GO Systemelektronik GmbH retains the right to modify the contents of the manual without prior notice.
Liability Exclusion
GO Systemelektronik GmbH takes no responsibility for correct system operation under all possible operating
conditions. It is not possible to guarantee that the software will function completely without error under all
possible circumstances. GO Systemelektronik GmbH cannot therefore accept liability for direct or indirect
damage resulting from system operation or the contents of this manual.
Product Observance
Within the scope of our obligation for product observance GO Systemelektronik GmbH will endeavour to
warn third parties about all identified dangers which could arise from the interaction between hardware and
software and from the use of other components. Effective product observance is only possible with ade-
quate information from the end user about the planned field of application and the hardware and software
used. If the conditions of use change or if the hardware or software are changed, due to the complex rela-
tionships between hardware and software it is no longer possible to describe all possible dangers and their
effects on the total system, in particular on our system. This manual does not describe every possible prop-
erty and combination of the system. For further information, please contact GO Systemelektronik GmbH.
Manufacturer's declaration
In setting up the device it is important amongst other things to note the correct electrical connections, protec-
tion against connections to foreign bodies, humidity, protection against excessive moisture due to condensa-
tion and to the overheating of the device in proper and improper use.
The implementation of these measures is the responsibility of the installers who setup this device.
valid from firmware version: 2.76.11
file name: BDA_BlueBox_V5p3_en.pdf
© GO Systemelektronik GmbH
Faluner Weg 1
D- 24109 Kiel
Germany
Tel.: [phone]
Fax: [phone]
http://www.go-sys.de
[e-mail]

BlueBox
GO Systemelektronik GmbH Faluner Weg 1 24109 Kiel Germany Tel.: [phone] Fax: -58080-11 Page 3 / 77
www.go-sys.de [e-mail]
Table of contents
1 Properties and functions of the BlueBox .......................................................................................................................... 5
1.1 Essential properties of the system............................................................................................................................. 5
1.2 Technical data........................................................................................................................................................... 6
2 Before installation............................................................................................................................................................. 7
2.1 Safety notices and warnings...................................................................................................................................... 7
2.2 Basic equipment for operation................................................................................................................................... 7
3 Installation........................................................................................................................................................................ 8
3.1 Mounting of the BlueBox ........................................................................................................................................... 8
3.2 Connection options.................................................................................................................................................... 9
3.21 Connector pin assignment at the BlueBox ........................................................................................................ 10
3.3 Connecting of the power supply .............................................................................................................................. 11
3.4 LAN-connection....................................................................................................................................................... 12
3.5 CAN-bus termination and RS-485 termination at the BlueBox ................................................................................ 13
3.6 Jumper position RS-232 or RS-485......................................................................................................................... 13
4 Connection of sensor and actuator modules.................................................................................................................. 14
4.1 Connection via M12 male plug ................................................................................................................................ 15
4.1.1 Mounting of the M12 male plug at the CAN-bus cable ..................................................................................... 15
4.2 Connection via spring clips...................................................................................................................................... 16
4.3 Termination of the CAN-bus .................................................................................................................................... 17
4.4 Checking the Termination ....................................................................................................................................... 18
5 Connection of the CAN-bus repeater ............................................................................................................................. 19
6 The configuration data sheet.......................................................................................................................................... 20
7 Switching on the BlueBox and password input............................................................................................................... 22
8 The menu operation....................................................................................................................................................... 25
8.1 Parameter display ................................................................................................................................................... 25
8.1.1 Single parameter display.................................................................................................................................. 25
8.1.2 Multiple parameter display ............................................................................................................................... 26
8.2 Main menu............................................................................................................................................................... 27
8.2.1 System menu ................................................................................................................................................... 28
8.2.1.1 Network Menu ........................................................................................................................................... 29
8.2.1.1.1 IP-Address menu................................................................................................................................ 30
8.2.1.1.2 Netmask menu ................................................................................................................................... 31
8.2.1.1.3 Gateway IP-Address (default gateway) .............................................................................................. 32
8.2.1.1.4 Input timeserver.................................................................................................................................. 33
8.2.1.1.5 Internet settings.................................................................................................................................. 34
8.2.1.1.5.1 UDP settings................................................................................................................................ 35
8.2.1.1.5.1.1 Setting IP address (UDP) ..................................................................................................... 36
8.2.1.1.5.1.2 Determine the password of the encryption ........................................................................... 37
8.2.1.1.5.2 Gateway settings (Internet).......................................................................................................... 38
8.2.1.1.5.2.1 Input gateway settings (Internet) .......................................................................................... 39
8.2.1.1.5.3 DynDNS settings ......................................................................................................................... 40
8.2.1.1.5.3.1 Input DynDNS settings ......................................................................................................... 41
8.2.1.1.6 Info Network ....................................................................................................................................... 42

BlueBox
GO Systemelektronik GmbH Faluner Weg 1 24109 Kiel Germany Tel.: [phone] Fax: -58080-11 Page 4 / 77
www.go-sys.de [e-mail]
8.2.1.2 Time menu ................................................................................................................................................ 42
8.2.1.2.1 Date menu.......................................................................................................................................... 43
8.2.1.2.2 Time menu ......................................................................................................................................... 44
8.2.1.2.3Time zone menu................................................................................................................................. 45
8.2.1.2.4 Time drift menu .................................................................................................................................. 45
8.2.1.3 Shutdown .................................................................................................................................................. 46
8.2.1.4 Modem menu / Modem settings ................................................................................................................ 47
8.2.1.4.1 Modem port setup............................................................................................................................... 48
8.2.1.4.2 Input of the PIN number .................................................................................................................... 49
8.2.1.4.3 Modem type settings .......................................................................................................................... 50
8.2.1.4.4 UMTS settings.................................................................................................................................... 51
8.2.1.4.4.1 Input UMTS settings .................................................................................................................... 52
8.2.1.4.5 Modem Info (UMTS)........................................................................................................................... 52
8.2.1.5 GPS Menu................................................................................................................................................. 53
8.2.1.5.1 GPS Port Setup.................................................................................................................................. 53
8.2.1.6 Display....................................................................................................................................................... 54
8.2.1.7 Language settings ..................................................................................................................................... 55
8.2.2 Sensor list ........................................................................................................................................................ 56
8.2.3 Sensor menu.................................................................................................................................................... 57
8.2.3.1 Interval and Average ................................................................................................................................. 58
8.2.3.2 Calibration ................................................................................................................................................. 59
8.2.3.3 Table display (sensor values).................................................................................................................... 60
8.2.3.4 Diagram display (sensor values) ............................................................................................................... 61
8.2.3.5 Sensor info ................................................................................................................................................ 62
8.2.3.6 Selection calibration mode ........................................................................................................................ 63
8.2.4 User variables .................................................................................................................................................. 64
8.2.5 Actuator list ...................................................................................................................................................... 65
8.2.5.1 Actuator menu ........................................................................................................................................... 66
8.2.5.1.1 Actuator setting .................................................................................................................................. 67
8.2.5.2 Diagram display (actuator) ........................................................................................................................ 68
8.2.5.3 Actuator info .............................................................................................................................................. 68
8.2.6 Help menu........................................................................................................................................................ 69
8.2.6.1 Info menu of the system ............................................................................................................................ 69
8.2.6.2 Plug and clip connection ........................................................................................................................... 70
Appendix A - Adjustment of the touch display................................................................................................................... 71
Appendix B - Calibrating a pH sensor ............................................................................................................................... 72
Appendix C - Calibration of an oxygen sensor .................................................................................................................. 73
Appendix D - Example configuration BlueGate-Server ..................................................................................................... 74
Appendix E - Update of the BlueBox firmware .................................................................................................................. 75
Appendix F - Opening a BlueBox housing ........................................................................................................................ 76
Appendix G - Status and error messages ......................................................................................................................... 77

BlueBox
GO Systemelektronik GmbH Faluner Weg 1 24109 Kiel Germany Tel.: [phone] Fax: -58080-11 Page 5 / 77
www.go-sys.de [e-mail]
1 Properties and functions of the BlueBox
The BlueBox is the central element of the BlueBox-System. The BlueBox-System is a modular designed
measurement and control system.
The BlueBox is connected via CAN (Controller Area Network) technology with sensors and actuators.
For data processing and communication the BlueBox is equipped with the common interfaces.
1.1 Essential properties of the system
•Due to its modular structure the BlueBox system can handle almost every conceivable measurement
and control tasks.
•A BlueBox can be connected with up to 200 sensors or actuators. The connection takes place via sensor
modules1and actuator modules1(output modules).
•In addition to sensors and actuators from our own product range, we also integrate products of almost all
other manufacturers.
•The sensor-actuator modules and can be used in bus or star ciruit configuration2decentralized over dis-
tances of up to 1000 meters (optionally longer).
•Measurement transfer and communication takes place via Ethernet, Internet, cellular radio3(UMTS),
telephone line (ISDN, analogue), EMC or Modbus (RS-232 / RS-485), current outputs3(4 – 20 mA).
•In mobile use it is possible to the connect the BlueBox with a GPS for the continuous position determi-
nation.
1It is possible to connect multiple sensors/actuators to a sensor module.
2A star circuit can only be used with a repeater (see 5 Connection of the CAN-bus repeater).
3optional

BlueBox
GO Systemelektronik GmbH Faluner Weg 1 24109 Kiel Germany Tel.: [phone] Fax: -58080-11 Page 6 / 77
www.go-sys.de [e-mail]
1.2 Technical data
Computer: PC 104, 200 MHz to 500 MHz
Operation system Linux®
Random access memory 256 MB (optional 512 MB)
Display:Touchpanel 240x128 pixel
Storage media: Industrial Compact Flash Card 2 GB; 512 MB; 256 MB
Mechanical data: Housing dimensions: 280 mm x 170 mm x 90 mm (W x L x H)
Weight: approx. 2,6 kg
Protection class: IP 65
Die-cast aluminum housing, powder coated
Colour: RAL 5010
Power supply: Nominal voltage: 24 V DC (18 V – 28 V) ∗
Nominal power: 10 W,
additionally max. 1 A at the output to the modules
Interfaces: 1 x RS-232 or RS-485 (half-duplex)
1 x CAN
1 x Ethernet 10/100MBit
1 x USB
optional: 2 x current output 4 mA – 20 mA
Modem: optional: Modem UMTS
optional: Modem ISDN/analogue
Ambient conditions: Ambient temperature: Storage: -25 °C to +50 °C
Operation: -20 °C to +45 °C
avoid direct sunlight
Relative humidity ≤ 90 % (annual average)
To ensure equipment protection and the proper functioning of the device, the above conditions are strictly to
be adhered to!
∗The connected modules receive their power from the BlueBox. Some modules have a constricted input range, so there
is a input voltage tolerance of ± 10%.
Article-No. 486 0003

BlueBox
GO Systemelektronik GmbH Faluner Weg 1 24109 Kiel Germany Tel.: [phone] Fax: -58080-11 Page 7 / 77
www.go-sys.de [e-mail]
2 Before installation
2.1 Safety notices and warnings
Please read the manual carefully before using the BlueBox. Keep this also within easy reach. Pass the
BlueBox never without the manual to other people. The manufacturer is not liable for improper use.
This unit is designed with Low Voltage Directive and the safety regulations for electronic devices.
The trouble-free operation and reliability can only be assured if you pay attention to the generally applicable
safety measures and special safety instructions in this manual .
•Before the connection of the Blue Box to the power supply make sure that the labeled BlueBox operating
voltage matches the supply voltage (indicating the areas of power supply).
•The correct functioning and operational safety of the device can only be ensured, if the ambient condi-
tions that are specified in the section 1.2 "Technical data" are complianced.
•If the device is transported from a cold to a warm environment condensation may result in a failure of the
function. In this case, wait until the device temperature is at the level of the ambient temperature before
a new start-up.
•Maintenance and repair work may only be performed by a specialist who is authorized by GO Systeme-
lektronik.
If you assume that the device can no longer be operated safely, it is taken out of service and avoid re-
starting.
The safety may be compromised by the device if, for example, the device:
•has visible damages,
•no longer works as required,
•has been stored in improper conditions for a longer time,
•was exposed to improper transport conditions.
In cases of doubt give notice to GO Systemelektronik GmbH . If necessary send the device to GO Systeme-
lektronik for reparation respectively maintenance.
2.2 Basic equipment for operation
To operate the BlueBox in a meaningful way, a basic equipment is required:
1 x BlueBox
1 x CAN connection cable with a matching cable plug
1 x 24 V DC power supply unit with a connection cable to the BlueBox (43 W or 108 W)
1 x Sensor module or actuator module with connected sensor/actuator

BlueBox
GO Systemelektronik GmbH Faluner Weg 1 24109 Kiel Germany Tel.: [phone] Fax: -58080-11 Page 8 / 77
www.go-sys.de [e-mail]
3 Installation
3.1 Mounting of the BlueBox
Before mounting the BlueBox check the scope of delivery for completeness:
(this is an example for a minimum delivery scope without power supply and without sensor-/actuatormodule)
1. BlueBox
2. Manual BlueBox
3. Configuration data sheet
4. Drilling template
Be careful when choosing the location of the BlueBox, the location has to achieve the following properties:
•rain-and sun-protected location
•convenient location for a mobile network coverage, if the Blue Box is used with an optional modem∗
The Blue Box should be mounted on a vertical surface.
The drilling template is used for mounting on a flat surface. Please choose suitable mounting screws and
dowels, which are suitable for the material of the mounting surface.
Remove the covers on both sides of the BlueBox.
Below you see the holes for the mounting screws.
Despite the construction of the BlueBox in protection class IP 65you have to install the measuring instrument
in a rain-and sun-protected site.
If this is not possible, the BlueBox must be mounted in an additional housing.
A great advantage of the BlueBox is their design flexibility. Therefore construction of installation will vary by
application. A description of the structure and assembly of the BlueBox can only serve as an example.
∗UMTS, ISDN, analogue
1
2
3
4

BlueBox
GO Systemelektronik GmbH Faluner Weg 1 24109 Kiel Germany Tel.: [phone] Fax: -58080-11 Page 9 / 77
www.go-sys.de [e-mail]
3.2 Connection options
The BlueBox has the following connection options:
1. Ground connection
2. Power supply (24 V DC) via a 5-pin M12 panel plug (male)
3. Connection CAN-bus via a 5-pin M12 panel jack (female)
CAN-bus connection to the BlueBox sensor-/actuator modules via 4-wire CAN-Bus connection cable
4. USB connection
Please note: The USB port on the BlueBox is provided for data storage and update the firmware.
5. LAN port for LAN cables in standard or cross-link design (see also 3.4).
6. Connection serial interface via a 3-pin M8 panel plug (male), RS-232 or RS-485
7. Connection current output∗4 to 20 mA via a 4-pin M8 panel jack (female)
8. Connection current output* 4 to 20 mA via a 4-pin M8 panel jack (female)
9. Hole for an antenna or cable modem
Modems (optional):
•UMTS modem with antenna
•analogue modem
•ISDN modem
∗optional
1
2
3
4
6
5
7
9
8

BlueBox
GO Systemelektronik GmbH Faluner Weg 1 24109 Kiel Germany Tel.: [phone] Fax: -58080-11 Page 10 / 77
www.go-sys.de [e-mail]
3.21 Connector pin assignment at the BlueBox
Power supply 24 V DC
panel plug (M12, male)
3+24 V DC
4GND 24 V
CAN-bus
panel jack (M12, female)
1CAN-H
2CAN-L
3+24 V DC
4GND 24 V
RS-232 or RS-485
panel plug (M8, male)
RS-232
1GND GND
RS-485
3RX RX/TX-
4TX RX/TX+
Current output 4 – 20 mA (optional)
panel jack (M8, female)
1+24 V DC
2I-Return
43
1 2
34
1
4
3
2
1