Ksb Triodis 150 User manual

Operating Instructions

8613.81/7-EN

TRIODIS 150

TRIODIS 300

TRIODIS 600

TRIODIS 900

MT and TBT versions

1. Declaration of conformity 2

2. General 4

3. Safety 4

4. Transport and interim storage 5

5. Description of valves 6

6 Installation 11

7. Commissioning / Decommissionning 15

8 Maintenance / Repair 16

9. Trouble shooting 17

42810916

2

1. Declaration of conformity

Hereby we, KSB S.A.S.

Zone industrielle Gagnaire Fonsèche

24490 LA ROCHE CHALAIS

Registered Office: 92635 - Gennevilliers

F

r

an

ce

declare that the valves listed below comply:

with the requirements of the Pressure Equipment Directive 2014/68/EU

Description of the valve types: Butterfly valves

- TRIODIS

MT

- TRIODIS

TBT

class 150 DN 50- 600

class 300 DN 80-1200

class 600 DN 150- 1000

class 900 DN 250- 600

class 150 DN 80- 1200

class 300 DN 80- 1200

class 600 DN 150- 1000

class 900 DN 250- 600

As per harmonized European standards: EN 12516- 1

EN 12516- 2

and other standards / directives: ASME B16.34

Suitable for: Fluids group 1 and 2

Conformity Assessment Procedure: Module H

Production sites :

LA ROCHE CHALAIS

Name and address of the notified body

for orders made from the 01/10/2011: Bureau Veritas

67/71 boulevard du Château

92200

Neuilly- sur-

Seine

FRANCE

Notified body number: 0062

3

with the requirements of the regulation EC REACH 1907/2006.

Regulation EC 1907/2006 on the registration, evaluation, authorization and restrictions of chemicals

Description of the valve types: Butterfly valves

-- TRIODIS

MT

-- TRIODIS

TBT

class 150 DN 50 - 600

class 300 DN

80 -

1200

class 600 DN

150 -

1000

class 900 DN 250 - 600

class 150 DN 80- 1200

class 300 DN 80- 1200

class 600 DN 150- 1000

class 900 DN 250- 600

Article 33/REACH None of substances included in the candidate list and in Annex XIV of this

regulation are present in our actuators above a concentration of 0,1%

(weight by weight)

with Directive ATEX 2014/34/EU.

Michel Delobel rev.9 - 10/16

Quality Assurance

This document was prepared electronically and is valid without signature.

Its implementation in the public domain validates his condition.

4

2. General

These operatinginstructions applyto KSB offset disc butterfly valves

Design,

manufacturing

andtestingof the KSB valvesare subjecttoa

Quality Assurance System according to EN ISO 9001 and to the

European Pressure Equipment Directive 2014/68/EU (PED).

Correct installation and maintenance or repair are mandatory to

ensure trouble free operation of the valves.

The

manufacturer

cannotbemadeliableforthesevalvesif operating

instructions are not being observed.

ATTENTION The valves must not be operated beyond the limits

defined in the operating

instructions/contractual

documentation/type

leaflet. Any use beyond the above conditions will lead to overload

which the valves cannot withstand.

3.1. Safety Symbols in these Operating

Instructions

Safety instructions put forth in this instruction manual, the

nonobservance

of

which would involve the

risk of

personal injury,

they

are specially marked with the general hazard symbol:

in accordance with ISO

3864-

B.3.1.

or with the electric voltage warning sign:

Nonobservance

of thiswarningmayleadtopersonalinjuryor

property damage, e.g.:

- Injury caused by escaping fluids (cold/hot, toxic, flammable,

corrosive or under pressure)

- Incorrect operation or destruction of the valve.

The descriptions and instructions in this manual refer to the standard

versions but also apply to the related variants.

These operating instructions do not take into consideration:

- Incidents which may occur during installation, operation and

maintenance.

- The local safety regulations. lt is the user’s responsibilityto ensure

that these are also observed by the installationstaff involved.

For actuated valves, the specified connection parameters and the

installation and maintenance instructions - including the operating

manual for the actuator

-

must be observed.

ATTENTION Handling a valve requires skilled and experienced

personnel.

The

personnel

in

charge

of

operation, maintenance

and

installation

of

this valve must be aware of the

interaction

between the valve and the

plant.

Operator’s errors concerning the valve may have serious

consequences for the entire plant, e.g.:

- fluid may escape

- downtime of the plant/machine

- adverse effect/reduction/increase of the efficiency/function of a

plant/machine.

For

further

questions

or

in

case

of

damage

to

the

valve,

please

contact

your KSB Sales Office.

For further questions and supplementary orders, especially when

ordering spare parts, please always state the indications of the

marking plate.

The specifications (operating data) of the valves are listed in the

technical documentation & type leaflet of the related valve (see also

section 5).

When returningvalves to themanufacturer,pleasereferto section4.

3. Safety

This manual contains basic instructions to be complied with during

operation and maintenance. lt is therefore vital for the fitter and the

operator/user

to

read

this

manual before installing/commissioning

the

valve.

Also,

this

manual

must

always

be available

atthe

site where

the

valve is installed.

ltis

notenoughtoobservethegeneralinstructionslistedinthe

section

”safety”, the specific safety instructions listed in the other sections

should also be observed.

In accordance with ISO

3864-

B.3.6.

Safety

instructions

the

nonobservance

of which would

involve

hazard

to the valve and jeopardize its operation have been marked with the

word

ATTENTION

lnstructions directly attached to the valve, (e.g. nominal pressure)

must be complied with and maintained in a legible condition.

3.2. Qualification and training of personnel

Thepersonnelforoperation,maintenance,

Inspectionand

installation

must be adequately qualified for the work involved. The personnel

responsibility, competence

and

supervision

must

be

clearly

defined

by

the

user.lf

the

personnel

in

question

is

not

already

in

possession

of

the

required know-how, appropriate training and instructions must be

provided.

lf

deemed

necessary, the

manufacturer/supplier

will

provide

such training and instructions at the user’s request. In addition, the

user is responsible for ensuring that the contents of these operating

instructions are fully understood by the personnel involved.

3.3. Danger or nonobservanceof the safety

instructions

Nonobservance

of the safety instructions may lead to personal injury

and danger for both the environment and the valve itself.

Nonobservance

of these safety instructions will also forfeit the user’s

warranty.

Such noncompliance could result in for example :

- failure of essential functions of the valve/plant

- failure of prescribed maintenance and repair practices

- hazard to people by electrical, mechanical or chemical effects

-

hazard

to

the

environment

due

toleakage

of

hazardous

substances

3.4. Safety Consciousness

The safety instructions contained in this manual, the applicable

national accident prevention regulations and any of the user’s own

applicable

internal work, operation or safety

instructions

must be fully

complied with.

3.5. Safety Instructions for the

User/Operator

Any

hot

or

cold parts

of

thevalve

(e.g.

body

or

handle

or

actuator)

that

could

cause

a

hazard

must

be

protected

by

the

user

against

accidental

contact.

Leakage of hazardous substance (e.g. flammable, corrosive, toxic,

hot) must be drained so as to avoid all danger to people or the

environment. All relevant laws must be observed.

Electrical hazards must be effectively prevented. (For details,

please refer to the IEC 364 or equivalent national standard and/or

local utility energy supply regulations).

5

3.6. Safety lnstructions for Maintenance, Inspection and Installationwork

3.6.1. General

The user is responsible for ensuring that all maintenance, inspection and installation work is carried outby authorized, adequately

qualified staff who are thoroughly familiar with this instruction manual. Any work on a valve may only be performed when the

valve is un-pressurized andhas cooled down to 60 °C or has warmed up to 0 °C .

Any work on actuated valves may only be done after that the actuator has been disconnected from its energy supply.

The procedure described in the operating instructions to shut down the actuator must be observed. Valves in contact with

hazardous media must be decontaminated. Immediately following completion of the work, all safety relevant and protective

devices mustbereinstalledand/or re-enabled. Priorto recommissioning,refertothepointslisted undersection 7Commissioning.

3.6.2. End of line installation

Use as end of line and downstream dismantling is not allowed.

3.7. Unauthorized Modification and Manufacturingof Spare Parts

The equipment shall not be altered or modified in any way prior to consultation with the manufacturer. Genuine spare parts

and accessories authorized by the manufacturer will ensure operational safety. The manufacturer cannot be held responsible

for damage resulting from the use of non-genuine parts or accessories.

3.8. Inadmissible Modes of Operation

Operational safety and reliability of the valve supplied is only warranted for its designated use as defined in section 2 ”General”

of the operating instructions. The limits stated in the technical documentation must not be exceeded under any circumstances.

3.9. Draining plug

Before unscrew draining plug, pressure in the pipe should be removed.

4. Transport and Interim Storage

4.1. Transport

The valves in the as-supplied condition are ready for operation.

ATTENTION For transport and storage, the valves must always be maintained in the semi

-

closed position and be packed in

cardboard, crate or case with suitable protection (dessicant, thermowelded barrier).

ATTENTION To prevent damage, do not hang the valve by its handle or actuator. After delivery or prior to installation,

the valve should be checked for damage during transit.

4.2. Interim Storage

The valves must be stored in such a way that correct operation is assured even after prolonged storage.

This comprises: - Storing at 5° from the closed position

- Suitable measures against contamination, frost and corrosion (e.g. by using thermowelded plastic bags with

dessicant, protection caps and plugs onto threaded holes).

6

Type

Size (mm)

Type series booklet no.

TRIODIS 150 MT

50 - 600

8465.53

TRIODIS 300 MT

80 - 1200

8613.1783

TRIODIS 600 MT

150 - 1000

8613.1786

TRIODIS 900 MT

250- 600

-

5. Description of valves

The

sectional

drawings shown

hereafter

are

examples

forthegeneral

designof ourvalves.For

drawings

and

otherinformation pertaining

to

a specific valve series, please refer to the relevant type leaflets and

specific technical drawings.

5.1. Marking

The valves are marked to PED 2014/68/EU.

Marking of the identity

plate

1 - Valve type model

2 - Internal material code

3 - Valve DN / NPS

4 - Maximum allowable pressure

5 - PS: Maximum allowable differential pressure

6 - Maximum allowable temperature

7 - Pipe flange drilling pattern (if known)

8 - Month and year of production

9 - Equipment serial number

10 - CE marking with notified body identification number

11 - Valve PN / Class designation

PS

SIZE

50

65

80

100

125

150



200

10

16

25



40

Valves for hazardous liquids and gaz (group 1) according to table 6

of annex II (PED)

559

412.1

412.3

01

-

48

553.3

310.2

Detail A

Cl. 150: DN 2” to 24”

DN 2” to 10”

213

901.1

554

310.1

412.2

561.1

970

100

543.1

561.2

903

561.3

550

543.2

310.3

210

5.2. Drawings and documents

5.2.1 MT version (average temperature)

144

50

-

5

72

-

3

50

-

6

904

Detail

A

930.5

901.6

553.2

Option: Draining plug (≥8”)

41-2.3

914.3

7

Disc drive with s

plines

Cl. 300: DN 16”

Cl. 600: DN 8” and 10”

Cl. 900: DN 10”

901.1

554.1

Detail

A

901.3

930.1

Detail B

13- 21

901.6

562

Detail

B

310.1

554.4

559

412.1

412.2

412.3

01- 48

553.1

Detail A

Detail C

41- 2.1

970

561

100

213

310.2

550

310.3

Detail

C

Detail D

72- 3

554.2

901.2

400

144

553.2

554.3

81

-

51

914.2

176

543

41- 2.2

Detail D

Disc drive with cylindrical keys

Cl. 300: DN 18” to 36”

Cl. 600: DN 12” to 24”

Cl. 900: DN 12” to 24”

Detail B

500

901.5

901.1

554.1

13- 21

901.6

562

41- 2.1

970

561

100

213

310.2

940

550

Option: Draining Plug Detail

C

901.3

930.1

310.3

Detail

D

500

901.5

41-2.3

914.3

Option : draining plug

Option : Draining Plug

8

Type

Size (mm)

Type series booklet no.

TRIODIS TBT Class 150

80 - 1200

8465.53

TRIODIS TBT Class 300

80 - 1200

8613.1783

TRIODIS TBT Class 600

150 - 1000

8613.1786

TRIODIS TBT Class 900

250 - 600

-

5.2.2 TBT version (very low temperature)

Cl. 150: DN 8” to 42” (Buttweld Side Entry version)

Detail A

Cl. 150: DN 2” to 48” (Flanged version)

Detail A

554.2

41

-

--

2

Detail B

Detail C

901.1

554.1

13-

21

213

930.1

512

920

902

415.2

561.1

970

100

310.2

543.1

901.4

930.3

550

13-

21

554.2

902.2

920.2

930.2

41-

2.2

160

904

Detail B

561.1

970

213

902.1

920.1

930.1

512

41-

2.1

415.2

310.2

543.1

901.4

930.3

550

901.5

930.4

543.2

310.3

210

Detail D

Detail A

904

559

412.2

310.1

Detail B

930.4

901.5

543.2

310.3

210

559

310.1

904

01-

48

553

Detail C

Detail A

100

901.1

554.1

412.2

412.1

412.3

412.5

412.1

412.3

412.5

412.4

81

-

--

2 415.1 412.4

72-

3

01-

48

553

415.1

Detail B Detail C

72

-

--

2

144

Detail C

930.5

901.6

553.2

Detail D

72.3

72.2

144

50.5

901.2

932

930.5

901.6

553.2

50

-

--

5

901.3

932

81-

2

41-2.3

914.3

Option : Draining Plug

Disc drive with s

plines

Cl. 300: DN 16”

Cl. 600: DN 8” and 10”

Cl. 900: DN 10”

901.1

554.1

904

Detail A

Detail B

Detail C

Detail D

901.3

930.1

310.1

554.4

412.2

412.1

559

412.3

412.5

412.4

01

-

48

553.1

415.1

72

-

3

554.2

901.2

400

144

553.2

554.3

81

-

51

914.2

176

543

41

-

2.2

Detail B

Detail A

Detail C

Detail D

Disc drive with cylindrical keys

Cl. 300: DN 18” to 36”

Cl. 600: DN 12” to 24”

Cl. 900: DN 12” to 24”

Detail B

Detail

C

Detail D

13

-

21

930.2

902

920

562

41

-

2.1

415.2

554.5

970

561

100

213

310.2

550

310.3

500

901.5

932

901.1

554.1

13

-

21

930.2

902

920

41

-

2.1

562

415.2

554.5

970

561

100

213

310.2

940

550

901.3

930.1

310.3

500

901.5

932

9

Option : Draining Plug

Option: Draining Plug

41-2.3

914.3

Option : Draining Plug

10

Part No.

Name of Parts

01- 48

Sealing packing

100

Body

13- 21

Extension

144

Seat

160

Cover

176

Bottom

210

Lower shaft for DN>12”

213

Shaft

310.1

Self-lubricating strip

310.2

Upper bearing

310.3

Lower bearing

400

Spiral Wound Gasket

41- 2

Static joint

41- 2.1

Extension static joint

41- 2.2

Bottom static joint

41-2.3

Draining plug screw

412.1 / 412.2

O-

-

-Ring

412.3 / 412.4

O-

-

-Ring

412.5

O-

-

-Ring

415.1 / 415.2

Lip Seal Ring

50- 5

Reaction ring

500

Anti-static device

512

Adjusting ring

543

Spacer bush

543.1 / 543.2

Spacer bush

550

Disc

553

Thrust insert

553.1

Upper thrust insert

553.2

Thrust insert

554.1

Upper washer

554.2

Nord Lock washer

554.3

Nord Lock washer

554.4 / 554.5

Spacer

559

Gasket holder

561 / 561.1

Grooved nail

562

72- 2

Centering flange

72- 3

Tightening flange

81.2

Wire

81- 51

Tightening part

901.1 / 901.2

Hexagon screw

901.3 / 901.4

Liaison screw

901.5 / 901.6

Hexagon screw

902

Stud bolt

902.1 / 902.2

Stud

904

Socket screw

914.2

Hexagon socket head cap screw

914.3

Static gasket

920

Hexagon nut

920.1 / 920.2

Hexagon nut

930.1 / 930.2

Liaison screw retainer

930.3 / 930.4

Nut lock

930.5

Retainer

932

Lock washer

940

Cylindrical key

970

Identity plate

5.3. List of Components

Some parts does not exist for all versions

Parts list for MT version

Parts list for TBT version

Part No.

Name of Parts

01- 48

Sealing packing

100

Body

13- 21

Extension

144

Seat

176

Bottom

210

Shaft

213

Operating shaft

310.1

Plain bearing

310.2

Upper bearing

310.3

Lower bearing

400

Spiral Wound Gasket

41- 2.1

Extension static joint

41- 2.2

Bottom static joint

412.1

O-

-

-Ring

412.2

O-

-

-Ring

412.3

O-

-

-Ring

41-2.3

Draining plug screw

500

Antistatic device

50.5

Reaction ring

50.6

Tightening ring

543

Spacer bush

543.1 / 543.2

Spacer bush

550

Disc

553.1

Upper thrust insert

553.2 / 553.3

Thrust insert

554

Washer

554.1

Upper washer

554.2

Washer

554.3

Washer

554.4

Spacer

559

Gasket holder

561

Grooved nail

561.1

Grooved nail

561.2 / 561.3

Grooved pin

562

72 -

-

-3

Tightening flange

81- 51

Tightening part

901.1 / 901.2

Hexagon screw

901.4

Liaison screw

901.5 / 901.6

Hexagon screw

903

Threaded screw

904

Grub screw

914.2

Hexagon socket head cap screw

914.3

Static gasket

930.1

Liaison screw retainer

970

Identity plate

11

5.4. Functioning principle TRIODIS 150

Description

The

valve consists mainly

of a

body (100), operating

shaft

(213),

shaft

(210) and disc (550).

Disc

-

shaft connection: The operating shaft (213) is connected to

the disc (550) by grooved pins, splines or taper pins.

Shaft seal area:

MT: realized by elastomer O- Ring (412) fitted into a gasket holder

(559). Fire safety is achieved by a graphite packing

(01-

48) tightened

by the gasket holder (559), screws (901.1) and washers (554).

TBT: realized by elastomer O- Ring (412) fitted into a gasket holder

(559). Fire safety is

achieved

by a

graphite packing (01-

48)tightened

by

the

gasket

holder

(559),

screws

(901.1)

and

washers

(554).

Lip

seal

ring (415.1) tightened by the gasket holder (559), the sealing packing

(01-

48), screws (901.1) and washers (554).

Flow seal area:

MT and TBT: the seat (144) is tightened in the body (100) by a

tightening

flange

(72

-

--

2)

which

is

maintained

by

radial screws (904)

or

axial screws (901).

MT flanged type: the seat (144) is tightened in the body (100) by a

tightening

flange

(72-

2)

which

is

maintained

by

radial screws (904)

or

axial screws (901).

Bonnet seal area:

TBT: It is made by a metallic seal

(41-

2) tightened by the extension

(13-

21), studs (902) and nuts (920).

The compressionof the seating disc edge out of the seat is achieved

by triple eccentric kinematics.

The axis of the shafts and disc is offset to valve axis and eccentric to

pipe axis.

Operation: The valves are

quarter

-

--

turn operated manually by

handles or gear box or hydraulic, pneumatic and electric actuators

bolted on the valve top plate (as per ISO 5211 standard).

5.5. Functioning principle TRIODIS 300/600/900

Description

The valve consists mainly of a body (100), operating shaft (213), disc

(550) and a seat (144)

Disc

-

shaft connection: The operating shaft (213) is connected to

the disc (550) by a liaison screw or splines or cylindrical keys.

Stem seal area:

TBT: Realized by elastomer O- Ring (412) fitted into a gasket holder

(559). Fire safety is

achieved

by a

graphite packing (01-

48)tightened

by

the

gasket

holder

(559),

screws

(901.1)

and

washers

(554).

Lip

seal

ring (415.1) tightened by the gasket holder (559), the sealing packing

(01-

48), screws (901.1) and washers (554).

Flow seal area:

Tightness between disc (550) and body (100) is done by the seat

6. Installation

6.1. General

ATTENTION To avoid leakage, deformation or rupture of the body,

the piping should be laid out in such a way that no thrust or bending

forces act on the valve bodies (100) when they are installed and

operational.

ATTENTION The sealing faces of the flanges must be clean and

undamaged.

It is mandatory to add gaskets between body and piping

flanges. To insert the valve between flanges, pull apart the two pipes

flanges to obtain sufficient clearance between valves flanges and

piping flanges. All holes provided in the flanges must be used for the

flange connection (does not apply for buttweld type valves).

lf construction work is still in progress,

non

-

--

mounted valves

must be

protected

against dust, sand and building

material

etc.(cover

with suitable means).

Do not use gear handwheels as footholds!

Valves and pipes used for high (> 60 ° C) or low (< 0 ° C)

temperatures must either be fitted with

a protective

insulation, or

there

must be warning signs fitted showing that it is dangerous to touch

these valves.

lf a valve is used as end-valve in a pipe, this valve should be

protected against unauthorized or unintentional opening to prevent

personal injury or damage to property.

To guaranteea good operationof the valves at temperatures

< 0 °

C

it

is

necessary

to

eliminate

all

the

water

(steam

or

liquid)

inside

the piping to avoid freezing at the seat gasket or lower shaft level.

6.2. Installation conditions

6.2.1. Recommended minimum distances between the

position of the valve and of the

T

-

piece or elbow.

(144). Tightness between seat (144) and disc (550) is done by a

static gasket (400).

Dynamic

seat (144) and static gasket (400) are

maintained

ondiscby a tightening flange

(72-

3) and screw (901.2).

The contact pressure between seat and body is guaranteedby triple

offset cinematic and torque of actuator.

Bonnet seal area:

It is made by an extended graphite seal

(41

-

--

21) tightened by

the extension

(13-

21), studs (902) and nuts (920).

Operation: The valves are

quarter

-

--

turn operated manually by gear

box, hydraulic, pneumatic and electric actuators bolted on the valve

top plate (as per ISO 5211 standard).

Also valid for valve placed at pump discharge

1 Ø

5-6 Ø

Ø

1 Ø

2-3 Ø

Ø

1 Ø

Ø

2-3 Ø

1 Ø

Ø

12

6.2.2. Flanging dimensions

6.2.2.1. An n u l a r ( T1) &

Full

-

lug type body (T4) - Class 150 / 300 / 600

Connection to the piping.

Piping flanges must match the following dimensions.

e1: min. allowable diameter on upstream flange face

e3: min. allowable diameter on downstream flange face

MT and TBT version / Class 150

Size

NPS

Disc clearance

e1

e2

e3

e4

50

2

36

9

-

65

2 1/2

49

13

1

80

3

62

18

38

6

100

4

81

24

67

17

125

5

103

33

91

23

150

6

131

48

117

33

200

8

177

70

163

51

250

10

226

91

212

70

300

12

266

106

254

87

350

14

309

123

297

103

400

16

360

145

346

121

450

18

420

169

408

147

500

20

456

182

444

160

600

24

546

213

537

197

MT and TBT version / Class 300

Size

NPS

Disc clearance

e1

e2

e3

e4

80

3

65

20

64

15

100

4

92

30

90

25

150

6

145

50

135

40

200

8

190

70

180

60

250

10

235

90

225

75

300

12

280

110

270

90

350

14

330

125

320

110

400

16

370

135

360

125

450

18

420

155

415

150

500

20

475

180

465

160

550

22

515

190

510

180

600

24

565

215

560

200

MT and TBT version / Class 600

Size

NPS

Disc clearance

e1

e2

e3

e4

150

6

140

50

130

40

200

8

185

60

180

50

250

10

225

75

220

65

300

12

265

85

260

75

350

14

305

100

300

90

400

16

355

115

350

105

450

18

400

130

395

120

500

20

445

145

435

130

600

24

555

190

545

175

6.2.2.2. Flanged type body (T7) Class 150 / 300 / 600 / 900

Connection to the piping.

Piping flanges must match the following dimensions.

e1: min. allowable diameter on upstream flange face

e3: min. allowable diameter on downstream flange face

MT version / Class 150

Size

NPS

Disc clearance

e1

e2

e3

e4

50

2

-

65

2½

-

80

3

-

18

2

100

4

-

52

8

125

5

-

81

17

150

6

-

112

29

200

8

-

158

46

250

10

27

1

208

65

300

12

214

52

197

42

350

14

263

70

245

58

400

16

306

82

289

70

450

18

376

111

359

97

500

20

417

128

399

112

600

24

505

157

487

141

TBT version / Class 150

Size

NPS

Disc clearance

e1

e2

e3

e4

80

3

-

18

2

100

4

-

52

8

125

5

-

81

17

150

6

-

112

29

200

8

153

33

102

17

250

10

211

52

160

33

300

12

256

68

204

47

350

14

308

87

251

63

400

16

357

101

294

75

450

18

418

126

361

101

500

20

466

146

402

117

550

22

508

154

437

123

600

24

551

173

490

146

650

26

537

139

524

155

700

28

566

142

559

170

750

30

702

235

614

194

800

32

745

246

655

205

900

36

858

295

765

252

1000

40

918

298

829

258

1050

42

960

303

902

306

1200

48

1041

309

1019

358

13

MT and TBT version / Class 300

MT and TBT version / Class 600

Size

NPS

Disc clearance

e1

e2

e3

e4

150

6

0

200

8

0

250

10

50

5

0

300

12

130

20

100

10

350

14

185

30

160

20

400

16

255

50

235

40

450

18

305

65

285

55

500

20

350

75

335

65

600

24

460

110

445

100

700

28

470

110

450

100

750

30

535

135

515

120

800

32

560

140

540

120

900

36

630

160

610

140

1000

40

720

185

700

170

MT and TBT version / Class 900

Size

NPS

Disc clearance

e1

e2

e3

e4

250

10

-

300

12

-

350

14

-

400

16

-

450

18

*

500

20

200

20

120

10

600

24

340

50

300

35

* Please consult us

6.2.3. Flange gasket

The

dimensional compatibility

oftheflangegasketmustbe

checked

to ensure the connection quality, according to the dimensions

defined hereunder:

6.2.3.1. MT and TBT versions / Class 150 / 300 / 600 / 900

Annular (T1) & Full

-

lug

typebody (T4)

Flanged

Type body

-

Type 7

Class 150

Class 300 / 600 / 900

MT and TBT version / Class 150

Size

NPS

Type 1/4/7

Ø1

Ø2

Ø3

50

2

91.9

62

73

65

2½

104.6

74

91

80

3

127

90

106

100

4

157.2

117

128

125

5

185.7

142

148

150

6

215.9

168

173

200

8

269.7

219

226

250

10

323.9

273

274

300

12

381

327

331

350

14

412.8

363

386

400

16

469.9

414

438

450

18

533.4

468

498

500

20

584.2

518

538

550

22

*

600

24

692.2

623

644

650

26

*

700

28

800

705

750

30

*

800

32

*

850

34

*

900

36

*

1000

40

*

1050

42

*

1200

48

*

* Please consult us

Size

NPS

Disc clearance

e1

e2

e3

e4

80

3

0

100

4

0

150

6

50

0

200

8

130

25

135

25

250

10

185

45

195

45

300

12

230

60

245

60

350

14

295

80

305

80

400

16

330

90

340

90

450

18

390

115

400

115

500

20

445

140

460

140

550

22

475

145

470

135

600

24

535

175

530

160

700

28

615

200

610

185

750

30

655

210

650

200

800

32

715

240

705

225

900

36

795

270

820

270

1000

40

845

275

830

265

1200

48

1025

340

1010

320

14

MT and TBT version / Class 300

Size

NPS

Design

Type 7

Type 4

Ø1

Ø2

Ø1

Ø2

80

3

ASME B16.5

127

90

127

90

EN 1092 PN40

138

127

100

4

ASME B16.5

157.2

115.5

158

115.5

EN 1092 PN40

162

158

150

6

ASME B16.5

216

171.5

216

171.5

EN 1092 PN40

218

200

8

ASME B16.5

270

222

270

222

EN 1092 PN40

285

250

10

ASME B16.5

324

277

324

277

EN 1092 PN40

345

300

12

ASME B16.5

381

329

381

329

EN 1092 PN40

410

350

14

ASME B16.5

413

367

413

367

EN 1092 PN40

465

400

16

ASME B16.5

470

416

470

416

EN 1092 PN40

535

450

18

ASME B16.5

533.5

464

533.5

464

EN 1092 PN40

560

500

20

ASME B16.5

584

521.5

584

521.5

EN 1092 PN40

615

550

22

ISO 2084 PN40

641

553

-

ISO 7005 PN50

641

-

600

24

ASME B16.5

692

622

692

622

EN 1092 PN40

735

700

28

ASME B16.47- A

800

717

ASME B16.47- B

787

750

30

ASME B16.47- A

857

768

ASME B16.47- B

845

800

32

ASME B16.47- A

914

820

ASME B16.47- B

902

900

36

ASME B16.47-A

1022

920

ASME B16.47-B

1010

1000

40

ASME B16.47-A

1086

980

ASME B16.47-B

1114

1050

42

ASME B16.47-A

1137

1035

ASME B16.47-B

1168

1200

48

ASME B16.47-A

1302

1180

ASME B16.47-B

1327

MT and TBT version / Class 600

Size

NPS

Design

Type 7

Type 4

Ø1

Ø2

Ø1

Ø2

150

6

ASME B16.5

216

170.5

216

170.5

200

8

ASME B16.5

270

222

270

222

250

10

ASME B16.5

324

268

324

268

300

12

ASME B16.5

381

323

381

323

350

14

ASME B16.5

413

357

413

357

400

16

ASME B16.5

470

406

470

406

450

18

ASME B16.5

533.5

464

533.5

464

500

20

ASME B16.5

584.5

517

584

517

600

24

ASME B16.5

692.5

622

692

622

700

28

ASME B16.47- A

800

681

ASME B16.47- B

784

750

30

ASME B16.47- A

857

751

ASME B16.47- B

841

800

32

ASME B16.47- A

914

767

ASME B16.47- B

895

900

36

ASME B16.47- A

1022

905

ASME B16.47- B

1010

1000

40

ASME B16.47- A

1111

941

MT and TBT version / Class 900

Size

NPS

Design

Type 7

Ø1

Ø2

250

10

ASME B16.5

324

268

300

12

ASME B16.5

381

323

350

14

ASME B16.5

413

357

400

16

ASME B16.5

470

406

500

20

ASME B16.5

584.5

517

600

24

ASME B16.5

692.5

622

6.2.4. Bolting

Length of bolting are defined in Type series booklet. KSB

recommends :

to follow this length in order to maximize threaded

length.

For A2 bolts (shaft location), to apply an adapted

tightening torque as a function of state of art

(threading length, material of the bolt, etc …)

15

6.3. Handling

Handling means may be necessary to install large sizes

valves.

Handle only when parts are at ambient temperature

Use only lifting rings delivered by KSB (lifting lugs

paints according to DIN 580 not allowed)

They must be used as shown.

BWSE

Horizontal Vertical

T7

T4

6.4. Recommendationsfor installation

The

lug

and

flanged

valves

have

to

be

inserted

lightly

between

flanges with flange gaskets.

Before assembly

- Verifythattheconeonbodyandtheseat arefreeofsolid

particles

like chips, packing material, etc...

- Verify that pipeline flanges are located on the same centerline

and are parallel.

- Verify that dimensions of gaskets flange are compatible with

the dimensions mentioned in the table 6.2.3.

- Verify that nothing hinders the complete moving of the disc

during opening or closing.

- Pull apart the pipelineflanges to allow valve and gaskets

insertion.

During assembly

- Place the disc in closed position.

-

Position

the

valve

above

the

pipe

and

place

gasket

in

contact

of

each flat face (you can fix them with a spot of glue).

- Insert valve and gaskets between pipe flanges and center

using several tie

-

rods.

- Screw up progressively the nuts until metal complete tightness is

achieved between

thevalvebody,thepipelineflangesand

gaskets. Note: Respect maximum torque (See paragraph 6.2.4).

- Operatethevalveseveraltimesto ensurethatthereis novalve

disc obstruction.

- During transport, the valve may have been subjected to

important temperature differences or the vibrations making it

necessary to retighten the assembly. Before performing this

operation, please read the maintenance manual.

6.5. Actuated valves

Actuator bumpers are adjust in KSB factory.

Do not modify the adjusting to preserve gasket.

Electrical cables may only be connected by qualified

personnel.

The applicable electrical regulations (e.g. IEC and national

standards), also for equipment in hazardous locations, must be

observed. All electrical equipment such as actuator, switchboard,

magnetic valve drive, limit switch etc. must be installed in flood

proof dry

locations. Voltage

and frequency must match the valves

statedon the identity plate.

The seat (144) and the disc edge shall be protected against

the metallic projections resulting from welding or grinding.

If the valve is used with a non irreversible actuator, it is necessary

to maintain alimentation of actuator to guaranty tightness

performance.

16

7. Commissioning/Decommissioning

7.1. Commissioning

7.1.1. General

Prior to commissioning the valve, the pressure, temperature

and material data stated on the valve should be compared to the

actual operating conditions in the piping system to check whether

the valve can withstand the loads occurring in the system.

Possible

pressure

surges

(water

hammer)

must

not

be

exceed

the highest admissible pressure. Adequate precautions should be

taken. In new pipe systems and especially after repair work, the

system should be flushed with the valves fully open to remove

solids, e.g. weld beads, which may damage the seats.

7.1.2. Operation

The

position

of the disc is

indicated

by the

pointer

of the

actuator

or

by handle lever. The valves are closed by turning in the clockwise

direction (top view) and opened in the counterclockwise direction.

7.1.3. Functional Check

The following functions should be checked before commissioning,

the shut-off-function of the valves should be checked by repeated

opening and closing.

7.1.4. Actuated valves

Adjustable end stops and torque limiter of actuators have been

adjusted in factory.

7.2. Decommissioning

During extended shutdown periods, liquids liable to change their

condition

due

to

polymerization,

crystallization,

solidification

etc.

must be drained from the piping system. If necessary, the piping

system should be flushed with the valves fully open.

8. Maintenance/Repair

8.1. Safety Instructions

Maintenance and repair work may only be carried out by skilled

and qualified personnel.

For all maintenance and repair work, the safety instructions listed

below and also the general notes in section 2 must be observed.

Always use suitable spare parts and tools, even in case of

emergency, otherwise correct operation of the valves cannot be

assured.

8.2. Valve removal from piping and

actuator disconnecting

Identify the valve by identity plate.

Please check what is the relevant spare kit. Place the disc

in closing position

The entire valve must be unpressurized and must have

cooled down sufficiently so that the temperature of the medium is

lower than 60 ° C, to prevent scalding or warmed so that the

temperature is higher than 0 ° C.

Opening pressurized valves will cause danger to life and

limb! lf toxic or highly flammable substances or liquids whose

residues may cause corrosion by interaction with the air humidity

were handled by the valve, then the valve should be drained and

flushed or vented. lf necessary, wear safety clothing and a face

guard/mask. Depending on the installation position, any liquid

remaining in the valve may have to be removed.

Prior to possible transport, the valves must be flushed and drained

carefully. lf you have any questions please contact your KSB

Sales Office.

lf actuators powered by an external source of energy

(electric, pneumatic, hydraulic) need to be removed from the

valves or dismantled, the energy supply must be shut down prior

to starting any repair work.

Remove the valve from the piping with its actuator. Identify

the mounting position of the actuator

Disconnect the actuator and take care of all bolting parts.

8.3. Spares

Use the relevant spare parts included in the kits. Please refer to

the manual maintenance.

All constitutive parts of kit and flange gaskets must be replaced.

During the mounting /dismantling of the valve, the

operations must be respected step by step to prevent injuries and

material damages.

During the tests, closing and opening valves, care must be taken

that no operator interferes with the disc travel.

8.4. Valve disassembly and

re

-

assembly

See manual of maintenance reference:

Manual of maintenance Reference

Maintenance leaflet TRIODIS 150 8460.81/5- 10

Maintenance leaflet TRIODIS 8465.81/1- 10

300- 600- 900

8.5. Draining plug

Before unscrew draining plug, pressure in the pipe should be

removed. In order to prevent unwished lost of screw, apply glue at

each reassembly.

17

9 Troubleshooting

9.1 General

All repair and service work must be carried out by qualified personnel using suitable tools and genuine spare parts.

The previous safety instructions must be observed.

9.2 Faults & Remedies

Leakage at interference

body-

bottom

Leakage at interference

body-

extension

Downstream/Upstream leakage

Shaft leakage

Flange leakage

Over torque

No opening

No closing

Hard point

Vibration / Fluttering

Foreign particles in the valve

Actuator on safe position

- Open the valve, line without fluid or flow, remove the particle

- inspect seal/disc

- replace seal/disc

Broken body

Defect due to water hammer

Search for the reasons.

Replace / Repair the valve

Broken or warped disc

Defect due to water hammer

Search the reasons. Replace / Repair the valve

Damaged disc, corroded disc

Repair the valve - Replacement of seal

Broken shaft, twisted shaft

Analyze the defect / research of causes / replace shaft

Wrong flange gasket

Check type and dimensions

Wrong flanging

Check type and flange bolting torque

Wrong flanging size

Follow instructions given in KSB technical leaflet

Wrong face to face,

non-parallel flanges

Flanging has to be modified in accordance with KSB technical leaflet

requirements.

Flow conditions

Wrong operating conditions

Check the technical offer versus service conditions

Damaged actuator

Check sizing versus operating conditions (see KSB)

Defective sealing

Search the reasons

Tighten or replace sealing packing 01- 48

Replace O- rings 412.1 to 412.5

Defective sealing

Actuator on safe position

Open the valve line without fluid or flow ( 0°C < temperature < 60°C)

Search the reasons by inspecting parts

Repair sealing surface if necessary

Replace graphite static joint 41- 2.1.

Defective sealing

Search the reasons

Replace graphite static joint 41- 2.2

Retighten screws of bottom.

18

Notes

19

Notes

20

Legal information/Copyright

--

-Original operating manual

--

provided herein must neither be processed without KSB’express written consent Subject to

technical modification without prior notice.

8613.81/7

--

-EN

09.02.17

TRIODIS 150 / 300 / 600 / 900

KSB S.A.S.

4, allée des Barbanniers 92635 Gennevilliers Cedex (France)

Tel.: +33 1 41 47 75 00 Fax: +33 1 41 47 75 10 www.ksb.com

KSB TRIODIS 150 User manual

Popular Control Unit manuals by other brands