Golden Blount EL GRANDE HD5030-TV User manual

INSTALLATION AND OPERATING INSTRUCTIONS
GOLDEN BLOUNT
EL GRANDE
MODEL HD5030-TV TOP-VENT FIREPLACE
CSAAPPROVED FOR NATURAL GAS OR PROPANE GAS
IMPORTANT! Read all instructions carefully before starting
installation. Failure to follow these instructions may result in
property damage, personal injury or possible loss of life.
WARNING: If the information in these
instructions is not followed exactly, a
fire or explosion may result causing
property damage, personal injury or
death.
–Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
–WHATTO DO IFYOU SMELL GAS:
•Do not try to light any appliance.
•Do not touch any electrical switch;
do not use any phone in your
building.
•Immediately call your gas supplier
from a neighbor’s phone. Follow the
gas supplier’s instructions.
•If you cannot reach your gas
supplier, call the fire department.
–Installation and service must be
performed by a qualified installer,
service agency or the gas supplier.
■The Flue Damper must be in the full
open position when burning the gas
logs.
■This fireplace is to be burned only with
the gas log set supplied with the
fireplace. Burning other items could
cause a fire hazard or injury.
■For best results, Natural Gas pressure
should be 7" to 12" W.C. and 11" W.C.
for Propane Gas.
■To simulate real wood burning, the gas
burner is designed to burn a yellow
flame. It is normal for the logs to soot-
up. The soot can be easily removed
with a vacuum cleaner or soft brush.
■Check the label on the firebox to
assure the proper gas type. Never
use anything but the correct gas type
for your fireplace.
This appliance complies with National
Safety and is tested and listed to ANSI
Z21.50A - 1998 as Vented Gas fireplaces.
Installation must conform to local codes.
In the absence of local codes, installation
must conform with the current National
Fuel Gas Code, ANSI Z223.1.
Massachusetts State Code requires
damper to be welded open or removed.
9/05
MANUFACTURED BY:
4301 WESTGROVE DRIVE
ADDISON, TX 75001
INSTALLER/CONSUMER RETAINTHIS APPLIANCE
MANUAL WITHTHE INSTALLED APPLIANCE

TABLE OF CONTENTS
Section
Layout Options ................................................................................................................2
Identification of Parts.......................................................................................................3
Building Codes and Safety Standards ............................................................................4
Piping and Gas Pressure Requirements.........................................................................5
Installation Instructions....................................................................................................6
Log Placement .............................................................................................................. 11
Operating Guidelines ....................................................................................................13
Lighting Instructions ......................................................................................................15
Trouble Shooting ...........................................................................................................17
Replacement Parts........................................................................................................19
2
INSIDE
ROOM
FLUSH MOUNT CHASE
CORNER MOUNT
44"
INSTALLATION OPTIONS
Figure 2.1

HD5030-TVTOP-VENT FIREPLACE
INTERIORVIEW
Pan Burner
Outside Air
Control Knob
Damper Control
Lever
Pilot Light
Valve Access
Panel
3
Gas Line
Access
Outside Air
Port
Outside Air
Control Knob
On/Off Switch

BUILDING CODES AND SAFETY STANDARDS
The design of this FIREPLACE has been tested and is listed with CSA INTERNATIONAL in
accordance with THEAMERICAN NATIONAL STANDARDS INSTITUTE -ANSI Z21.50. Latest
Edition, CSATest Report No. 188842-1684324.
This manual serves only as a basic guideline for installation and use of this firebox and gas
piping. The complete installation must be in accordance with local codes and ordinances, or, in
the absence of local codes, with the American National Standards Institute National Fuel Gas
Code Z223.1 latest edition.
GENERAL INFORMATION
MODEL HD5030-TV IS ATOP-VENTED GAS FIREPLACE. IT IS DESIGNED TO BURN BY
DRAWING COMBUSTION AIR FROM THE ROOM THE UNIT IS INSTALLED IN AND/OR THE
OUTSIDE AIR KIT PROVIDED WITH THIS APPLIANCE.
THE EXHAUST FLUE GASESARE TO BE VENTED THROUGH THE TOP-VENT USING 10"
B-TYPE GAS VENT PIPE.
THE CONTROL SYSTEM IS A MILLIVOLT TYPE THAT INCLUDES A ON-OFF SHUT-OFF
VALVE, A GAS CONTROL VALVE, A STANDING PILOT LIGHTASSEMBLY, PIEZO IGNITOR
AND ON-OFF ROCKER SWITCH.
WARNING: THIS UNIT IS NOT FOR USE WITH SOLID FUEL.
NOTE: INSTALLATION AND REPAIR SHOULD BE DONE BYAQUALIFIED SERVICE PERSON.
THE APPLIANCE SHOULD BE INSPECTED BEFORE USE AND AT LEASTANNUALLY BYA
PROFESSIONAL SERVICE PERSON. MORE FREQUENT CLEANING MAY BE REQUIRED
DUE TO EXCESSIVE LINT FROM CARPETING, BEDDING MATERIAL, ETC. IT IS IMPERATIVE
THAT THE UNITS CONTROL COMPARTMENT, BURNERS, AND CIRCULATING AIR
PASSAGE-WAYS BE KEPT CLEAN TO PROVIDE ADEQUATE COMBUSTION AND
VENTILATION AIR.
NOTE: B-Vent appliances are not designed to operate in negatively pressured environments
(pressure within the home is less than pressures outside). Significant negatively pressured
environments caused by weather, home design or other devices may impact the operation of
this appliance. Negative pressures may result in poor flame appearance, sooting, damage to
property and/or severe personal injury. Do not operate this appliance in negatively pressured
environments.
CLEARANCES REQUIRED
MINIMUM CLEARANCES FOR THE FIREBOXARE:
1/2" ON THE SIDESAND BACK AND 0 AT THE BOTTOM. TOP CLEARANCE IS 1" WHICH
IS THE HEIGHT OF TOP STANDOFFS, SEE FIGURE 7.1 FOR FRAMING DIMENSIONS.
NOTE: PROVIDE ADEQUATE CLEARANCES AROUND AIR OPENINGS INTO THE
COMBUSTION CHAMBER.
NOTE: ADEQUATE ACCESSIBILITY CLEARANCES FOR SERVICING AND PROPER
OPERATION MUST BE PROVIDED INACCORDANCE WITH ANSI Z21.50. LATEST EDITION.
4

GAS PIPING AND GAS PRESSURE REQUIREMENTS
NOTE: THIS FIREPLACE HAS AHIGH BTU INPUT. GAS PIPING SIZE AND
DISTANCES SHOULD BE APPROPRIATE FOR 100,000 BTU/HR INPUT.
All gas piping must be installed to comply with local codes, or, in the absence of local
codes, with the latest edition of the National Fuel Gas Code ANSI Z223.1.
Unions in gas lines shall be of ground joint type. Compounds used on threaded joints of
gas piping must be resistant to the action of liquefied petroleum gas. Gas piping must
be of sufficient size to provide a minimum natural gas pressure at the appliance of 7"
water column or 11" for L.P. gases for the purpose of input adjustment. The maximum
inlet gas pressure to the unit must not exceed 10" for natural gas, and 13" for LP gases.
If this unit is to be supplied with LP gas (bottled propane) the tank or bottle supplying
the gas must have a regulator that reduces the gas pressure to between 11 and 13
inches water column. The control will not operate with gas line pressure directly from
the tank and may leak gas due to this excessive pressure.
DANGER: OPERATION OF THIS UNIT ON LP GAS WITHOUTAN APPROVED
REGULATOR AT THE TANK WILL LEAD TO GAS LEAKS AT THE CONTROL VALVE
WITH POSSIBLE FIRE OR EXPLOSION.
Include a manual shut-off valve and union in the line so the control or heater may be
disconnected for servicing. Include a drip leg and a plugged 1/8" N.P.T. tapping into the
line also. The tapping must be accessible for the test gauge connection immediately
upstream of the gas supply connection to the unit. Use a soap and water solution or
liquid gas leak detector to coat each joint in the piping system and look for bubbles
which indicate gas leaks. Repair all gas leaks.
CAUTION: THE APPLIANCE AND ITSAPPLIANCE MAIN GAS VALVE MUST BE
DISCONNECTED FROM THE GAS SUPPLY PIPING SYSTEM DURINGANY
PRESSURE TESTING OF THAT SYSTEM AT TEST PRESSURES IN EXCESS OF
1/2 PSI (3.5 KPA).
THE APPLIANCE MUST BE ISOLATED FROM THE GAS SUPPLY PIPING SYSTEM
BY CLOSING THE EQUIPMENT SHUTOFF VALVE DURING ANY PRESSURE
TESTING OF THE GAS SUPPLY PIPING SYSTEMAT TEST PRESSURES EQUAL TO
OR LESS THAN 1/2 PSI (3.5KPA).
DANGER: DO NOT USE CANDLES, MATCHES OR OTHER IGNITION SOURCES
WHEN CHECKING FOR LEAKS. FUEL GASES ARE VERY FLAMMABLEAND IN
CERTAIN CONCENTRATIONS, EXPLOSIVE . CHECKING FOR LEAKS WITH AN
OPEN FLAME MAY LEAD TO FIRE OR EXPLOSION.
5

INSTALLATION INSTRUCTIONS
In planning the installation for the fireplace, it is necessary to determine where the
unit is to be installed, the routing of the B-type vent system, and whether optional
accessories are to be used. Gas supply piping should also be planned.
Model HD5030-TV (with the use of the Outside Air Kit) can be installed in a bedroom
(in the United States) which has a total volume of unconfined space appropriate to
the particular installation. Refer to the National Fuel Gas Code ANSI Z223.1/NFPA 54
- (current edition), the Uniform Mechanical Code - (current edition), and Local Build-
ing Inspector for the options allowed in obtaining an effective bedroom volume of
unconfined space.
The fireplace can be mounted on any of the following surfaces:
1. A flat combustible surface
2. A raised wooden platform
3. Four (4) corner supports
(Example: four (4) concrete masonry blocks.) These supports must be positioned so
they contact all four corner edges on the bottom of the unit.
If the fireplace is to be installed on carpeting, tile, or other combustible material other
than wood flooring, the fireplace must be placed upon a metal or wood panel extend-
ing the full width and depth of the unit.
Fireplace framing can be built before or after the fireplace is set in place. Framing
should be positioned to accommodate wall covering and fireplace facing material.
The fireplace framing should be constructed of 2 x 4 lumber or heavier. The framing
headers may rest on the fireplace standoffs. Refer to Figure 7.1 for fireplace and
framing reference dimensions.
CAUTION: VERIFY FIREPLACE DIMENSIONS, FRAMING METHODS AND WALL
COVERING DETAILS BEFORE FRAMING CONSTRUCTION BEGINS.
Determine the exact position of the fireplace so that the vent run can be planned.
Figure 2.1 shows possible locations for the fireplace; inside of a room, flush mount in
a chase, or installed in a corner. Using a level, make sure the fireplace is properly
positioned and squared.
WARNING: DUETO HIGHTEMPERATURES,THE FIREPLACE SHOULD BE
LOCATED OUT OFTRAFFIC AND AWAY FROM FURNITURE AND DRAPERIES.
CLOTHING OR OTHER FLAMMABLE MATERIAL SHOULD NOT BE PLACED ON
OR NEARTHE FIREPLACE.
6

Figure 7.1
Installing Chimney/Vent System
Model HD5030TV is approved to be used with 10" B-Type Gas Vent. Under most conditions the fireplace system
will draw properly if the chimney height is determined in accordance with the following guidelines:
Note: (90-degree elbows are not approved! Maximum offset angle must not exceed 45 degrees.) Many
manufacturers of B-Type gas vent offer “High Performance,” or “High Wind” caps. These caps limit the outlet area for
flue gases to expel and should not be used with this fireplace. In the event of draft related problems due to extreme
wind conditions a special wind ring is available.
1. If your chimney penetrates the roof within 10' of its peak, it must be extended at least 24" above your roof’s
peak and be at least 36" above the highest point of the roof opening (see below).
2. If the chimney penetrates the roof farther than 10' from its peak, measure from the centerline of the chimney to
a point 10' away, between the chimney and the peak of the roof. The top of the chimney must be at least 36"
above the highest point of the roof opening (see below).
3. The 10' Rule of Thumb is a guide for calculating chimney height that works under most conditions. However,
many factors can cause the need for additional chimney height beyond what 10' Rule of Thumb would indicate.
Topographical factors can cause high-pressure zones, which prevent a chimney from drawing. This can occur if
the house is located in a low-lying area, in a valley or near the base of a cliff or hillside.The same situation can
occur if the chimney is near other steep rooflines or tall buildings.Areas with high winds also frequently require
higher than normal chimneys.
Certain styles of architecture tend to interfere with a fireplace’s draw. If the room in which the fireplace is located
has a very high ceiling, flue gasses may enter the room unless the chimney is terminated at a level higher than
that of the ceiling, even if the 10' Rule of Thumb indicates a shorter chimney height.
Note: Installations which will not allow the 10' rule to be followed must be submitted to Golden Blount Inc. for
approval. 1-800-833-1139.
Warning! This gas appliance must not be connected to a chimney flue serving a separate solid-fuel burning
appliance.
7

Installing Outside Air Kit
Model HD5030-TV is supplied with the component parts for outside combustion with the exception
of the 4" flex duct. It is recommended that the outside air system be used whenever possible.
Connect 4" Class-1 Flex duct or Metal Vent to duct collar on both sides of firebox; run ducts to
fresh air source and terminate using duct termination caps. The outside air can be opened by
pushing control knobs toward back of fireplace and closed by pulling towards front (Refer to
figure 8.1).
Finishing theWall
Finish the wall with the material
of your choice. Do not install a
combustible mantle or other
combustible projection above the
fireplace opening unless it is a
minimum of 12 inches above top
of fireplace opening. (Figure 8.2)
Caution: All joints between the finished wall and the fireplace surround (Top and Sides)
can only be sealed with non-combustible material. Only non-combustible material can
be applied as facing to the fireplace surround. (Figure 8.2)
Hearth Extension
A Hearth Extension may be installed. But it is not required for vented gas fireplaces.
8
STUD
FINISHED
WALL
NON-COMBUSTIBLE
SEAL JOINT
MANTLE
12" MIN
TOP OF
OPENING
Figure 8.2
CONTROL
KNOB
DUCT
TERMINATION
RAIN CAP
CAULKING
WALL
OUTER
CASING
DUCT
COLLAR
Figure 8.1 Connecting the Gas Line
Consult local building codes before gas line installation. This gas fireplace is designed
to accept a 1/2" male flare fitting attached to a 1/2" supply line. Have the gas line in-
stalled by a qualified service person in accordance with all building codes. Install gas
line to fireplace on the right side attaching gas line to the gas flex line inside the control
box accessed by opening the control box door.
2X4
HEADER
ONE ON LEFT SIDE &
ONE ON RIGHT SIDE ONE ON LEFT SIDE & ONE ON RIGHT SIDE

9
REFRACTORY PANEL INSTALLATION
The Refractory Brick Panels should be carefully removed from shipping sleeve and positioned
upright against a stable object.
1. Look into fireplace opening and locate back
panel retaining clip positioned against rear
wall of fireplace. (Figure 9.1) Remove (2)
screws attaching clip to rear wall and set
clip and screws aside. Position rear panel
against rear wall and reattach clip with (2)
screws.
2. Locate left panel retaining clip and remove
(2) screws and set clip and screws aside.
Position left panel against left wall and
reattach clip with (2) screws.
3. Repeat Step 2 for right panel installation.
EXHAUST DIVERTER INSTALLATION
The Exhaust Diverter prevents exhaust gases from entering the room.
1. Locate screws attached to front side top of
interior firebox and remove. (Figure 9.2)
2. Position Exhaust Diverter into fireplace and
attach Diverter using screws removed
earlier. Diverter shold be positioned as
shown. (Figure 9.3)
Figure 9.1
Figure 9.2
Figure 9.3

1. Fill burner pan with silica sand supplied
with fireplace. Note! On L.P. models
vermiculite is used instead of silica sand.
Be careful not to pour vermiculite over
brass air mixer attached to burner pan. Air
mixer holes must not be obstructed!
2. Pour vermiculite over the CEBB (controlled
ember bed burner) tube creating a mound
effect over the tube. Do Not flatten out
vermiculite over tube.
3. Spread glowing embers over main burner
pan and CEBB tube. Note! Be sure to
create a gap between the main burner
pan’s glowing embers, thus enhancing
a front curl of flame from the main burner.
4. Pour black rock around sides of pan for
picture frame effect. Note! On L.P. models
be careful not to pour black rock over
brass air mixer attached to burner pan.
5. Position log grate against rear wall of
fireplace and center left to right.
6. CEBB burner is supplied with adjustment
valve and key to adjust front flame amount
to desired look. Key can be removed after
adjustment.
Gas Log Installation
10

LOG PLACEMENT FOR MODEL# HD5030-TV LOG SET
STEP 1 STEP 2
STEP 3 STEP 4
STEP 5 STEP 6
11

STEP 7 STEP 8
FINAL ARRANGEMENT
12

OPTIONAL GLASS DOOR INSTALLATION
1. INSTALL GB DOOR TRACKSAND HINGE SPRINGS AS ILLUS-
TRATED IN (FIGURE 13.1) USING 6 SCREWS IN FIREPLACE
CHASIS.
2. SCREW HANDLES ON TO DOORS.
3. INSTALL DOORS AS SHOWN IN (FIGURE 13.2).
NOTE!
❒HINGE SPRINGS CAN BE MOVED TO ADJUST DOOR ALIGNMENT.
❒DOOR LOCKING TABS CAN BE SET BY BENDING UP OR DOWN.
SEE (FIGURE 13.3).
❒USE MILD SOAP AND WATER TO CLEAN METAL SURFACES.
❒DO NOT USE BRASS ORABRASIVE CLEANERS.
❒ALLOW GLASS TO COOL BEFORE CLEANING.
CAUTION!
❒BURNWITH DOORS ONLY IN FULL OPEN POSITION.
❒BROKEN OR DAMAGED COMPONENTS NEEDTO BE REMOVED
CAREFULLY. BROKEN GLASS OR HARDWARE CAN BE RE-
PLACED BY ORIGINAL FACTORY PARTS ONLY. BROKEN GLASS
MUST BE REPLACED BY COMPLETE FACTORY ASSEMBLED
BIFOLD ONLY.
❒DO NOT SUBSTITUTE ANY MATERIALS NOT MANUFACTURED
SPECIFICALLY FORTHIS APPLIANCE.
❒DO NOT STRIKE OR SLAM GLASS DOORS WHEN CLOSING.
❒DO NOT OPERATETHIS APPLIANCE IF GLASS IS BROKEN.
❒ALLOW GLASSTO COOL BEFORE CLEANING GLASS PANES. GLASS PANES CAN BE
CLEANEDWITH A NON-ABRASIVE GLASS CLEANER.
OPERATING GUIDELINES
Upon completing the gas line connection, WARNING: CHILDREN AND ADULTS SHOULD
a small amount of air will be in the lines. BE ALERTEDTOTHE HAZARDS OF HIGH
When first lighting the pilot light, it will SURFACETEMPERATURE AND SHOULD STAY
take a few minutes for the lines to purge AWAYTO AVOID BURNS OR CLOTHING
themselves of this air. Once the purging IGNITION. YOUNG CHILDREN SHOULD BE
is complete, the pilot and burner will light CAREFULLY SUPERVISED WHENTHEY ARE IN
and operate as indicated in the instruction THE SAME ROOM ASTHE APPLIANCE.
manual. Subsequent lighting of the appli-
ance will not require such purging. IMPORTANT: TURN OFF GAS BEFORE SER-
VICING APPLIANCE. IT IS RECOMMENDED
CAUTION: DURINGTHE INITIAL THAT A COMPETENT SERVICETECHNICIAN
PURGING AND SUBSEQUENT LIGHT- PERFORMTHESE CHECKUPS AT THE BEGIN-
ING, NEVER ALLOWTHE GASVALVE NING OF EACH HEATING SEASON.
CONTROL KNOBTO REMAIN DE-
PRESSED INTHE“PILOT” POSITION WARNING:THE FLOW OF COMBUSTION AND
WITHOUT PUSHINGTHE RED IGNITOR VENTILATION AIR MUST NOT BE OBSTRUCTED.
BUTTON AT LEAST ONCE EVERY
SECOND.
13
DOOR TRACK
(TOP)
HINGE SPRING
BRIDGE
DOOR TRACK
(BOTTOM)
FIGURE 13.1
FIGURE 13.2
DOOR TRACK
(TOP)
HINGE SPRING
DOOR TRACK
(BOTTOM)
CLIP
FIGURE 13.3

OPERATING GUIDELINES (CONT’D)
When lit for the first time, the appliance will emit a
slight odor for an hour or two. This is due to paint
and lubricants used in the manufacturing process.
The main burner flame characteristics are steady,
not lifting or floating. Typically, the top 3/4 inch of
the pilot generator should be engulfed in the pilot
flame. Aperiodic check of these characteristics is
necessary.
CAUTION: THE LOGS CAN GETVERY HOT! HANDLE ONLY WHEN COOL
MAINTENANCE INSTRUCTIONS
IMPORTANT: THE APPLIANCE AREAMUST BE KEPT CLEAR AND FREE FROM
COMBUSTIBLE MATERIALS, GASOLINE AND OTHER FLAMMABLE VAPORS AND
LIQUIDS.
Visually inspect pilot periodically. Brush or blow away any dust or linen accumulations.
If pilot orifice is plugged, disassembly may be required to remove any foreign material
from orifice or tubing.
Venting system should be periodically examined by a qualified service technician or
agency to ensure proper air flow.
WIRING DIAGRAM
14

FORYOUR SAFETY READ BEFORE LIGHTING
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY,A FIRE OR
EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR
LOSS OF LIFE.
A. This appliance has a pilot. When
lighting the pilot, follow these instruc-
tions exactly.
B. BEFORE LIGHTING smell all around
the appliance area for gas. Be sure to
smell next to the floor because some gas
is heavier than air and will settle on the
floor.
WHATTO DO IFYOU SMELL GAS:
C. Use only your hand to push in or turn the gas
control knob. Never use tools. If the knob will not
push in or turn by hand don’t try to repair it, call a
qualified service technician. Forced or attempted
repair may result in a fire or explosion.
D. Do not use this appliance if any part has been
under water. Immediately call a qualified service
technician to inspect the appliance and to replace
any part of the gas control system which has been
under water.
❒Do not try to light any appliance.
❒Do not touch any electric switch:
Do not use any phone in your
building.
❒Immediately call your gas supplier
from a neighbor’s phone. Follow
the gas supplier’s instructions.
❒If you cannot reach your gas supplier
call the fire department.
LIGHTING INSTRUCTIONS
1. “STOP” Read the safety information
above first.
2. To access controls, open valve access
panel.
3. Turn the control to the “OFF” position. To
do this, you must turn the knob clockwise
to the pilot position and then press in and
continue turning clockwise to the “OFF”
position.
4. WAIT FIVE (5) MINUTES TO CLEAR OUT
ANY GAS. If you then smell gas, STOP!
Follow “B” in the safety information above.
If you don’t smell gas, go to next step.
5. The pilot does not require accessing for
lighting purposes. The pilot is located
inside the combustion chamber.
6. To put the control in the pilot position turn
the control knob counter-clockwise to the
pilot position.
7. To light the pilot, depress the control knob
and then depress the red piezo button until
it makes a clicking sound. It may be
necessary to repeat this step. If the pilot
does not light after Ten seconds, go back to
step 3. The control knob should be held
Down for a MINUTE after pilot ignition. If
the pilot lights, but will not stay lit after two
tries, turn the gas control knob to the “OFF”
position and call your Service technician or
gas supplier. If the control knob does not
pop out when released, STOP - shut off the
gas supply to the fireplace control valve
and immediately call your service techni-
cian or gas supplier
8. After the pilot has been lit, the Burner can
be turned on by turning the knob counter-
clockwise To the “ON” position. Then turn
the ON/OFF switch to the “ON” position.
Note: Damper control lever must be in
the “open” position to ignite.
GAS VALVE
THERMOPILE PILOT BURNER
15

TOTURN OFF GASTO APPLIANCE
1. Open valve access door panel
2. Turn knob clockwise to pilot position then depress and continue turning to “OFF”
3. Close access door panel
LPG (PROPANE) WARNING
THE FOLLOWING WARNING APPLIES TO INSTALLATIONS USING L.P. (PROPANE GAS):
WARNING: To avoid possible injury, fire and explosion, please read and follow these precautions
and all instructions of this appliance before lighting the pilot. This appliance uses L.P. (Propane)
gas which is heavier than air and will remain at the floor level if there is a leak. Before lighting,
smell at floor level and/or use other means (such as using a soap solution on all piping and
connections, using a gas detector, etc.) to check for gas leaks. NOTE: L.P. (Propane) gas can
become odorless and CANNOT always be detected by smell. If you smell gas, detect a gas leak or
suspect that a gas leak exists, follow these rules:
1. Get all people out of building.
2. DO NOT light matches. DO NOT turn electric lights or switches on or off in area. DO NOT use
an electric fan to remove gas from area. DO NOT use a telephone inside of building.
3. Shut off gas at L.P. tank outside of building.
4. Telephone gas company and fire department. Ask instructions. Before hanging up, give your
name, address and phone number. DO NOT go back into building.
If your L.P. tank runs out of fuel, turn off gas at the appliance. After L.P. tank Is refilled,
appliance must be re-lit according to manufacturer’s instructions. If the gas control has been
exposed to WATER in any way, DO NOT try to use it. It must be replaced. DO NOT attempt
repair on gas control or appliance.
Tampering is DANGEROUS and voids all warranties. Any component that is found to be faulty,
must be replaced with an approved component.
IMPORTANT: Always keep the appliance area clear and free from combustible materials,
gasoline and other flammable vapors and liquids.
Never obstruct the flow of combustion and ventilation air. Keep the front of the appliance
clear of all obstacles and materials.
To obtain proper operation, it is imperative that the pilot and main burner flame
characteristics are steady, not lifting or floating. Typically the top 3/4 Inch at the pilot
generator should be engulfed in the pilot flame.
TOTURN OFF GASTO APPLIANCE
16
➤
IMPORTANT - PLEASE NOTE L.P. GAS MODELS
MODERATE SOOTACCUMULATION IS CONSIDERED NORMAL
FOR L.P. MODELS. TO KEEPTHIS SOOT ACCUMULATION TOA
MINIMUM, REDUCE THE FLAME IMPINGEMENT BY SPACING
FRONTAND BACK LOGS AS FAR APART AS POSSIBLE.

TROUBLE SHOOTING
With proper installation and maintenance, your new Gas Fireplace
should provide years of trouble-free service. If you do experience a
problem, refer to the trouble shooting guide shown below. This guide
will assist a qualified service person in the diagnosis of problems and
the corrective action to be taken.
SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION
1. Spark ignitor will not light A. Defective ignitor (no 1. Check for spark at
pilot after triggering spark at electrode) electrode and pilot; if no
spark exist and electrode
wire is properly connected,
replace ignitor.
B. Defective or misaligned 1. Using a match, light
electrode at pilot (spark pilot. If pilot lights, turn
at electrode) off pilot and trigger the
red button again. If pilot
lights, an improper gas/
air mixture caused the
bad lighting and a longer
purge period is recom-
mended. If pilot will not
light - check gap at
electrode and pilot
should be 1/8 inch to
have a strong spark. If
OK, replace pilot
C. No gas or low gas 1. Check remote shut off
pressure valves from fireplace.
Usually there is a valve
near the fireplace and
sometimes there is a
valve near the main.
There can be more than
one valve between the
fireplace and main.
2. Low pressure can be
caused by a variety of
situations such as a
bent line, too narrow
diameter of pipe or even
low line pressure.
Check for kinked lines.
If none, consult with
Plumber or gas supplier.
If L.P. Gas is used you
may be out of fuel.
17
IMPORTANT: Any safety screen or guard removed for servicing an appliance must be
replaced prior to operating the appliance.

TROUBLE SHOOTING (CONT’D)
SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION
2. Pilot will not stay lit A. Defective pilot 1. Check pilot, flame must
after carefully following generator impinge on pilot generator.
lighting instructions. Clean and or adjust pilot for
maximum flame impingement
on generator.
2. Be sure wire connections
from generator at gas valve
terminals are tight and
generator is fully inserted into
pilot bracket.
3. Check thermogenerator
with millivolt meter. Take
reading at “TH-TP” and “TP”
terminals of gas valve.
Should read 325 millivolts
minimum while holding valve
knob depressed in pilot
position, pilot lit, and ON/OFF
switch “OFF”. Replace faulty
generator if reading is below
specified minimum.
B. Defective valve 1. Connect the millivolt
meter probes to the “TH-TP”
and “TP” terminals on the gas
valve. Turn knob to
pilot position, depress and
light pilot light. If meter
reading is greater than 325
m.v. after 30 seconds, the
pilot generator is good. If
pilot does not stay lit, the
valve is defective. If the
meter reading is less than
325 m.v., the thermo-
generator is defective.
C. Open wire connection 1. Check wire continuity and
in pilot circuit connections in pilot circuit.
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TROUBLE SHOOTING (CONT’D)
SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION
3. Pilot burning, no A. Damper control lever in 1. Set damper control lever
gas burner, valve knob closed position to open position.
“ON”, “ON/OFF” switch
“ON”. B. “ON/OFF” switch or 1. Check ON/OFF switch
wires defective and wires for proper connections.
Place jumper wires across termi-
nals at switch-if burner comes on,
replace defective switch. If OK,
place jumper wires across switch
wires at gas valve-if burner comes
on, wires are faulty or connections
are bad.
C. Thermo generator 1. Re-check symptom #2
may not be generat-
ing sufficient milli- 2. Pilot flame not physically close
voltage. (325 m.v.) enough to thermo-generator.
D. Defective valve 1. Turn valve knob to “ON”,
Place ON/OFF switch to “ON”
Check with millivolt meter at
generator terminals. Millivolt
meter should read greater than
100 m.v. If the reading is OK,
and the burner does not come
on, replace the gas valve.
E. Plugged burner orifice 1. Check burner orifice for
stoppage and remove.
F. Wall switch or wires 1. Follow corrective action in A.1
defective above; check switch and wiring.
Replace where defective.
4. Pilot and Main Burner A. High Limit Switch is 1. Allow unit to cool. Then repeat
go out while in operation defective or has reached lighting instructions.
its maximum temperature 2. If above does not allow for
ignition, check high limit switch.
Place jumper lines across high
limit switch. If you can re-ignite
the pilot your high limit switch
is defective. Replace high limit
switch before using.
B. No L.P. in tank 1. Check L.P. tank. You may be
of fuel.
C. Bad Thermogenerator Replace if necessary.
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1 HD-101 Gas Valve - N/G 18 HD-118 Step 2 Log
2 HD-102 Gas Valve - LP 19 HD-119 Step 3 Log
3 HD-103 1/4" Pilot Line 20 HD-120 Step 4 Log
4 HD-104 1/2" Burner Line 21 HD-121 Step 5 Log
5 HD-106 Piezo Ignitor 22 HD-122 Step 6 Log
6 HD-105 On/Off Switch 23 HD-123 Step 7 Log
7 HD-107 PilotAssembly - Nat. 24 HD-124 Step 8 Log
8 HD-108 PilotAssembly - LP 25 HD-125 Vermiculite (2 Bags LP)
9 HD-109 Thermopile 26 HD-126 Volcanic Rock
10 HD-110 Pilot Assembly Bracket 27 HD-127 Temp Limit Switch
11 HD-111 Burner Orifice NAT 28 HD-128 Damper Switch
12 HD-112 Burner Orifice LP 29 HD-129 Silica Sand (NAT)
13 HD-113 Burner Pan Assembly 30 HD-130 Glowing Embers
14 HD-114 Log Grate (Optional Parts) (Specify Finish)
15 HD-115 Step 1 Left Log 31 HD-131 Left Glassdoor Bifold
16 HD-116 Step 1 Right Log 32 HD-132 Right Glassdoor Bifold
17 HD-117 Step 1 Back Log
ITEM PART # DESCRIPTION ITEM PART # DESCRIPTION
REPLACEMENT PARTS
THE FOLLOWING REPLACEMENT PARTS ARE AVAILABLE FROMYOUR GOLDEN BLOUNT DEALER
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