Golden wheel CS-5900 User manual

NO：CS-5900N01
金輪牌工業用縫紉機
GOLDEN WHEEL INDUSTRIAL SEWING MACHINE
CS
CSCS
CS-
--
-5900
59005900
5900/
//
/5920
59205920
5920
INSTRUCTION MANUAL
INSTRUCTION MANUALINSTRUCTION MANUAL
INSTRUCTION MANUAL
操作手冊
操作手冊操作手冊
操作手冊
啟 翔 股 份 有 限 公 司
CHEE SIANG INDUSTRIAL CO., LTD.
CHEE SIANG INDUSTRIAL CO., LTD.CHEE SIANG INDUSTRIAL CO., LTD.
CHEE SIANG INDUSTRIAL CO., LTD.
GOLDEN WHEEL

INTRODUCTION
Thank you for purchasing High Speed , Flat-Bed, 2-Needle, Double-Chain stitch machine for
industrial use which is capable of forming up to 6000 stitches per minutes, and also producing
condensation stitches at the end of a stitch line to prevent it from raveling.
Furthermore, this model employs a fully automatic lubrication system which consists of a plunger
pump.
Before operating this machine, please read through this instruction manual carefully in order to
fully utilize each function of your machine to the best of your advantage.
CAUTIONS IN OPERATION
1. Don’t put your hand under the needle when you turn the main switch “on” or operate the
machine.
2. Don’t put your fingers into the thread take-up cover.
3. Don’t forget to turn the main switch “off” before you tilt the machine head back or remove the
V-belt.
4. Never bring you fingers or hair close to, or place anything on the handwheel, V-belt, or motor
during operation. It may lead to serious personal injuries.
5. If your machine is provided with a belt cover, finger guard and eye guard, never operate your
machine with any of them removed.
說明
說明說明
說明
感謝您購買雙針、高速、雙鏈目工業用平縫車。它每分鐘能縫 6000 針，而且能在每ㄧ道縫線
結束時縮短針距以防止鬆開。
並且，該機啟用了一套由活塞泵組成的全自動潤滑系統。
在你使用這台機器之前，請認真閱讀產品說明書以便讓你更有效地使用機器的各項功能。
操作注意事項:
1.當你將電源開關打開或使用機器時，請不要將手放在針的下面。
2.不要將手伸入天秤蓋內。
3.在你傾斜機頭或卸掉皮帶前，不要忘記關掉電源開關。
4.在操作過程中，不要將手指或頭髮靠近或將任何東西放在手輪、皮帶或馬達上。
5.如果你的機器配有皮帶罩、護手環、護目鏡，在操作機器時一定要裝上。
GOLDEN WHEEL

SPECIFICATIONS 規格
規格規格
規格
Model 型號
CS-5900 CS-5920
Sewing type
機型 Double chain stitch with
2-needle (in parallel)
雙線鏈目縫(雙針平行)
Double chain stitch with
2-needle (in tandem)
雙線鏈目縫(雙針縱列)
Sewing speed
縫速 Max. 6000 S.P.M. 每分鐘最高轉速 6000 針
Needle 針TVx7, #9 ~#21
Stitch length 針距 1.4mm(1/16”) to 4mm(5/32”)
Condense stitches
緊縮縫目 Lever operation 壓桿操作
Stroke of needle bar
針棒行程 31mm(1-7/32”)
Needle gauge
針位 1/8”, 5/32” , 3/16” , 7/32”
1/4” , 5/16” , 3/8” , 1/2”
Parallel 0 x Tandem 3/16”
平行 0 x 縱列 3/16
Needle thread take-up
天秤 Needle bar thread take-up system 針棒天秤系統
Looper
鈎針 Independently adjustable looper common to the gauge from 1/8” to 1/2” 可獨立調整，鈎針規格 1/8”~1/2”相同
Needle guard
針擋 Rocking type (rear) and stationary type (front) 搖動式(後)和固定式(前)
Presser foot knee lifter
膝動壓腳 Amount of lift : 8mm(5/16”) to 10mm(13/32”) 提升高度: 8mm(5/16:) ~ 10mm(13/32”)
Lubrication system
給油系統 Plunger pump 活塞泵
Oil 油New Defrix Oil No.1
GOLDEN WHEEL

CONTENTS 索引
索引索引
索引
ㄧ. HOW TO SET UP THE MACHINE 如何安裝機器
1. Installing the oil reservoir 安裝油槽 ---------------------------------------- 1
2. Motor pulley and the belt 馬達皮帶輪和皮帶 -------------------------------- 1
二. HOW TO OPERATE MACHINE 如何操作機器
1. Important notice for operation 操作重點事項 -------------------------------- 3
2. Lubrication 給油 ------------------------------------------------------- 3
Adjusting the lubricating amount in the end of main shaft 在主軸端調整油量
2-1. Installing the belt cover 安裝皮帶蓋 -------------------------------------- 4
3. Passing the needle thread 穿針線 ------------------------------------------ 5
4. Passing the looper thread 穿鈎針線 ---------------------------------------- 6
5. Adjusting the thread tension 調整線的張力 ---------------------------------- 7
Needle thread 針線張力
Looper thread 鈎針線張力
6. Adjusting the presser foot 調整壓腳 ---------------------------------------- 7
Pressing force of the foot 壓腳的壓力
Presser foot hand lifter 壓腳的手動提桿
7. Adjusting the stitch length 調整針距 --------------------------------------- 8
8. Setting the needle 裝針 -------------------------------------------------- 8
9. Silicon oil lubricant unit (Optional) 矽膠油潤滑裝置 -------------------------- 8
三. HOW TO ADJUST THE MACHINE 如何調整機器
1. Adjust the presser foot and the feed dog 調整壓腳和送料齒 --------------------- 9
Height and angle of the presser bar 壓腳棒高度和角度
Feed dog 送料齒
Timing of the motions between the feed dog and needles 送料齒和針移動的配合
Counter force of the feed lever 送料桿的反彈力
2. Adjusting the needle bar and needle 針棒和針調整 ---------------------------- 10
Height of the needle bar 針棒的高度
3. Adjusting the looper with the needle 鈎針的高度 ------------------------------
11
Looper avoiding motion 鈎針驅動裝置
Timing of the looper 鈎針時序的調節
Motion of the looper to hook up the thread 鈎針鈎線的運動
Clearance between the needle and the looper 針和鈎針的間隔
4. Matching the motion of the needle guards with the looper 針擋與彎針的配合運動 13
The timing of the needle guard 針擋時序的調節
Position of the rocking needle guard 擺動針擋的位置
5. Positioning the looper thread take-up cam 收線凸輪的位置 ----------------------
14
6. Position of the thread take-up lever 天秤位置 ---------------------------------
14
7. Position of the thread eyelet frame 線孔架的位置 ----------------------------- 15
8. Alteration of the needle gauge 針位標準的更換 ------------------------------ 15
四. MAINTENANCE OF THE MACHINE 機器的保養 --------------------------- 16
五. TROUBLES AND THEIR CORRECTIVE MEASURES 問題及相關處理方法 ------ 17
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一
一一
一. HOW TO SET UPTHE MACHINE 如何安裝機器
如何安裝機器如何安裝機器
如何安裝機器
1. Installing the oil reservoir 安裝油
安裝油安裝油
安裝油槽
槽槽
槽
Support the oil reservoir by inserting its four
protruded corners into the grooves of the table, as
shown in the drawing.
1. Nail the two rubber cushions
, which support the
machine head, on the operator’s side
2. Fix the other two rubber cushions on the hinge
side.
3. Place the oil reservoir on top.
4. Finally, insert the circular cushions on the top
of the oil reservoir.
將油槽四個伸出的角放在桌面的凹槽上，如圖所示
1.操作者側用釘子釘住兩個橡膠墊。
2.另外兩個橡膠墊固定在另一側。
3.將油槽放在上面。
4.最後將兩個圓型橡膠墊放置在油槽上。
2. Motor pulley and the belt 馬達皮帶輪和皮帶
馬達皮帶輪和皮帶馬達皮帶輪和皮帶
馬達皮帶輪和皮帶
Both of the models, CS-5900 and CS-5920, have
the maximum sewing speed of 6000 s.p.m.
If you operate the machine constantly at the
maximum speed, you must drive it with a 3-phase
AC clutch-motor of 550w (3/4HP). But you may
use a 3-phase AC clutch-motor of 400w (1/2HP)
for the sewing speed of 5500 s.p.m. or less.
Apply an M-type V-belt for the connection of
motor.
CS-5900 和 5920 最高縫速都是每分鐘 6000 針，如果持續在此速度下操作機器，必須安裝三
相 550W(3/4HP)離合器馬達，但是縫速在 5500 針及以下時，可以安裝三相 400W(1/2HP) 離合
器馬達。
用一個 M 型的 V 型皮帶連接馬達。
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*The relation between the diameter of motor pulley and sewing speed is shown in the following
table.
(The meaning of “Effective diameter of the motor pulley” is a diameter as measured from the
center of a V-belt when it is put around the pulley.) The optimum length of the V-belt is about 43
inches.
*馬達皮帶輪的外徑和縫速的關係如下表所示:
最佳皮帶長度約是 43 英吋
Frequency
頻率 Maximum sewing speed 最高縫速 Effective diameter of motor pulley 皮帶輪的有效直徑
50Hz
6000 s.p.m.
5500 s.p.m.
5000 s.p.m.
4500 s.p.m.
140φ
130φ
120φ
110φ
60Hz
6000 s.p.m.
5500 s.p.m.
5000 s.p.m.
4500 s.p.m.
120φ
110φ
100φ
90φ
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二
二二
二. HOW TO OPERATE THE MACHINE 如何操作機器
如何操作機器如何操作機器
如何操作機器
1. Important notice for operation
1. Do not start to operate the machine until the oil reservoir is filled up with sufficient lubricating
oil.
2. The rotational direction of the machine must be counterclockwise as seen from the pulley side.
Do not rotate it at the reverse direction by any means.
3. Although the maximum sewing speed is 6000 s.p.m., operate your machine at a speed of about
4500 s.p.m. for the first month. Thereafter, you may increase the sewing speed depending on
the types of sewing works, sewing materials or thread and the experience of the operators.
1.操作重點事項
1.在油槽裡注入足夠油之前不要操作機器。
2.機器轉動方向必須是從皮帶方向看逆時針旋轉。
3.盡管機器的最高縫速是 6000 針，初期使用一個月內請先以 4500 針的縫速操作機器，之
後可視工作型態、工件材質、操作熟練度等條件而提高縫速。
2. Lubrication 給油
給油給油
給油
Before starting the machine
1. Fill up the oil reservoir with New Defrix Oil
No. 1 up to the level marked “HIGH”.
2. Always check the oil level whether it goes
down below “LOW” mark.
3. As far as the machine is normally lubricated,
you can see the oil splashing on the oil sight
window.
4. When the oil has become dirty, replace it with
new oil. Unscrew the oil plug umder the oil
reservoir when draining.
5. When the machine it to be operated for the first
or after a long period of disuse, give it with an
idle run for about 10 minutes at a sewing speed
between 3500 s.p.m. to 4000 s.p.m. with the
presser foot kept at the lifted position.
操作之前
1.用 New Deftix 1 號油加到油箱標記”HIGH”
處。
2.隨時檢查油是不是在”LOW”的標記以下。
3.當機器正常操作時，可以看到機油飛濺。
4.當油髒了，應更換機油，當要洩油的時候，
請卸下油塞的螺絲。
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4
5.當第一次使用機器或很長時間沒使用時應讓壓腳抬到最高位置，縫速在 3500 針到 4000
針之間使機器空機運轉 10 分鐘。
Adjusting the lubricating oil amount in the end
of main shaft
When adjusting the oil amount in the needle bar
crank mechanism, remove the face plate, and turn
the oil adjusting pin located at the main shaft end.
1. When the indicating spot on the adjusting pin is
brought closer to the crank pin. The oil amount
is minimized.
2. When the indicating spot is brought to the far
side of the crank pin. The oil amount is
maximized.
在
在在
在主軸端
主軸端主軸端
主軸端調節油量
調節油量調節油量
調節油量
要在針棒曲桿機裡調節油量時，拆下面板蓋，然後旋轉位於上軸末端的機油調節銷。
1.調節銷上的指示點靠近曲桿銷時，油量最小。
2.調節銷上的指示點遠離曲桿銷時，油量最大。
(注意)你必須仔細調節，因為在調節後，油的總量不會立刻改變。
(Note) You must adjust it carefully, owing that the oil amount does not change immediately after the
adjustment.
2-1 Installing the belt cover 安裝皮帶蓋
安裝皮帶蓋安裝皮帶蓋
安裝皮帶蓋
1. Screw belt cover support ○
1into the thread
hole in the arm.
2. Attach belt cover ○
2to the machine head,
using the included screws.
3. Slightly tilt the machine head backward, put
belt cover face ○3 beneath the outer ring of the
pulley, then fix belt cover face ○3 with four
screws.
4. Fix belt cover face ○
3to support ○ 1.
5. Loosen the screw of the belt cover. Properly
position belt cover ○2 , then tighten the screws.
6. Fix thread winder cover ○4 with three screws.
1.將皮帶蓋支柱○
1固定在機頭上。
2.用螺絲將皮帶蓋○
2連接在機頭上。
3.輕輕地將機頭搬起，將皮帶蓋面板○3放入皮帶輪環的下面，然後用四個螺絲固定皮帶蓋面
板○3。
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5
4.將皮帶蓋面板○3固定在支柱○
1上。
5.旋鬆皮帶蓋螺絲，對正皮帶蓋○
2的位置，然後用擰緊螺絲。
6.用三個螺絲固定好繞線器蓋○4。
3. Passing the needle thread 穿線
穿線穿線
穿線
Pass the needle thread in accordance with the order shown in the illustration after the needle bar
has been brought up to it’s top position.
1. At the needle, pass the needle thread from the operator’s side toward the far side.
2. Pull the thread out of the needle eye by about 10 cm(4”).
當針棒提高到最高位置時，按照圖示穿線
1.穿過針眼時,從靠操作者端向另一端穿出。
2.從針眼處將線拉出大約 10cm (4”)。
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6
4. Passing the looper thread 穿鈎針線
穿鈎針線穿鈎針線
穿鈎針線
Pass the thread as shown in the following illustration.
1. Pass the thread through the looper thread guide plate as shown in the illustration. When a
tightly twisted thread is used or when a stitch is long, wind it twice.
2. When the plate spring is pulled toward the operator side, thread guide○
Awill rise.
按如圖所示穿線
1.如圖所示將線穿過底線的線掛，當使用密撚的線或較長的針距時，可多繞一圈。
2.當板彈簧推向操作者側的時候，線掛○
A將上升。
3. When passing a thread through the looper, use a pair of tweezers stored in the accessory box and
pull the thread out of the looper by about 5cm (2”).
當穿底線的時候，從附件箱裡取出ㄧ支鑷子將線從鈎針孔處拉出大約 5 公分長。
GOLDEN WHEEL