Golden wheel CS-S868 User manual
INSTRUCTION MANUAL
Read safety Instructions carefully and understand them before using.
Retain this Instruction Manual for future reference.
Read safety Instructions carefully and understand them before using.
Retain this Instruction Manual for future reference.
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CS-S868
CS-S868
No:S868A00
2
/ CONERNTS
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IMPORTANT WARNING
ILLUSTRATE
THE PURPOSE OF THE MACHINE
ATTENTION WHEN REMOVE THE BOX
INSTALL THE MACHINE
ELECTRIC POWER CONNECT
PREPARATION BEFOORE THE MACHINE IS RUNNING
OPEARTION
MAINTENANCE AND REMENDING
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CS-S868' / INSTRUCTION MANUAL
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1/ Fig 1 1/ Fig 1
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CS-S868' / INSTRUCTION MANUAL
2/ Fig 2
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1. / IMPORTANT WARNING
1-1. / Safety instructions
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(,,)
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CS-S868 / INSTRUCTION MANUAL
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, QS1 .
, SA1 ,,,
,, HL1 .( Fig.1
Fig.2)
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Equipped with Safety-Guard Device to avoid the accidents.
Be careful the movable parts & sharp knife edge while operating and maintenance.
Please observe the manual when install or use the machine.
Do not remove and destroy the Safety-Guard Device.
Maintenance must be done carefully by professional technician.
Do not clean and lubricate the machine when it is running.
Please observe and do under the manual when check and change the electric equipment
components.
Setting&maintenance must be done when the switch QS1 is turned off.
When set and maintain the machine, please turn off the power by pressing down the switch SA1.
Turn on the machine, at this moment, the red light HL1 will
be lighted. Equipt the knife trend&exhaustrors for emery dust&working scraps, must be done by
professional technician.( Fig.1 & Fig.2 )
Please use proper tools.
Please use the safety-guard wrenches as safety-guard rules required.
Please operate the machine correctly and do strictly as the safety regulation to avoid unexpected
accident.
Check whether the safety equipments(protector, safety linkage,emergency switch) work normally
or not! And the safety equipments can't be removed or destroyed.
The machine operator must be trained enough!
The maintenance also must be done by trained person.
The work place must keep clean,and do not place anything on the table.
Please do as the instrucions when cleaning and maintenance, if any doubt or help, please
contact the Service After Sale Department of Chee Siang Co,.Ltd
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CS-S868' / INSTRUCTION MANUAL
1-2. / Suggestion
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CS-S868 ,.
CS-S868 .
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Please read the instructions manual carefully, even if you are the expert! So that you
could learn more about the functions of the CS-S868,and keep it in the best working
situation.
Please confirm whether the operator is trained or not
Arrange the person make the daily or emergent maintenance of the machine by
schedule.
Please use the spare parts only provided by Chee Siang Co,.Ltd.
The bad quality or unfittable spare parts will cause the machine in a bad situation.
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CS-S868' / INSTRUCTION MANUAL
2. / ILLUSTRATE
CS-S868
CS-S868 ,,
,,,.
/Specification &Measurement
Please read carefully about the manual of CS-S868 before using.
CS-S868 equipped with the below kinds of main components:one none-joint bandy splitting knife
which is running on the two supporting wheel, one consecutive knife grinding component, and one
working scraps box component, and one exhaustrors for scraps component, one exhaustrors for
emery dust component and one wheel feed component.
Working width
Working height
Knife size
Top wheel feed leather splitting thickness
Fixed wheel leather splitting thickness
Minimun thickness increasement
Max. power
Compressed air pressure
Weight
520 mm
1010 mm
0.8 X50 X3700 mm
0.6-8 mm
0.2-8 mm
0.1 mm
3.9kW
6-8 bar
740 kg
3/ Fig 3
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CS-S868' / INSTRUCTION MANUAL
3. /THEPURPOSEOF THEMACHINE
CS-S868
(, ).
<=90 A,,
.
510mm 8mm,
0.2mm.
(
).
.(
90A ),
.
CS-S868 is designed for the height of leather or
similar materials(such as leatheroid, regenerate
materials) average or decrease. The max. rigidity of
the materials must less or up to 90 Zhaoshi rigidity A,
and the machine is mainly used by shoe factory. And
with the machine, the max width is 510mm, the max.
thickness is 8mm, the leather splitting Min thickness
available is 0.2mm. It could split the strap or square
pieces(such as the leather of purse and bag) with the
templet or equipped with special tools.
Only when you do as the instructions manual, ensure
that you could use the machine properly!
Do not use improper materials, if not, will cause the
machine damage or go against the safety rules.
4. /ATTENTION WHEN REMOVE THEBOX
(
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700 kg.
.( Fig.4 )
4/ Fig 4
Do not throw the machine cover away(it could
protect the machine when the machine is not
working).
Remove the fixed bolt.
Separate the machine and the pallet by forklift or
rope from the front of the machine.
Do not place the machine outdoor.
Be careful &lay gently
The approximate weight of the machine is 700kg.
Only when install the machine, you could remove
the package and protect paper. ( Fig.4 )
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CS-S868 / INSTRUCTION MANUAL
5. / INSTALL THE MACHINE
PEM PPD ( Fig.1 ).
C1 ( Fig.1 ).
C2,C3,C4,C5 ( Fig.1 ).
SQ-1,SQ-2,SQ-3 ( Fig.2 ).
PCV ( Fig.1 ).
PLM1 ( Fig.1 ).
PLM2 ( Fig.1 ).
PLM3 ( Fig.1 ).
PPC ( Fig.1 ).
, PE .
SPS ( Fig.1 ), SPA ( Fig.1 ) .
CS ( Fig.1 ) .
Just do as safety regulations
Do not remove or change any safety guard equipment
Finger guard device PPD (Fig.1) on the Feed Table PEM.
Top cover C1(Fig.1).
Box cover C2,C3,C3,C5 (Fig.1)
Safety guard switch SQ-1,SQ-2,SQ-3 (Fig.2)
Belt cover PCV(Fig.1)
Lower band knife left guard cover PLM1 (Fig.1)
Lower band knife middle guard cover PLM2 (Fig.1)
Lower band knife right guard cover PLM3 (Fig.1)
Rear cover PPC (Fig.1)
Confirm the floor is flat,and earthing through the grounding end PE correctly.
Confirm the working scraps filter SPS (Fig.1) and exhaustrors for emery dust
filter SPA (Fig.1) has been installed.
Confirm the working scraps collection box CS (Fig.1)
has been installed.
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6-1. / Attention
6-2. / Check in advance
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5%
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6. / ELECTRIC POWER CONNECT
Before connect the power, please execute the below operations.
Confirm the voltage is consistent with the parameter on the nameplate of the machine.
The error range is should be 5%.
If it is more or less than the range, the machine won't work normly.
Confirm no hydrosphere on the cabinet.
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Remove the protect paper.
Confirm the machine is good during the precess of
the transportaion.
Release the balance pallet DS( Fig.1),and check
whether the nylon strin FL (Fig.1) is wound in the
idle.
Confirm the waste box is install correctly.
Remove the middle lover C3 (Fig.1),Fix the lower
balance blockd and check whether the nylon strin
FL (Fig.1) is wound in the idle.(Fig.5)
CS-S868 / INSTRUCTION MANUAL
6-3. / Connect the main power supply
( 4 X 2.5 )
.,, 15kVA ,
25A 200-254 Vac,20A 80-440 Vac.
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m㎡
Through the wire( 4*2.5M ) of the machine and plug,
for safety, please connect a current breaker, the
capability is 15kva, min electricity is 25A200-
254Vac,20A80-440Vac.
Since make bold to damage or change the wire or
any other electric equipment components, you have
to take charge by yourself, Chee Siang Co,.Ltd won't
supply any guarantee or legal obligation.
7. / PREPARATION BEFOORE THE MACHINE IS RUNNING
7-1. / Advance operation and cleaning
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DS ( Fig.1), FL ( Fig.1)
C3 ( Fig.1), D,
( Fig.5 ).
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5/ Fig 5
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Release the back oriented wedged block
CUS(Fig.1) of the upper knife blade by remove the
fixed ball stud P4.
Fixed the balance pallet DS(Fig.1) and check the
nylon strin FL(Fig.1)is wound in the idle
Release the lower balance pallet D(Fig.5) by
loosen the handle P6.
Clean the split knife and oil of the driving wheel
carefully. Set the feed table component PEM,and
fixed it correctly .
CS-S868' / INSTRUCTION MANUAL
7-2. / Cleaning
,
CUS
P4
( Fig.1).
DS ( Fig.1), FL ( Fig.1)
.
P6, D ( Fig.5 ) .
.
PEM,.
8. / OPEARTION
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QS1 ( Fig.2 ) .
,, QS1 ( Fig.2 ).
PN1.
SB3 ( par.6-2 ) () .
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Instant-stop switch has mechanical lock, release it by turning the switch in clockwise
direction.
Make sure that the mechnical and electrical parts of the machine has not been any
damaged during the process of the transmitation.
Make sure that the main power switch QS1(Fig.2) is in position “OFF”.
After finished the connection requirments of the electricity, then plug in, and turn on the
main switch QS1(Fig.2)
Electric cabinet panel
Digital thickness readout screen PN1 should be normal.
Press the button SB3(par.6-2) and check the direction of the knife( clockwise is right)
If false, please exchange the connection of the plug.
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CS-S868 / INSTRUCTION MANUAL
8-2.CS-S868 / Electrical cabinet warning and informations display
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PH1 ,.
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Instant-stop or the machine cover opened
There are scraps on the feed roll
Knife trend driving motor overloading
Knife grinding motor overloading
Exhaustrors for emery dust motor overloading
Working dust motor overloading
Transducer stop working
The knife is used up
Once the error disappear,the digital will no longer display.
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7.
8.
8-1. / Function of the button
CS-S868 ()
Pn1 .
SA1 ,
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HL1 .
SB2 .
SB3 .
RP1 .
SB4 .
RP2 .
SB1 .
PH1 .( Fig.6 ) 6/ Fig 6
CS-S868 Electric cabinet panel(feed stepless speed
changes & automatic backtacking)
PN1 Digital thickness readout screen
SA1 when maintain, turn off the switch
HL1 Indicate light
SB2 Stop the machine
SB3 Open the machine,low speed feed
RP1 Feed speed adjusting knob
SB4 Open the machine, high speed feed
RP2 Backtacking time delay adjusting knob
SB1 Instant-stop switch
PH1 Fault code display screen ( Fig.6 )
When in emergency, open the machine cover, if the electromotor's temperature rise up too high or
scraps on the feed wheel, the machine will stop. If it is shown on the screen that the blade is nearly
running out, the machine won't stop.
Normally, a point will be displayed on the right below corner on the screen PH1, but if error
happened, it will show below error code:
These warnings will cause the
machine stop
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CS-S868' / INSTRUCTION MANUAL
, SA1 ,
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8-3-3.CS-S868 ,
( par.6-2 ) , RP1 ( par.6-2 ) ,
5~25 m/min .
( par.6-2 ).,.SB1
( ).
8-3. / Start the machine
8-3-1.
SB1 ( Fig.1 Fig.2 ) .
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8-3-2.CS-S868 +
( par.6-2 ) , RP1 ( par.6-2 ) ,
5~25 m/min .
( par.6-2 ).,.
8-3-1. Instant-stop button
The button SB1(Fig.1&Fig.2) has mechnical lock mechanism.
Set it free by turning it in the clockwise direction.
After done these, you could start the machine and use all of the functions.
8-3-2. CS-S868 Electric cabnit panell +Feed stepless speed changes &
Automatic backtacking
Press button (Par.6-2) start the machine, turn the adjusting knob Rp1
(Par.6-2) to adjust feed speed, the machine's feed speed will be at
5-25 m/min.
Press button (Par.6-2),stop the machine, before stopping, take back the
knife grinding stone.
8-3-3. CS-S868 Electric cabinet panell touch screen, Feed stepless speed
changes &Automatic backtacking function.
Press button (Par.6-2) start the machine, turn the adjusting knob
RP1(Par.6-2) to adjust feed speed, the machine's feed speed will be at 5-25
m/min.
Press button (Par.6-2),stop the machine, before stopping, take back the
knife grinding stone.
SB1 instant-stop button is in the bottom of the middle of the machine(only for
touch screen)
When maintain and set the machine, pleae make sure all the jobs(such as knife
trend&working scraps&exhaustrors for emery dust) must be done by
proffesional person.
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CS-S868' / INSTRUCTION MANUAL
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8-4. / Knife grinding
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The designed knife grinding is made by corundum or
diamond.
The type of the grinding stone must be shown in your
puechase order, of course, you also could buy and
exchange the optional spare parts.
8-4-1.
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8-4-1. Grinding by corundum stone.
Please do as below:
Clean the stone.
Grinding the knife.
Adjust the slant symmetry of the blade.
8-4-2.
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C3 ( Fig.1) C6.
C ( Fig.7)
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D (Fig.7) ,
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C6.
7/ Fig 7
8-4-2. Stone cleanning.
When the surface of the stone grow grey and smooth
and low eficient, you must do as below:
Open the black door C6 of the middle cover
C3(Fig.1).
By adjusting the red adjusting knob C (Fig.7)to
make the brush approach slowly.
Push the brush to the left on the upper&lower
grinding stone several times by the cover D (Fig.7).
Close the door C6.
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CS-S868' / INSTRUCTION MANUAL
C3 ( Fig.1 ) C6.
B( Fig.7) 2-3.
A ( Fig.7) .
B( Fig.7) .
A ( Fig.7) .
8-4-3.
: .
8-4-4.
OT ( Fig.1 ) ,,
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: ,.
8 4 3 Grinding the knife.
Please do as the below order strictly.
Open the black door C6 of the middle cover C3 (Fig.1).
Turn the adjusting knob B(Fig.7) in clockwise direction 2-3 circle to take
back the upper grinding stone.
Turn the adjusting knob A (Fig.7) in anti-clockwise direction to make the
lower grinding stone approach the blade until they meet each other.
Turn the adjusting knob B(Fig.7) in anti-clockwise direction to make the
upper grinding stone approach the blade until they meet each other.
Turn the adjusting knob A (Fig.7) in anti-clockwise direction and make the
pressure of the grinding stone to the blade stronger.
--.
Note: Please repeat the above items after you clean the grinding stone.
8-4-4. The slope symmetry.
Please check whether the slope is symmetry or not through the phototube
OT(Fig.1). If the degree is low, please grind the knife with the narrow slope.
Note: The gringing must be proceeded in serial accord to the working
type to adjust the intensity.
CS-S868' / INSTRUCTION MANUAL
8-4-6.
,, (
). C3 , SA1 ,
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8-4-7.
OT ( Fig.1 ) ,,
.
8-4-5.
A
,. A
,5~8 cm
,
,.
: B .
: ,.
8-4-5. Grinding the knife with diamond stone.
Increase or decrease the grinding pressure by turning the outer inching switch A
carefully. Since the life of knife and the stone is up to the adjusting precision. Turn
the adjusting knob A anticlockwise until the stone and the blade meet each other,
and it will generate 5-8cm long weak spark. But please keep the spark away from the
stone, for the abrasion of the stone will be expedited.
The two positions have been setting , so please do not change the position.
Note:Adjust the knob Bonly when the slant of the blade is not
symmetry or the stone changing.
8-4-6. The stone cleaning.
When the surface of the stone is smooth, clean it by a stick, but don't use any ways
to clean(such as: corundum or revolving tools). Remove the middle cover panell
C3, turn on the switch SA1, then you could clean, when do all of these, you must be
careful.
847The slope symmetry
Please check whether the slope is symmetry or not through the phototube
OT(Fig.1). If the degree is low, please grind the knife with the narrow slope.
--.
Note: The gringing must be proceeded in serial accord to the
working type to adjust the intensity.
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CS-S868 / INSTRUCTION MANUAL
8-5. / Setting up
8-5-1.
CS-S868 0.2~8 mm,
PN1 ( par.6-2 )
E .( Fig.8 )
,
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8-5-2.
0.1mm ,
.,
M ,,
.
8-5-3.
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8/ Fig 8
8-5-1. Setting up the thickness of leather spliting.
CS-S868, the range of the thickness of leather
spliting is 0.2-8 mm, and the thickness will be shown
on the digital screen PN1(par.6-2).
The displayed thickness is a approximate number.
The handle E on the supporting arm could be set and
adjusted.( Fig.8 )
8-5-2. The position of the lower wheel feed setting
In general, the minimum clearance between the
knife and the lower wheel feed us 0.1mm, and it will
be setup by tighten or loosen the screw on the
supporting arm, so please don't change it. According
to the thickness of the leather splitting, the wheel
feed could be lowered by turning the handwheel M
near feed table, and in any instance, the clearance
between the knife and wheel feed should be less
than the thickness of the scrap.
8-5-3.Lower feed wheel position adjustment
The adjustment could do as the thickness is too less
than the thickness of finished product or the material
is too soft so as to feed easily.
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CS-S868' / INSTRUCTION MANUAL
8-5-4.
F,,.
1=
2=
3=
4=
,,
.P
.
( Fig.8 )
8-6. / Equipment
8-6-1.
0.8mm.
8-6-2.
.
8-5-3. The position of the lower wheel feed adjusting
Adjust the pressure by handwheel F on the supporting arm, increase by
turning in clockwise direction, decrease by turning in anticlockwise.
1=light pressure
2=medium light pressure
3=medium light pressure
4=heavy pressure
The light pressure is suitable for thin and soft materials, the heavy pressure
is suitable for thick and rigid materials, in any instance, you had better use
the least pressure on the materials available.
If the feed error, you could press the footplate P to increase the clearance
between the knife and feed wheel, so that the materials could be easily
place or take out.
( Fig.8 )
8-6-1. Upper feed wheel
When the material is rigid and smooth, and is large than 0.8mm, or use the
templet with upper feed wheel.
8-6-2. Front feed guide knob.
Please use it when you want high precise thickness of the leather splitting or
near the tolerance of thickness of leather splitting.
CS-S868' / INSTRUCTION MANUAL
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8-6-3. /
SB1 ( Fig.1 2 ),
4mm , C1, PEM
V, ,
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.V
PEM C1,,,
.( Fig.9)
9/ Fig 9
8-6-3. Exchange the upper feed wheel/fixed Guide Roll
Press the instance-stop button SB1(Fig.1&2), set the
thickness of leather splitting up to 4mm so as to be
exchanged easily. Open the cover C1,remove the
feed table PEM, and loosen the two screws V, and
remove the previous Upper Feed Wheel &Fixed
Guide Roll,and install that you need. If you attaached
the feed wheel, please make sure that the left gear
occlude correctly. Tighting the screw Vand restalled
the feed table PEM and top cover C1, release the
instance-stop button, and reset the thickness of the
leather splitting, then you can work.( Fig.9)
8-6-4.
8-6-5.
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8-6-4. Screw thread surface lower feed wheel
Equipped the feed wheel on the machine as
standard.
8-6-5. Rubber lower feed wheel
Please use it in below situation: high precise leather
splitting, splitting with the templet, equalize or skive
thin of leather materials, such as, belts, purse, bag
and so on.
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CS-S868' / INSTRUCTION MANUAL
8-7. / Cleaning
:
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CS ( Fig.1 ).
FC ( Fig.1 ).
SPS ( Fig.1 ) ( ).
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SPA ( Fig.1 ).
CLP ( Fig.1 ).
FSS ( Fig.1 ),.
,.
9. /MAINTENANCEAND REMENDING
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Please follow the below instructions if want to the machine in a good mood for
a long time.
Everyday
Clean the machine.
Clear out the scrap plate CS (Fig.1).
Clear out the inner waste filter FC (Fig.1)
Clear out the scrap filter bag SPS (Fig.1) ( if necessary )
Every week
Clean the shaver of the knife wheel.
Clean the right upper felt Asm.
Clean the knife grinding component.
Clean the scrap filter bag SPA (Fig.1)
Clean the scrap (Fig.1)
Lubricate the left upper felt Asm FSS (Fig.1), please use the specialized
Golden Wheel lubrication oil.
Don't use air compresser, otherwise the quality will lose efficacy.
.
he maintenance must be done by professional person.
Please follow the safety instructions when checking and exchanging
electric component.
Please cut down the power before any remending.
You could only use the spare parts of Chee Siang so as to make sure that
the machine in a good mood
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