Graco 226-237 Series User manual

Parts

WARNING
FOR PROFESSIONAL USE ONLY. OBSERVE ALL WARNINGS.
Read and understand all instruction manuals before operating equipment.
EQUIPMENT MISUSE HAZARD ’
General Safety
Any misuse of the equipment or accessories, such as over-
pressurizing, modifying parts, using incompatible chemicals
and fluids, or using worn or damaged parts, can cause them to
rupture and result in serious bodily injury, such as splashing
fluid in the eyes or on the skin, fire, explosion or property
damage.
NEVER alter or modify any part of this equipment; doing so
could cause it to malfunction.
CHECK all equipment regularly and repair or replace worn or
damaged parts immediately.
ALWAYS read and follow the fluid and solvent manufacturer’s
recommendations regarding the use of protective clothing and
equipment.
System Pressure
This pump can develop 58 psi 16 bar) MAXIMUM WORKING
PRESSURE at 169 psi (12 bar) MAXIMUM INCOMING AIR
PRESSURE. Be sure that all equipment and accessories are
rated to withstand the maximum working pressure of this
pump. DO NOT exceed the maximum working pressure of any
component or accessory used in the system.
Fluid Compatibility
BE SURE that all fluids and solvents used are chemically com-
patible with the wetted parts shown in the Technical Data on
the back cover. Always read the fluid and solvent manufac-
turer’s literature before using them in this system.
Pressure Relief Procedure
To reduce the risk of serious bodily injury, including splashing
in the eyes or on the skin, or injury from moving parts, always
follow this procedure whenever you shut off the pump, when
checking or servicing any part of the system, and whenever
you stop dispensing.
1. Shut off the air to the pump.
2. Close the bleed-type master air valve (required in your
system 1.
3. Let the fluid in the system drain from the fluid hose.
If you suspect that the hose is completely clogged, or that
pressure has not been fully relieved after following the steps
above, VERY SLOWLY loosen the hose end coupling and
relieve pressure gradually, then loosen completely. Now clear
the hose.
MOVING PARTS HAZARD
Moving parts can pinch or amputate your fingers or other
body parts. KEEP CLEAR of moving parts when starting or
operating the pump. Follow the Pressure Relief Procedure
above to prevent the pump from starting accidentally.
Static electricity is created by the high velocity flow of fluid
through the pump and hose. When static electricity is
discharged, sparking occurs. Sparks can ignite fumes from
solvents, the ink, dust particles, and other flammable
substances, resulting in fire or explosion and serious bodily in-
iw
In a low pressure system, static sparking is generally not a pro-
blem. However, some simple precautions should be taken to
reduce the risk. Check your local code for detailed grounding
instructions for your area and type of equipment, and ground
all
1.
2.
3.
4.
5.
of this equipment:
Pump: use a ground wire and clamp as shown in Fig 1.
Air compressor: according to manufacturer’s recommen-
dations.
Printing press and ink fountain: according to local code.
All solvent pails used when flushing, according to local
code. Use only metal pails, which are conductive. Do not
place the pail on a non-conductive surface, such as paper
or cardboard, which interrupts the grounding continuity.
To maintain grounding continuity when flushing or reliev-
ing pressure, always hold the metal nozzle firmly to the side
of a grounded metal pail.
To ground the pump, loosen the grounding lug locknut (WI
and washer (XI. Insert one end of a 12 ga (1.5 mm21 minimum
ground wire (Y) into the slot in lug (Z) and tighten locknut
securely. See Fig 1. Connect the other end of the ground wire
to a true earth ground. See ACCESSORIES on page 9 to order
a ground wire and clamp.
Flushing Safety
To reduce the risk of injury from splashing or static sparking,
always hold the metal nozzle firmly to the side of a grounded
metal pail, and use the lowest possible fluid pressure when
flushing.
IMPORTANT
United States Government safety standards have been
adopted under the Occupational Safety and Health Act. These
standards-particularly the General Standards, Part 1910, and
the Construction Standards, Part 1926-should be consulted.
2 306-805

KEY
A Air Line Filter
B Air Line Oiler
CBleed-Type Master Air Valve
D Pump Outlet Port
FInk Fountain Air Hose
G Solvent Port
10 Air Control Valve
16 Intake Strainer
19 Air Line Coupler
99 Extension Tube
99 Bypass Tube
60 Cover
61 Mounting Collar
96 Cover Plug
97 Hose Guard
70 Nozzle
72 Supply Hose
74 Return Hose
72
This pump is designed for use in a circulating supply
system from a 5 gallon ink pail to a printing press ink
fountain. See the next column for adapting the pump to
a 3 gallon pail.
NOTE: Letters and numbers in the text refer to the
Typical Installation, Figs l-4, and the Parts
Drawing.
Fasten the pump mounting collar (61) to the pail cover
(60) with the screws (631, washers (64) and nuts (62).
Mount the cover on the pail. Lower the pump into the
pail.
System Accessories
Refer to the Typical Installation drawing and to AC-
CESSORIES on page 9. The Typical Installation is only
an example; your Grace representative can provide
assistance in helping you set up a system which meets
your needs.
NOTE: To ensure maximum pump performance, be
sure that all accessories used are properly siz-
ed to meet your system requirements.
In the air line, install an air filter (A) to remove harmful
dirt and moisture from the compressed air supply.
Downstream from the filter install an air line oiler (B),
which provides automatic lubrication to the air motor.
Within easy reach of the pump, install a bleed-type
master air valve K) (required).
WARNING
A bleed-type master air valve is required in your
system to help reduce the risk of serious bodily in-
jury, such as splashing of fluid in the eyes or on the
skin, or injury from moving parts if you are ad-
justing or repairing the pump. The bleed-type
master air valve relieves air trapped between the
valve and the pump after the pump is shut off.
Trapped air can cause the pump to cycle unex-
pectedly and result in serious bodily injury, in-
cluding amputation.
If you are using an agitator (see ACCESSORIES on page
91, remove the plug (65) from the pail cover (60) and in-
stall the agitator in the hole.
Use with a 3 gallon pail.
Before mounting the pump in a 3 gallon pail, remove the
bypass tube (56) and the extension tube (55). Screw the
fluid intake strainer (15) directly into the fluid intake
valve housing (37).
Connect the Hoses
Screw the male end of the fluid supply hose (72) into the
outlet port (D) of the pump. Hook the nozzle (70) on the
other end of the hose on the ink fountain (E). Clamp one
end of the return hose (74) to the ink fountain drain, and
place the other end in the pail through the hole, making
sure the hose guard (67) is in place.
Screw the air line coupler (19) onto the air hose (F), but
do not connect it to the pin fitting (58) on the pump’s air
control valve (10) yet.
If you are using a drip feed or automatic system to add
solvent to the ink, connect the solvent line to the l/8
npt(f) solvent port (G) on the pump.
Grounding
Ground the pump and all other system components as
explained under FIRE OR EXPLOSION HAZARD on
page 2.
306805 3

WARNING
Pressure Relief Procedure
To reduce the risk of serious bodily injury, in-
cluding splashing in the eyes or on the skin, or in-
jury from moving parts, always follow this pro-
cedure whenever you shut off the pump, when
checking or servicing any part of the system, and
whenever you stop dispensing.
1. Shut off the air to the pump.
2. Close the bleed-type master air valve (required
in your system).
3. Let the fluid in the system drain from the fluid
hose.
If you suspect that the hose is completely clogged,
or that pressure has not been fully relieved after
following the steps above, VERY SLOWLY loosen
the hose end coupling and relieve pressure
gradually, then loosen completely. Now clear the
hose.
Flush Pump Before Using
Pumps are tested with lightweight oil which is left in to
protect pump parts. To prevent contamination of ink,
flush the pump with a compatible solvent before using
it. See “Flushing” below. Also flush thoroughly when
changing colors.
Starting and Adjusting the Pump
Check the level and viscosity of ink in the pail. Add sol-
vent as recommended by the ink manufacturer.
Pour 1 oz. (30 ml) of solvent into the solvent port of the
pump, to fill the wet-cup (41) prior to initial use.
Thereafter, be sure the wet-cup is filled with solvent and
that no ink dries on the displacement rod (18). Dried ink
will damage the packings.
Place the cover and pump on the ink pail. Hook the
curved nozzle (70) on the supply hose (72) onto the ink
fountain. Insert the return hose (74) in the return port of
the cover.
Close the master air valve and the pump’s air control
valve (10). Connect the air line coupler (19) to the pin fit-
ting 68) on the air control valve.
Open the master air valve and slowly open the air control
valve until the pump is delivering ink at the desired rate.
Always use the lowest pressure necessary to get the
desired results.
NEVER exceed the 180 psi (12 bar) maximum air
pressure to the pump, to avoid damage to the
pump and to reduce the risk of component rupture
including splashing of fluids in the eyes or on the
Never allow the pump to run dry of ink. A dry pump will
quickly accelerate to a high speed, possibly damaging
itself. If your pump accelerates quickly or is running too
fast, stop it immediately and check the ink supply. If the
pail is empty and air has been pumped into the lines,
prime the pump.and lines with ink, or flush and leave fill-
ed with compatible solvent. Be sure to eliminate all air
from the fluid system.
4
306-805

Shutdown and Care of the Pump
At the end of the day, always follow the Pressure
Relief Procedure on page 4.
Flush the system as often as necessary to prevent ink
from drying in the pump or hoses. Dried ink can damage
the packings when the pump is restarted.
If the solvent is not added to the ink automatically, pour
at least 1 oz. (30 ml) of solvent in the solvent port
whenever solvent is added to the ink pail. See Fig 2.
When shutting down for a short time, add 1 oz. (30 ml)
of solvent in the solvent port. For a long shutdown,
flush the pump. Ink must not be allowed to dry in the
pump*
After each week of operation, follow the Pressure
Relief Procedure on page 4, lift the pump from the pail
and check the tightness of the packing nut/wet-cup
(41). The nut should be just tight enough to prevent
leaking. If it is too tight it will cause premature packing
wear. To turn the nut, insert a l/4 in. (6 mm) diameter
metal rod in one of the holes of the nut.
4
SOLVENT
PORT \
0.25” (6 mm)
DIAMETER ROD
Flushing
Raise the hinged part of the pail cover and hook the noz-
zle of the supply hose to the pail. Use the handle (54) to
lift the pump out of the pail and operate it until as much
ink as possible has been pumped out. Drain the remain-
ing ink from the supply hose.
Set the pump upright in an empty solvent pail. Pour sol-
vent into the pail until it is level with the top of the pack-
ing nut/wet-cup (41). See Fig 3.
Run the pump slowly for several minutes, to clean the
inside of the pump and hose.
nut window. Doing so will damage the air motor.
Lift the pump from the solvent pail with the handle (54)
and continue pumping until all solvent is forced from the
pump and hose. Then carefully tip the pump sideways
to empty solvent from the packing nut/wet-cup (41).
Repeat this procedure until the pump is completely
clean.
SOLVENT INK
Fig 3
306605 5

TROUBLESHOOTING CHART j
> .’
‘.,‘I.
>, :
‘Y. :
%’
”
I1.
‘.’
I%
.<“‘:.: .‘: .......
~
<,., y ;
,
WARNING
Always follow the Pressure Relief Procedure on page 7 before performing any service.
NOTE:
Check all possible remedies before disassembling pump.
PROBLEM
Fluid leaks around displacement rod
Erratic or accelerated pump operation
Output low on downstroke only
Output low on upstroke only
Output low on both strokes
Pump does not operate
CAUSE
Loose packing nut or worn throat
packings
Ink supply exhausted
Clogged or worn fluid piston
Clogged screen or worn intake valve
Air cylinder spring broken
Clogged or worn air piston or packing
Clogged screen or worn intake valve
Clogged or worn air piston or packing
Clogged or worn fluid piston
Restricted air supply
Closed or clogged air control valve
Clogged supply hose
Clogged or worn air piston or packing
Ink supply exhausted
Clogged or worn fluid piston
Clogged screen or worn intake valve
Loose packing nut or worn throat
packings
Tight packing nut
Restricted air supply
Closed or clogged air control valve
Clogged supply hose
Clogged or worn air piston or packing
Clogged or worn fluid piston
Clogged screen or worn intake valve
Pump seized by dry ink
SOLUTION
Tighten, replace
Replace or refill pail
Clear, replace
Clear, replace
Replace
Clear, replace
Clear, replace
Clear, replace
Clear, replace
Clear
Open, clear
Clear
Clear, replace
Replace or refill pail
Clear, replace
Clear, replace
Tighten, replace
Loosen
Clear
Open, clear
Clear
Clear, replace
Clear, replace
Clear, replace
Service, clean
6
306-605

WARNING
Pressure Relief Procedure
To reduce the risk of serious bodily injury, in-
cluding splashing in the eyes or on the skin, or in-
jury from moving parts, always follow this pro-
cedure whenever you shut off the pump, when
checking or servicing any part of the system, and
whenever you stop dispensing.
1. Shut off the air to the pump.
2. Close the bleed-type master air valve (required
in your system).
3. Let the fluid in the system drain from the fluid
hose.
If you suspect that the hose is completely clogged,
or that pressure has not been fully relieved after
following the steps above, VERY SLOWLY loosen
the hose end coupling and relieve pressure
gradually, then loosen completely. Now clear the
hose.
Before You Start
A. A repair kit, part no. 207-086, is available. If you
have a repair kit, use all of the new parts for the best
results. Parts included in the kit are marked with a
double asterisk, for example (2”“).
B. To reduce downtime, be sure you have all necessary
repair parts available. Recommended “tool box”
spare parts are listed in the parts list with an
asterisk(“).
C. Whenever you replace the packings, also replace
the glands and bearing.
D. When cleaning parts, use a compatible solvent. In-
spect parts for wear or damage and replace as
necessary.
Disassem blv
1.
2.
3.
4.
If possible, flush the pump before servicing. Follow
the Pressure Relief Procedure above before pro-
ceeding. Disconnect all hoses.
Clamp the pump head (36) in a vise. Unscrew the
bypass tube (56). Unscrew the fluid intake strainer
assembly (15) and the extension tube (55) (if used)
from the intake housing (37). Remove the screen
g&from the strainer housing (17) and clean. See
.
Use a wrench on the intake valve housing (37) to
unscrew the fluid cylinder (50) from the pump head
(36). Do not use a wrench on the cylinder, as
damage will result. Pull the cylinder straight off to
avoid scratching the inner surface.
Remove the four screws (20) and washers (22) from
the bottom of the cylinder (50). Push the intake
valve housing (37) up and out of the cylinder, being
careful not to scratch the inner cylinder surface. In-
spect the o-ring (51) at the bottom of the cylinder.
5. Remove the retaining ring (261, stop ring (451, and
valve plate (46) from the intake valve housing (37).
The valve plate and stop ring may be inverted during
reassembly if they are worn.
6. Insert a metal rod l/4 in. (6 mm) in diameter in the
slots at the base of the displacement rod (181, to
keep it from turning. Use a wrench to screw the
piston (47) out of the rod (18).
7.
Remove the packing retainer ring (48) and cup pack-
ing (48) from the piston body (47). Also remove the
retaining ring (261, stop ring (451, and valve plate
(46). The valve plate and stop ring may be inverted
during reassembly if they are worn.
20,
50-
181
26-
r31t 35
/-42
F36
/57
f--
314 npt
OUTLET
Fig 4
306-805 7

8. Remove the two screws (20) and washers (22)
holding the air cap (9) to the piston rod (43). Inspect
the o-rings (31,351 under the air cap. Insert a l/4 in.
(6 mm) diameter metal rod into one of the holes in
the packing nut/wet-cup (41) and loosen it. Pull the
displacement rod (18) and piston rod (43) out the
bottom of the pump head (36). The spacer washer
(42) will come out with the piston rod.
9. Remove the packings and glands from the pump
throat. Clean and inspect all parts.
10. Unscrew the displacement rod cap (57) from the
piston rod (18). Pull the piston rod (43) out the top
of the displacement rod (18).
11. Use wrenches on the flats of the piston rod (43) and
the air valve and piston assembly (2) to unscrew the
piston from the rod. Remove the washer (30), spring
(291, and rod cap (57) from the piston rod (43).
Remove the o-ring (271, v-packing (341, and backup
(33) from the displacement rod cap (57).
12. Disassemble the air valve and piston assembly (2)
and inspect the plates (6,7) for dirt that will hold the
valve open and cause continuous exhausting of air.
Clean the parts with a compatible solvent and a soft
brush. Blow dry. If one of the spacers (4) needs
replacement, replace all three.
NOTE: An optional air valve and piston assembly,
part no. 220-168, is available for severe duty
applications. See page 11.
13. Check the surfaces of the displacement rod (18) and
piston rod (43) for wear or scoring by running a
finger over the surface or holding the part up to the
light at an angle. Scoring of these parts will damage
the packings.
14. Remove the tapered spring (28) from the base of the
displacement rod (18) by catching the spring at its
base with a hooked wire and jerking sharply up-
ward. Be careful not to scratch the polished surface
of the displacement rod.
Reassembly
1. Reinstall the spring (28) in the displacement rod (18)
by snapping it in place. Be careful not to scratch the
polished surface of the rod.
2. Reinstall the backup (33”“) and v-packing (34”“) in
the displacement rod cap (57). The lips of the
v-packing must face down. Fit the o-ring (27”“) in
place on the outside of the rod cap (57). Slide the
rod cap and the spring (29) onto the piston rod (43).
4. Carefully slide the piston rod (43) into the displace-
ment rod (18). Screw the displacement rod cap (57)
into the displacement rod (18).
5. Reinstall the throat packings one at a time in the
following order:
female gland (38**), bearing
WI**), three v-packings (39”“) with the lips facing
down, and the male gland (40).
6. Push the piston rod (43) and displacement rod (18)
assembly up into the pump head (36) until it reaches
the top. Use the l/4 in. diameter rod to tighten the
packing nut/wet-cup (41) just tight enough to pre-
vent leaking.
7. Ensure that the o-rings at the top of the pump head
are in position and fasten the air cap (9) to the piston
rod (43) using the two screws (20) and washers (22).
8. Reinstall the valve plate (461, stop ring (451, and re-
taining ring (26) in the piston body (47). The valve
plate and stop ring may be inverted if they are worn.
9. Reinstall the cup packing (48”“) and retainer ring
(49) on the piston body (471, with the lips of the
packing facing up. Screw the piston body into the
displacement rod (18) and tighten with a wrench.
10. Reinstall the valve plate (461, stop ring (45) and re-
taining ring (26) in the intake valve housing (37). If
the valve plate or stop ring are worn they may be
inverted.
11. Be sure the o-ring (51) is in position at the bottom of
the cylinder (50). Lower the valve housing (37) into
the cylinder, being careful not to scratch the
cylinder’s smooth inner surface. Fasten the intake
housing to the cylinder with the four screws (20)
and washers (22).
12. Carefully raise the cylinder (50) up over the displace-
ment rod (18) and screw it into the pump head (36).
To tighten, use a wrench on the intake valve hous-
ing (37). Never use a wrench on the cylinder.
13. Reinstall the screen (16) in the strainer housing (17).
Screw the strainer assembly (15) into the extension
tube (55) (if used) and then screw these parts into
the intake valve housing (37).
14. Screw the bypass tube (56) into the pump head
(36). Reconnect the ground wire if it was discon-
nected during service. Reconnect all hoses.
3. Reassemble the air valve and piston assembly (2).
Remember that if one spacer (4) needs replacement,
all three must be replaced. Reinstall the washer (30)
on the piston rod (43) and then screw the air valve
and piston assembly (2) onto the piston rod. Use
wrenches and tighten only enough to form an air-
tight seal.
8 305-805

GROUNDING CLAMP 103-538
GROUND WIRE 208-950
25 ft Is (7.6 m)
- ,YM
BLEED-TYPE MASTER AIR VALVE 107-142
31K) psi (27 bar) MAXIMUM WORKING PRESSURE
Relieves air trapped in the air line between the pump air
inlet and this valve when closed.
l/2
npth
x f) inlet and
AIR LINE FILTER 106-149
250 psi ( 7 7.5 bar) MAXIMUM
l/2 npt inlet and outlet
AIR LINE OILER 214-848
250 psi ( 7 7.5 bar) MAXIMUM
l/2 npt inlet and outlet
WORKING PRESSURE
9\, ,,’ ’
e
WORKING PRESSURE
AIR POWERED AGITATOR 205-588
For mixing and reducing viscosity of paint by agitation.
To install agitator: remove shaft from agitator motor
(loosen lower setscrew in coupling); mount agitator in
inspection port of paint pail cover as shown in figure and
tighten setscrews on port; insert shaft in coupling from
underside of cover and tighten coupling setscrew.
To hook-up air supply: remove a l/8 npt plug from air
manifold and attach fixed end of agitator air hose to
manifold; connect other swivel end of hose to agitator
air valve.
n11 cm
vImin
SCREW
AIR MOTOR
SETSCREW
COUPLING
SETSCREW
AIR CONTROL
VALVE (PUMP)
MUFFLER
SHAFT
-8”
VALVE
See instruction manual XX-666 for parts list.
306-805 9

Pump Repair Kit 207,
(Must be purchased separately)
Consists of:
Ref No. Qty.
r-lo
2
12
27
31
33
35
36
39
ii
Ink Pump
,
Iv-
- -au-
Model 226-237, Series A
69
73\ a 71,
--
“40
42
26
45

PARTS LIST
Model 226-237 Pump, Series A
Includes items l-76
PART
NO.
205459
Series G
t*‘205-101
101-245
157-634
174-096
162-728
“162-729
162-731
zz
166-529
166-532
w-888
**157-628
166-161
166-531
206488
166-162
166-163
207-669
208-536
loo-268
100-403
100-020
101-330
102-203
102-228
102-229
““156-633
“157-630
* 157-633
157-872
““158-486
172-446
**163-010
““163-011
““166-080
166-139
166-w
**166-w
**166-165
*166-166
166-167
166-168
DESCRIPTION
1/2-l TRANSFER PUMP ASSY.
Includes items 2-58, 75, 76
.AIR VALVE and PISTON ASSY.
Includes items 3-8
..SCREW, socket hd, cap; No. 6-32
thd size; 1” Ig
..SPACER, valve plate
..PISTON, air
. . PLATE, intake valve
. . PLATE, exhaust valve
. . GAS KET, copper
.AIR CAP
.AIR VALVE ASSY.
Includes items 1 la-14
. .VALVE, needle
..NUT, packing
. .KNOB, adjusting
..O-RING, nitrile rubber
..BODY, valve
. .WASHER, split ring; nylon
.FLUID INTAKE STRAINER ASSY.
Includes items 16, 17
..SCREEN, strainer
. .HOUSING, strainer
.DISPLACEMENT ROD
.COUPLER, air line
.SCREW, rd hd math; No. lo-24 thd
size, 3/8” Ig
.PLUG, pipe; l/8 npt
.WASHER, spring lock; No. 10
.SCREW, type “u”, No. 2; l/4” Ig
#PIN, roll; l/8” dia; 5/16” Ig
.COVER, solvent port; l/8 npt(m)
size
.RING, retaining
.O-RING; nitrile rubber
.SPRING, tapered helical compression
.SPRING, helical compression
.WASHER, valve trip
.O-RING; nitrile rubber
.PLATE, pump serial
.BACK-UP, packing
.V-PACKING; nitrile rubber
.O-RING; nitrile rubber
.HEAD, pump
.HOUSING, intake valve
.GLAND, female
.V-PACKING; PTFE @
.GLAND, male
.NUT, packing
.WASHER, spacer
HOW TO ORDER REPLACEMENT PARTS
1. To be sure you receive the correct replacement parts,
kit or accessories, always give all of the information
requested in the chart below.
2. Check the parts list to identify the correct part number;
do not use the ref. no. when ordering.
3. Order all parts from your nearest Grace distributor.
I
6 digit
PART I INUMBER
QN PART DESCRIPTION I
REF PART
NO. NO.
“166-169
““166-170
166-172
*166-173
166-174
+*166-175
166-176
166-177
+166-178
166-464
166-465
167-344
167-345
168-236
169-969
206-461
206489
20640
loo-179
loo-268
100-020
101-342
101-962
166-186
:iz:
1661181
167-343
101-368
166-264
104-029
104-582
.ROD, air piston
.BEARING; PTFE @
1
.RING, valve stop 2
. PLATE, valve 2
.BODY, piston
.PACKING, cup; PTFE @
:
.RING, packing retainer
.CYLINDER, fluid
1
.O-RING; nitrile rubber
.SCREW, handle
:
.HANDLE, pump lift
.TUBE, inlet extension
1
.TUBE, by-pass
.CAP, displacement rod
:
.FITTING, air line
1
COVER ASSY
Includes items 60-67
.5 GAL. PAIL COVER
1
.PUMP MOUNTING COLLAR
.NUT, hex; No. lo-24 thd size
:
.SCREW, rd hd, math; No. lo-24 thd
size; 3/8” Ig
.WASHER, spring lock; No. 10 4
*BUTTON, plug; for l-l /4” dia hole
1
.$ETSCREW, socket hd; l/4-20 thd
size; 5/8” Ig 2
.GUARD, hose
CLAMP, hose
:
NOZZLE, hose
STUD, hose
1
HOSE, l/2” ID; 10 ft Ig
CLAMP, hose; for2-l/8” OD hose
1
HOSE, return; l-1/4” ID; 10 ft Ig
LUG, grounding
:
WASHER, tab
1
“‘tool box” spare parts. Keep on hand to *Recommended
reduce down time.
DESCRIPTION QN
**Included in Repair Kit 207-O%.
toptional Air Valve and Piston Assembly, 220- 168, for severe
duty applications. Consists of:
PART NO. DESCRIPTION QN
181485
181-482
181-487
108-357
108-358
101-245
162-729
162-731
SPACER, valve plate 3
PISTON, air; nylon
PLATE, air intake valve 1
O-RING; Vito@
O-RING; Viton@ ;
SCREW; socket hd cap; No. 6-32; 1”
long 3
PLATE, air exhaust valve
GASKET; copper i
305-805 11

Listed below by the assembly changed are OLD, NEW,
ADDED, and DELETED parts.
ASSEMBLY PART REF PART
CHANGED STATUS NO. NO. NAME
4.37” (111 mm)
MOUNTING HOLE)
1” NPT FLUID INLET
205-101 OLD 157645 Piston
Air Valve &NEW 5 174496 Piston
Piston Assy.
206467 Air DELETED 11 206-263 Needle Valve
Valve Assy ASY
ADDED 1 la 166529 Needle Valve
ADDED lib 166532 Nut
ADDED llc 164-696 Knob
226-237 DELETED 66 206462
Pump Hose Assy
205459 ADDED 75 164-029
Pump Assy, ADDED Grounding Lug 76 104-582 Washer
Series to G
INTERCHANGEABILITY NOTE: NEW parts replace the
OLD parts listed directly above them. ADDED and
DELETED parts are not interchangeable.
KIT ADDITION: Optional Air Valve and Piston
Assembly 220-188 is added to the manual for severe
duty applications.
TECHNICAL DATA
Air operating range : 40 to 180 psi (3 to 12 bar)
Air consumption : 1 cfm per gallon pumped (0.01 m3/min/liter) at
100 psi (7 bar): up to 10 cfm (0.28m3/min) with
pump operated within recommended range
Pump cycles per gallon (liter) : 9 (34 liter)
Maximum recommended pump speed : 90 cycles per minute: 10 gpm (37.8 liter/min)
Fluid outlet : 3/4 npt
Air inlet : l/4 npt
Wetted parts : Aluminum, Stainless Steel,, PTFE
Weight : 23 lb (10.4 kg)
is s registered trademark of the Du Pont Co.
THE GRACO WARRANTY AND DISCLAIMERS
WARRANTY
Grace warrants all equipment manufactured by it and bearing its name to be free from defects in material and workmanship on the date of sale
by an authorized Grace distributor to the original purchaser for use. As purchaser’s sole remedy for breach of this warranty, Grace will, for a
period of twelve months from the date of sale, repair or replace any part of the equipment proven defective. This warranty applies only when the
equipment is installed, operated and maintained in accordance with Grace’s written recommendations.
This warranty does not cover, and Grace shall not be liable for, any malfunction, damage or wear caused by faulty installation, misapplication,
abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Grace component parts. Nor
shall Grace be liable for malfunction, damage or wear caused by the incompatibility with Grace equipment of structures, accessories, equip-
ment or materials not supplied by Grace, or the improper design, manufacture, installation, operation or maintenance of structures, ac-
cessories, equipment or materials not supplied by Grace.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective for examination by Grace to verify the claimed
defect. If the claimed defect is verified, Grace will repair or replace free of charge any defective parts. The equipment will be returned to the
original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be
made at a reasonable charge, which charges may include the the costs of parts, labor and transportation.
DISCLAIMERS AND LIMITATIONS
THE TERMS OF THIS WARRANTY CONSTITUTE PURCHASER’S SOLE AND EXCLUSIVE REMEDY AND ARE IN LIEU OF ANY OTHER
WARRANTIES (EXPRESS OR IMPLIED), INCLUDING WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PAR-
TICULAR PURPOSE, AND OF ANY NON-CONTRACTUAL LIABILITIES, INCLUDING PRODUCT LIABILITIES, BASED ON NEGLIGENCE OR
STRICT LIABILITY. EVERY FORM OF LIABILITY FOR DIRECT, SPECIAL OR CONSEQUENTIAL DAMAGES OR LOSS IS EXPRESSLY EX-
CLUDED AND DENIED. IN NO CASE SHALL GRACO’S LIABILITY EXCEED THE AMOUNT OF THE PURCHASE PRICE. ANY ACTION FOR
BREACH OF WARRANTY MUST BE BROUGHT WITHIN TWO (2) YEARS OF THE DATE OF SALE.
EQUIPMENT NOT COVERED BY GRACO WARRANTY
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PAR-
TICULAR PURPOSE, WITH RESPECT TO ACCESSORIES, EQUIPMENT, MATERIALS, OR COMPONENTS SOLD BUT NOT MANUFAC-
TURED BY GRACO. These items sold, but not manufactured by Grace (such as electric motor, switches, hose, etc.), are subject to the warran-
ty, if any, of their manufacturer. Grace will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
Factory 6ranches:Atlanta. Dallas, Detroit, Los Angeles, West Caldwell (N.J.1
Subsidiary and Affiliate Companies:Canada; England; Switzerland; France; Germany; Hong Kong; Japan
GRACO INC. P. 0. Box 1441 MINNEAPOLIS, MN 55440-1444
PRINTED IN U.S.A. 306-805 10-63 Revised 4-86


3X6–805
Rev. G
Supersedes Rev. E and PCN F
Parts Change Notice
Some parts in Rev. E of manual 306–805 have changed but have not yet been changed in the
instruction manual. Please note the changes below and mark them in your manual or keep this
sheet with your manual.
Assembly No.
Series
Letter
Change
Part That
Changed Ref
No.
Part Description Description of Change
Model 205–459
Pump Assembly
H 205–101 2 Air Piston & V alve Replaced by Part No. 220–168 Air Pis -
ton and Valve. Consists of:
220–884 Capscrew (3)
181–485 Spacer (3)
189–210 Piston (1)
181–487 Intake V alve Plate (1)
162–729 Exhaust V alve Plate (1)
108–357 O-ring (1)
108–358 O-ring (3)
April 15, 1996