Graco Dura-Flo 2400 User manual

INSTRUCTIONS–P ARTS LIST 308–151
Rev B
Supersedes A
This manual contains IMPORT ANT
WARNINGS AND INSTRUCTIONS
READ AND RETAIN FOR REFERENCE
DURA–FLO 2400 PUMPS
Carbon Steel, with Severe–Duty Rod and Cylinder
Model 222–832, Series A
20:1 Ratio King Pump, with Standard Air Motor
126 bar (1800 psi) MAXIMUM FLUID WORKING PRESSURE
6.3 bar (90 psi) MAXIMUM AIR INPUT PRESSURE
Model 222–833, Series A
20:1 Ratio King Pump, with Quiet Air Motor
126 bar (1800 psi) MAXIMUM FLUID WORKING PRESSURE
6.3 bar (90 psi) MAXIMUM AIR INPUT PRESSURE
Model 222–826, Series A
10:1 Ratio Bulldog Pump, with Standard Air Motor
70 bar (1000 psi) MAXIMUM FLUID WORKING PRESSURE
7 bar (100 psi) MAXIMUM AIR INPUT PRESSURE
Model 222–824, Series A
10:1 Ratio Bulldog Pump, with Quiet Air Motor
70 bar (1000 psi) MAXIMUM FLUID WORKING PRESSURE
7 bar (100 psi) MAXIMUM AIR INPUT PRESSURE
Model 222–834, Series A
Viscount Pump, with Quiet Hydraulic Motor
140 bar (2000 psi) MAXIMUM FLUID WORKING PRESSURE
105 bar (1500 psi) MAXIMUM HYDRAULIC INPUT PRESSURE
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441
 COPYRIGHT 1991, GRACO INC.
T ABLE OF CONTENTS
Warnings 2, 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terms 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation (Air–Powered Pumps) 4, 5 . . . . . . . . . . . . . . . . . . . . .
Installation (Hydraulic–Powered Pumps) 6, 7 . . . . . . . . . . . . . . .
Operation/Maintenance
All
Models 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air–Powered Models 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic–Powered Models 9. . . . . . . . . . . . . . . . . . . . . . . . .
Service
Troubleshooting
Chart 10. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Required T ools 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disconnecting the Displacement Pump 11. . . . . . . . . . . . . .
Reconnecting the Displacement Pump 11. . . . . . . . . . . . . .
Displacement Pump Service 12–14. . . . . . . . . . . . . . . . . . . .
Parts Drawings and Lists
Model 222–832 King Pump 15. . . . . . . . . . . . . . . . . . . . . . . .
Model 222–833 King Pump 16. . . . . . . . . . . . . . . . . . . . . . . .
Model 222–826 Bulldog Pump 17. . . . . . . . . . . . . . . . . . . . .
Model 222–824 Bulldog Pump 18. . . . . . . . . . . . . . . . . . . . .
Model 222–834 V iscount Pump 19. . . . . . . . . . . . . . . . . . . .
Displacement Pumps 222–801 and 222–910 20, 21 . . . . . .
Packing Conversion Kits 21. . . . . . . . . . . . . . . . . . . . . . . . . .
Accessories 22, 23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data and Performance Charts
Model 222–832 and 222–833 King Pumps 24, 25 . . . . . . . .
Model 222–826 and 222–824 Bulldog Pumps 26, 27 . . . . .
Model 222–834 V iscount Pump 28. . . . . . . . . . . . . . . . . . . .
Dimensional Drawing 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting Hole Layout 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warranty Back Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Toll–Free Graco Phone Numbers Back Cover. . . . . . . . . . . . . .

Model 222–832 Shown


308-151
SAFETY W ARNINGS
HIGH PRESSURE FLUID CAN CAUSE SERIOUS INJUR Y . FOR PROFESSIONAL USE ONL Y.
OBSER
VE ALL W ARNINGS. Read And Understand All Instruction Manuals Before Operating Equipment.
FLUID INJECTION HAZARD
General Safety
This equipment generates very high fluid pressure. Spray from the spray
gun/dispensing valve, leaks or ruptured components can inject fluid
through
your skin and into your body and cause extremely serious bodily
injury, including the need for amputation. Also, fluid injected or splashed
into the eyes or on the skin can cause serious damage.
NEVER point the spray gun/dispensing valve at anyone or at any part of
the body . NEVER put hand or fingers over the spray tip/nozzle.
ALWA YS have the tip guard in place on the spray gun when spraying.
ALWAYS follow the Pressure Relief Procedure , right, before cleaning
or removing the spray tip/nozzle or servicing any system equipment.
NEVER try to stop or deflect leaks with your hand or body .
Be
sure all equipment safety devices are operating properly before each
use.
Medical Alert––Airless Spray W ounds
If any fluid appears to penetrate your skin, get EMERGENCY MEDICAL
CARE A T ONCE. DO NOT TREA T AS A SIMPLE CUT . T ell the doctor
exactly what fluid was injected.
Note to Physician: Injection in the skin is a traumatic injury . It is im -
portant
to treat the injury surgically as soon as possible . Do not
delay treatment to research toxicity . T oxicity is a concern with some ex -
otic
coatings injected directly into the blood stream. Consultation with a
plastic surgeon or reconstructive hand surgeon may be advisable.
Spray Gun/Dispensing V alve Safety Devices
Be sure all spray gun/dispensing valve safety devices are operating
properly
before each use. Do not remove or modify any part of the gun/
valve; this can cause a malfunction and result in serious bodily injury .
Safety Latch
Whenever you stop spraying/dispensing, even for a moment, always set
the spray gun/dispensing valve safety latch in the closed or “safe” posi -
tion,
making the gun/valve inoperative. Failure to set the safety latch can
result in accidental triggering of the gun/valve.
Trigger Guard (if present)
Never operate the spray gun/dispensing valve with the trigger guard re -
moved.
This guard helps prevent the gun/valve from triggering acciden -
tally
if it is dropped or bumped.
Diffuser (only on spray guns)
The spray gun dif fuser breaks up spray and reduces the risk of fluid injec -
tion
when the tip is not installed. Check the dif fuser operation regularly .
Follow the Pressure Relief Procedure, to the right, then remove the
spray
tip. Aim the spray gun into a grounded metal pail, holding the spray
gun firmly to the pail. Using the lowest possible pressure, trigger the
spray
gun. If the fluid emitted is not dif fused into an irregular stream, re -
place
the dif fuser immediately .
Tip Guard (only on spray guns)
ALWAYS have the tip guard in place on the spray gun while spraying. The
tip guard alerts you to the fluid injection hazard and helps reduce, but
does
not prevent, the risk of accidentally placing your fingers or any part
of your body close to the spray tip.
Spray T ip/Nozzle Safety
Use extreme caution when cleaning or changing spray tips/nozzles. If the
spray tip/nozzle clogs while spraying/dispensing, engage the spray gun/
dispensing valve safety latch immediately . AL WA YS follow the Pressure
Relief Procedure and then remove the spray tip/nozzle to clean it.
NEVER wipe of f build–up around the spray tip/nozzle until pressure is
fully relieved and the spray gun/dispensing valve safety latch is engaged.
Pressure Relief Procedure
To reduce the risk of serious bodily injury , including fluid injection,
splashing in the eyes or on the skin, or injury from moving parts,
always follow this procedure whenever you shut of f the pump,
when
checking or servicing any part of the spray/dispensing sys -
tem,
when installing, cleaning or changing spray tips/nozzles, and
whenever you stop spraying/dispensing.
1. Engage the spray gun/dispensing valve safety latch.
2. Shut of f the air or hydraulic supply to the pump.
3. In air–powered systems, close the bleed–type master air
valve (required in your system). In hydraulic–powered sys-
tems,
close the hydraulic supply line valve first , then the return
line valve.
4. Disengage the gun/valve safety latch.
5. Hold a metal part of the gun/valve firmly to the side of a
grounded
metal pail, and trigger the gun/valve to relieve pres -
sure.
6. Engage
the gun/valve safety latch.
7. Open the drain valve (required in your system) and/or the
pump bleeder valve, having a container ready to catch the
drainage.
8. Leave
the drain valve open until you are ready to spray/dis -
pense
again.
If you suspect that the spray tip/nozzle or hose is completely
clogged,
or that pressure has not been fully relieved after following
the steps above, VER Y SLOWL Y loosen the tip guard retaining nut
or hose end coupling and relieve pressure gradually , then loosen
completely. Now clear the tip/nozzle or hose.
EQUIPMENT MISUSE HAZARD
General Safety
Any misuse of the spray/dispensing equipment or accessories, such as
overpressurizing, modifying parts, using incompatible chemicals and flu -
ids, or using worn or damaged parts, can cause them to rupture and result
in fluid injection, splashing in the eyes or on the skin, or other serious bod -
ily
injury , or fire, explosion or property damage.
NEVER alter or modify any part of this equipment; doing so could cause it
to malfunction.
CHECK all spray/dispensing equipment regularly and repair or replace
worn or damaged parts immediately .
Always
wear protective eyewear , gloves, clothing and respirator as rec -
ommended
by the fluid and solvent manufacturer .
System Pressure
NEVER exceed the recommended working pressure or the maximum air
or hydraulic inlet pressure stated on your pump or in the TECHNICAL
DATA
on pages 24–28.
Be sure that all spray/dispensing equipment and accessories are rated to
withstand the maximum working pressure of the pump. DO NOT exceed
the maximum working pressure of any component or accessory used in
the system.
Fluid Compatibility
BE SURE that all fluids and solvents used are chemically compatible with
the wetted parts shown in the TECHNICAL DA TA on pages 24–28. Al -
ways
read the manufacturer ’ s literature before using fluid or solvent in
this pump.

308-151 3
HOSE SAFETY
High pressure fluid in the hoses can be very dangerous. If the hose devel -
ops
a leak, split or rupture due to any kind of wear , damage or misuse, the
high pressure spray emitted from it can cause a fluid injection injury or
other serious bodily injury or property damage.
ALL FLUID HOSES MUST HA VE SPRING GUARDS ON BOTH
ENDS!
The spring guards help protect the hose from kinks or bends at or
close to the coupling which can result in hose rupture.
TIGHTEN all fluid connections securely before each use. High pressure
fluid can dislodge a loose coupling or allow high pressure spray to be
emitted
from the coupling.
NEVER use a damaged hose. Before each use, check the entire hose for
cuts, leaks, abrasion, bulging cover , or damage or movement of the hose
couplings. If any of these conditions exist, replace the hose immediately .
DO
NOT try to recouple high pressure hose or mend it with tape or any
other device. A repaired hose cannot safely contain the high pressure
fluid.
HANDLE
AND ROUTE HOSES CAREFULL Y . Do not pull on hoses to
move equipment. Do not use fluids which are not compatible with the in -
ner
tube and cover of the hose. DO NOT expose Graco hoses to tem -
peratures
above 82  C (180  F) or below –40  C (–40 F).
Hose Grounding Continuity
Proper hose grounding continuity is essential to maintaining a grounded
spray/dispensing system. Check the electrical resistance of your air , hy -
draulic,
and fluid hoses at least once a week. If your hose does not have a
tag on it which specifies the maximum electrical resistance, contact the
hose supplier or manufacturer for the maximum resistance limits. Use a
resistance meter in the appropriate range for your hose to check the re -
sistance.
If the resistance exceeds the recommended limits, replace it
immediately. An ungrounded or poorly grounded hose can make your
system hazardous. Also, read FIRE OR EXPLOSION HAZARD , below .
FIRE OR EXPLOSION HAZARD
Static electricity is created by the high velocity flow of fluid through the
pump and hose. If every part of the spray/dispensing equipment is not
properly grounded, sparking may occur , and the system may become
hazardous. Sparking may also occur when plugging in or unplugging a
power supply cord. Sparks can ignite fumes from solvents and the fluid
being sprayed/dispensed, dust particles and other flammable sub-
stances,
whether you are spraying/dispensing indoors or outdoors, and
can cause a fire or explosion and serious bodily injury and property dam -
age.
Do not plug in or unplug any power supply cords in the spray/dis -
pensing area when there is any chance of igniting fumes still in the air .
If
you experience any static sparking or even a slight shock while using
this equipment, STOP SPRA YING/DISPENSING IMMEDIATELY.
Check the entire system for proper grounding. Do not use the system
again
until the problem has been identified and corrected.
Grounding
To reduce the risk of static sparking, ground the pump, object being
sprayed,
and all other spray/dispensing equipment used or located in the
spray/dispensing area. CHECK your local electrical code for detailed
grounding
instructions for your area and type of equipment. BE SURE to
ground all of this spray/dispensing equipment:
1. Pump: use a ground wire and clamp. See Fig 1.
2. Air and hydraulic hoses: use only grounded hoses.
3. Fluid hoses: use only grounded fluid hoses.
4. Air compressor or hydraulic power supply: follow manufacturer ’s
recommendations.
5.
Spray gun or dispensing valve: grounding is obtained through con -
nection
to a properly grounded fluid hose and pump.
6. Fluid supply container: according to your local code.
7. Object being sprayed: according to your local code.
8. All solvent pails used when flushing, according to your local code.
Use only metal pails, which are conductive, placed on a grounded
surface. Do not place the pail on a nonconductive surface, such as
paper or cardboard, which interrupts the grounding continuity .
9.
T o maintain grounding continuity when flushing or relieving pres -
sure
, always hold a metal part of the spray gun/dispensing valve
firmly to the side of a grounded metal pail, then trigger the gun/valve.
To ground the pump:
To ground the pump, loosen the grounding lug locknut (W) and
washer
(X). Insert one end of a 1.5 mm  (12 ga) minimum ground
wire (Y) into the slot in lug (Z) and tighten the locknut securely . See
Fig 1. Connect the other end of the wire to a true earth ground. See
the ACCESSORIES section for a ground wire and clamp.
Fig 1
W
X
Y
Z
0864
Flushing Safety
Before flushing, be sure the entire system and flushing pails are properly
grounded. Refer to Grounding, above. Follow the Pressure Relief
Procedure
on page 2, and remove the spray tip/nozzle from the spray
gun/dispensing valve. Always use the lowest possible fluid pressure, and
maintain firm metal–to–metal contact between the gun/valve and the pail
during flushing to reduce the risk of fluid injection injury , static sparking
and splashing.
MOVING P ARTS HAZARD
Moving parts can pinch or amputate your fingers or other body parts.
KEEP
CLEAR of all moving parts when starting or operating the pump.
Before servicing the pump, follow the Pressure Relief Procedure on
page
2 to prevent the pump from starting accidentally .
On
air–powered pumps, the air motor piston (located behind the air motor
shield ) moves when air is supplied to the motor. NEVER operate the
pump
with the air motor shield removed.
IMPORTANT
United States Government safety standards have been adopted under the Occupational Safety and Health Act. These standards – particularly the Gen -
eral
Standards, Part 1910, and the Construction Standards, Part 1926 – should be consulted.
TERMS
WARNING Alerts user to avoid or correct conditions that could
cause
bodily harm.
CAUTION Alerts user to avoid or correct conditions that could
cause
damage to or destruction of equipment.
NOTE Identifies essential procedures or helpful information.

4308-151
TYPICAL INST ALLA TION (AIR–POWERED PUMPS)
0626B
KEY
APump
BWall
Bracket
C Pump Runaway V alve
D
Air Line Lubricator
EBleed–T ype Master Air V alve
(required, for pump)
F
Pump Air Regulator
G Air Manifold
H Grounded Air Supply Hose
J Air Line Filter
KBleed–T ype Master Air V alve (for accessories)
L Fluid Filter
M Fluid Drain V alve (required)
N
Grounded Fluid Supply Hose
P Fluid Whip Hose
RGun/V alve Swivel
S Airless Spray Gun or Dispensing V alve
T
Drum Suction Kit
Y Ground Wire (required)
A
B
C
D
E
F
G
H
JK
M
N
P
Y
MAIN AIR LINE
200 LITER (55 GAL.) DRUM
L
R
S
T

308-151 5
INSTALLATION (AIR–POWERED PUMPS)
NOTE: Reference numbers and letters in parentheses
in
the text refer to the callouts in the figures and
the parts drawing.
See pages 22 and 23 for accessories available
from
Graco. If you supply your own accessories,
be sure they are adequately sized and pressure–
rated to meet the system’ s requirements.
The T ypical Installation shown on page 4 is only a guide
for selecting and installing system components and ac-
cessories. Contact your Graco representative or Graco
Technical Assistance (see back page) for assistance in
designing
a system to suit your particular needs.
SYSTEM ACCESSORIES
Refer to the T ypical Installation drawing on page 4.
Two accessories are required in your system: a
bleed–type master air valve (E) and a fluid drain
valve
(M). These accessories help reduce the risk of
serious bodily injury , including fluid injection and
splashing
of fluid in the eyes or on the skin, and injury
from moving parts if you are adjusting or repairing
the
pump.
The bleed–type master air valve relieves air trapped
between this valve and the pump after the air is shut
off. Trapped air can cause the pump to cycle unex -
pectedly
. Locate the valve close to the pump.
The fluid drain valve assists in relieving fluid pres-
sure
in the displacement pump, hose, and gun. T rig-
gering
the gun to relieve pressure may not be suf fi-
cient.
WARNING
Air and Fluid Hoses
Be sure all air hoses (H) and fluid hoses (N and P) are
properly
sized and pressure–rated for your system. Use
only grounded hoses. Fluid hoses must have spring
guards
on both ends. Use of a short whip hose (P) and a
swivel (R) between the main fluid hose (N) and the gun/
valve (S) allows freer gun/valve movement.
Mounting Accessories
Mount the pump (A) to suit the type of installation
planned. The Typical Installation on page 4 illustrates a
wall–mounted
system. Pump dimensions and the mount -
ing
hole layout are shown on pages 30 and 31.
If you are mounting the pump on an elevator or a cart, re -
fer
to the separate manuals supplied with those compo -
nents
for installation and operation instructions.
Air Line Accessories
Install the following accessories in the order shown in the
Typical Installation, using adapters as necessary:
A pump runaway valve (C ) senses when the pump
is running too fast and automatically shuts of f the air to
the motor . A pump which runs too fast can be serious -
ly
damaged. Install closest to the pump air inlet.
An air line lubricator (D) provides automatic air mo -
tor
lubrication.
A bleed–type master air valve (E) is required in your
system to relieve air trapped between it and the air
motor
when the valve is closed (see the WARNING at
left). Be sure the bleed valve is easily accessible from
the pump, and is located downstream from the air
regulator.
An
air regulator (F) controls pump speed and outlet
pressure by adjusting the air pressure to the pump.
Locate
the regulator close to the pump, but upstream
from
the bleed–type master air valve.
An air manifold (G) has a swivel air inlet. It mounts to
a wall bracket or cart, and provides ports for connect -
ing
lines to air–powered accessories.
An air line filter (J) removes harmful dirt and mois-
ture
from the compressed air supply .
A second bleed–type air valve (K) isolates the air
line
accessories for servicing. Locate upstream from
all other air line accessories.
NOTE: Items E, F , and G are included in the Air Regula -
tion
Kit described in the Accessories section.
Fluid Line Accessories
Install the following accessories in the positions shown in
the T ypical Installation, using adapters as necessary:
A fluid filter (L) includes a 60 mesh (250 micron)
stainless
steel element to filter particles from the fluid
as it leaves the pump. It includes a fluid drain valve
(M), which is required in your system to relieve fluid
pressure
in the hose and gun (see the WARNING at
left).
A gun or valve (S) dispenses the fluid. The gun
shown in the T ypical Installation is an airless spray
gun
for light to medium viscosity fluids.
A gun swivel (R) allows freer gun movement.
A suction kit (T) allows the pump to draw fluid from a
200 liter (55 gallon) drum.
GROUNDING
WARNING
Before operating the pump, ground the system as
explained under FIRE OR EXPLOSION HAZARD
and
Grounding on page 3.

6308-151
TYPICAL INST ALLA TION (HYDRAULIC–POWERED PUMPS)
0627B
KEY
APump
BWall
Bracket
C Hydraulic Supply Line
D Hydraulic Return Line
E Drain Line (from pressure reducing valve)
F Pressure Gauge
G Flow Control V alve
H
Pressure Reducing V alve
JAccumulator
K
Drain Line (from motor drip pan)
L Fluid Filter
M Fluid Drain V alve (required)
N
Grounded Fluid Supply Hose
P Fluid Whip Hose
RGun/V alve Swivel
S Airless Spray Gun or Dispensing V alve
T
Drum Suction Kit
U Hydraulic Supply Line Shutof f V alve
V
Hydraulic Return Line Shutof f V alve
Y
Ground Wire (required)
AA Hydraulic Return Line Filter
A
B
D
E
F
G
HJ
K
M
N
P
Y
200 LITER
(55 GAL.)
DRUM
L
R
S
T
U
C
V
HYDRAULIC
POWER SUPPL Y
DRAINAGE
CONTAINER
AA

308-151 7
INSTALLATION (HYDRAULIC–POWERED PUMPS)
NOTE: Reference numbers and letters in parentheses
in
the text refer to the callouts in the figures and
the parts drawing.
See pages 22 and 23 for accessories available
from
Graco. If you supply your own accessories,
be sure they are adequately sized and pressure–
rated to meet the system’ s requirements.
The T ypical Installation shown on page 6 is only a guide
for selecting and installing system components and ac-
cessories. Contact your Graco representative or Graco
Technical Assistance (see back page) for assistance in
designing
a system to suit your particular needs.
It is very important to keep the hydraulic supply sys -
tem clean at all times. Be sure that all hydraulic fluid
lines are absolutely clean. Blow out the lines with air
and flush thoroughly with solvent before connecting
to the hydraulic motor, to avoid introducing harmful
contaminants
into the motor . Plug the hydraulic lines
immediately when they are disconnected.
Do not exceed 37.8 liter/min (10 gpm) hydraulic oil
volume
to the motor , to avoid pump stalling.
For optimum pump performance, keep the tempera -
ture
of the hydraulic oil below 54  C (130 F).
CAUTION
SYSTEM ACCESSORIES
Refer to the T ypical Installation drawing on page 6.
A fluid drain valve (M) is required in your system to
help reduce the risk of serious bodily injury , includ -
ing
fluid injection and splashing of fluid in the eyes
or on the skin if you are adjusting or repairing the
pump.
The
fluid drain valve assists in relieving fluid pres -
sure in the displacement pump, hose, and gun.
Triggering the gun to relieve pressure may not be
sufficient.
WARNING
Mounting
Accessories
Mount the pump (A) to suit the type of installation
planned. The Typical Installation on page 6 illustrates a
wall–mounted
system. Pump dimensions and the mount -
ing
hole layout are shown on pages 30 and 31.
Filters
Be sure your hydraulic power supply is equipped with a
suction filter to the hydraulic pump and a system return
line
filter (AA) of 10 micron size.
Carefully follow the manufacturer ’ s recommendations on
reservoir and filter cleaning, and periodic changes of hy -
draulic
fluid. Use only Graco–approved hydraulic oil. See
the Accessories section.
Hydraulic Lines
The motor has a 3/4 npt(f) hydraulic oil supply fitting, and
a 1” npt(f) hydraulic oil return fitting. Use a minimum 13
mm
(1/2 in.) ID hydraulic supply line, and a minimum 22
mm (7/8 in.) ID return line.
On the hydraulic supply line (C), install the following
accessories
in the order shown in the T ypical Installation,
using adapters as necessary:
A shutoff valve (U ) to isolate the pump for servicing.
A fluid pressure gauge (F) to monitor hydraulic oil
pressure to the motor and to avoid overpressurizing
the motor or displacement pump, and a pressure–
and temperature–compensated flow control
valve (G) to prevent the motor from running too fast
and
possibly damaging itself.
A pressure reducing valve (H), with a drain line (E)
running directly into the hydraulic return line (D).
An accumulator (J) to reduce the hammering ef fect
caused
by the motor reversing direction.
On the hydraulic return line (D), install the following ac -
cessories in the order shown in the T ypical Installation,
using
adapters as necessary:
A shutoff valve (V ) to isolate the pump for servicing.
A filter (AA ) of 10 micron size.
Hydraulic Motor Drip Pan
The hydraulic motor has a drip pan to collect any leakage
that may occur . Connect a 6 mm (1/4 in.) ID drain line (K)
to the barbed hose fitting on the drip pan, and place the
free end in a suitable container to receive the drainage.
Fluid Supply Hoses
Be
sure all fluid supply hoses (N and P) are properly sized
and pressure–rated for your system. Use only grounded
hoses. Fluid hoses must have spring guards on both
ends.
Use of a short whip hose (P) and a swivel (R) be -
tween the main fluid hose (N) and the gun/valve (S) al-
lows
freer gun/valve movement.
Fluid Line Accessories
Install the following accessories in the positions shown in
the T ypical Installation, using adapters as necessary:
A fluid filter (L) includes a 60 mesh (250 micron)
stainless
steel element to filter particles from the fluid
as it leaves the pump. It includes a fluid drain valve
(M), which is required in your system to relieve fluid
pressure
in the hose and gun (see the WARNING at
left).
A gun or valve (S) dispenses the fluid. The gun
shown in the T ypical Installation is an airless spray
gun
for light to medium viscosity fluids.
A gun swivel (R) allows freer gun movement.
A suction kit (T) allows the pump to draw fluid from a
200 liter (55 gallon) drum.
GROUNDING
WARNING
Before operating the pump, ground the system as
explained under FIRE OR EXPLOSION HAZARD
and
Grounding on page 3.

8308-151
OPERATION/MAINTENANCE
Pressure Relief Procedure
T o reduce the risk of serious bodily injury , including
fluid injection, splashing in the eyes or on the skin, or
injury from moving parts, always follow this proce-
dure
whenever you shut of f the pump, when check -
ing
or servicing any part of the spray/dispensing sys -
tem, when installing, cleaning or changing spray
tips/nozzles, and whenever you stop spraying/dis-
pensing.
1. Engage the spray gun/dispensing valve safety
latch.
2. Shut
off the air or hydraulic supply to the pump.
3. In air–powered systems, close the bleed–type
master air valve (required in your system). In
hydraulic–powered
systems, close the hydraulic
supply line valve first , then the return line valve.
4. Disengage the gun/valve safety latch.
5. Hold a metal part of the gun/valve firmly to the
side
of a grounded metal pail, and trigger the gun/
valve to relieve pressure.
6. Engage the gun/valve safety latch.
7. Open the drain valve (required in your system)
and/or the pump bleeder valve, having a con-
tainer
ready to catch the drainage.
8. Leave the drain valve open until you are ready to
spray/dispense again.
If you suspect that the spray tip/nozzle or hose is
completely clogged, or that pressure has not been
fully
relieved after following the steps above, VER Y
SLOWLY
loosen the tip guard retaining nut, nozzle,
or hose end coupling and relieve pressure gradually ,
then
loosen completely . Now clear the tip/nozzle or
hose.
WARNING
P
ACKING NUT/WET–CUP (ALL MODELS)
Fill the packing nut/wet–cup (3) 1/3 full with Graco Throat
Seal Liquid (TSL) or compatible solvent. See Fig. 2. Us -
ing the supplied wrench (104), adjust the packing nut
weekly so it is just snug; do not overtighten. Follow the
Pressure
Relief Procedure W arning above before ad -
justing
the packing nut.
FLUSHING THE PUMP (ALL MODELS)
The pump is tested with lightweight oil, which is left in to
protect the pump parts. If the fluid you are using may be
contaminated by the oil, flush it out with a compatible sol -
vent
before using the pump.
For your safety , read the warning section, FIRE
OR
EXPLOSION HAZARD on page 3 before flush -
ing,
and follow all the recommendations given there.
WARNING
OPERATION
(AIR–POWERED MODELS)
Starting and Adjusting the Pump
Refer
to the TYPICAL INST ALLATION on page 4. Con -
nect
the suction kit (T) to the pump’ s fluid inlet, and place
the tube into the fluid supply .
Be sure the air regulator (F) is closed. Then open the
pump’s
bleed–type master air valve (E). Hold a metal part
of the spray gun/dispensing valve (S) firmly to the side of
a grounded metal pail and hold the trigger open. Now
slowly
open the air regulator until the pump starts.
Cycle the pump slowly until all the air is pushed out and
the pump and hoses are fully primed. Release the spray
gun/dispensing valve trigger and engage the safety latch.
The pump should stall against pressure when the trigger
is released.
If the pump fails to prime properly , open the bleeder valve
(24) slightly . Use the bleed hole, on the underside of the
valve, as a priming valve until the fluid appears at the
hole.
See Fig 2. Close the bleeder valve.
NOTE: When changing fluid containers with the hose
and
gun already primed, open the bleeder valve
(24), to assist in priming the pump and venting air
before it enters the hose. Close the bleeder valve
when all air has been eliminated.
To reduce the risk of fluid injection, DO NOT use
your hand or fingers to cover the bleed hole when
priming
the pump.
WARNING
With the pump and lines primed, and with adequate air
pressure and volume supplied, the pump will start and
stop
as the gun/valve is opened and closed. In a circulat -
ing
system, the pump will speed up or slow down on de -
mand,
until the air supply is shut of f.
Use the air regulator to control the pump speed and the
fluid pressure. Always use the lowest air pressure neces -
sary to get the desired results. Higher pressures cause
premature
tip/nozzle and pump wear .
To reduce the risk of overpressurizing your system,
which could result in component rupture and cause
serious bodily injury, NEVER exceed the specified
MAXIMUM INCOMING AIR PRESSURE to the
pump
(see the T echnical Data on pages 24–27).
WARNING
Never allow the pump to run dry of the fluid being
pumped. A dry pump will quickly accelerate to a high
speed,
possibly damaging itself. A pump runaway valve
(C), which shuts of f the air supply to the pump if the pump
accelerates beyond the pre–set speed, is available. See
the Typical Installation on page 4 and ACCESSORIES
on page 22. If your pump accelerates quickly, or is run-
ning
too fast, stop it immediately and check the fluid sup -
ply. If the supply container is empty and air has been
pumped into the lines, refill the container and prime the
pump and the lines with fluid, or flush and leave it filled
with
a compatible solvent. Be sure to eliminate all air from
the fluid system.
Shutdown and Care of the Pump
For overnight shutdown, follow the Pressure Relief Pro -
cedure
W arning at left. Stop the pump at the bottom of
the stroke to prevent fluid from drying on the exposed dis -
placement
rod and damaging the throat packings.
Always flush the pump before the fluid dries on the dis-
placement
rod. Never leave water or water–based fluid in
the pump overnight. First, flush with water or a compat-
ible solvent, then with mineral spirits. Relieve the pres-
sure,
but leave the mineral spirits in the pump to protect
the parts from corrosion.

308-151 9
0566
Fig 2
324
BLEED HOLE
MUST F ACE
DOWN
0572
104
Model 222–832 Shown
OPERA TION (HYDRAULIC–POWERED MODELS)
Starting and Adjusting the Pump
Refer
to the TYPICAL INST ALLATION on page 6. Con -
nect
the suction kit (T) to the pump’ s fluid inlet, and place
the tube into the fluid supply .
Check
the hydraulic fluid level before each use, and add
fluid as necessary .
Make
certain that the supply line shutof f valve (U) and the
return line shutof f valve (V) are closed.
Start the hydraulic power supply .
Hold a metal part of the spray gun/dispensing valve (S)
firmly to the side of a grounded metal pail and hold the
trigger
open.
Open the return line shutof f valve (V) first, then slowly
open
the supply line shutof f valve (U).
Cycle the pump slowly until all the air is pushed out and
the pump and hoses are fully primed. Release the spray
gun/dispensing valve trigger and engage the safety latch.
The pump should stall against pressure when the trigger
is released.
If the pump fails to prime properly , open the bleeder valve
(24) slightly . Use the bleed hole, on the underside of the
valve, as a priming valve until the fluid appears at the
hole.
See Fig 2. Close the bleeder valve.
NOTE: When changing fluid containers with the hose
and
gun already primed, open the bleeder valve
(24), to assist in priming the pump and venting air
before it enters the hose. Close the bleeder valve
when all air has been eliminated.
To reduce the risk of fluid injection, DO NOT use
your hand or fingers to cover the bleed hole when
priming
the pump.
WARNING
With the pump and lines primed, and with adequate hy-
draulic volume supplied, the pump will start and stop as
the gun/valve is opened and closed. In a circulating sys -
tem, the pump will speed up or slow down on demand,
until
the hydraulic power supply is shut of f.
Use
the fluid pressure gauge (F) and pressure–reducing
valve (H) to control the pump speed and the fluid outlet
pressure.
Always use the lowest hydraulic flow and pres -
sure necessary to get the desired results. Higher pres-
sures
cause premature tip/nozzle and pump wear .
To
reduce the risk of overpressurizing your system,
which could result in component rupture and cause
serious bodily injury , NEVER exceed 105 bar (1500
psi) MAXIMUM HYDRAULIC INPUT PRESSURE
to the pump, or 140 bar (2000 psi) MAXIMUM
FLUID WORKING PRESSURE
(see the Technical
Data
on page 28).
To prevent overpressurizing the hydraulic motor or
its
seals, AL WA YS shut of f the supply line valve (U)
first , then shut of f the return line valve (V).
WARNING
Do
not allow the hydraulic oil temperature to exceed
54C (130 F). The pump seals will wear faster and
leakage may occur if the pump is operated at higher
oil temperatures.
CAUTION
Never allow the pump to run dry of the fluid being
pumped. A dry pump will quickly accelerate to a high
speed, possibly damaging itself. If your pump acceler-
ates
quickly , or is running too fast, stop it immediately and
check the fluid supply . If the supply container is empty
and
air has been pumped into the lines, refill the container
and prime the pump and the lines with fluid, or flush and
leave it filled with a compatible solvent. Be sure to elimi -
nate
all air from the fluid system.
Shutdown and Care of the Pump
For overnight shutdown, follow the Pressure Relief Pro -
cedure
W arning on page 8. Stop the pump at the bottom
of the stroke to prevent fluid from drying on the exposed
displacement rod and damaging the throat packings.
Always flush the pump before the fluid dries on the dis-
placement
rod. Never leave water or water–based fluid in
the pump overnight. First, flush with water or a compat-
ible solvent, then with mineral spirits. Relieve the pres-
sure,
but leave the mineral spirits in the pump to protect
the parts from corrosion.

10 308-151
TROUBLESHOOTING CHART
Pump fails to operate Restricted line or inadequate air/hydraulic Clear; increase air/hydraulic supply .
supply; closed or clogged valves Check that valves are open.
Obstructed fluid hose or gun/valve; Open, clear*; use hose with larger ID.
fluid hose ID is too small
Fluid dried on displacement rod Clean; always stop pump at bottom of stroke;
keep wet–cup 1/3 filled with compatible solvent.
Dirty, worn, or damaged motor parts Clean or repair; see separate motor manual.
Pump operates, but output Restricted line or inadequate air/hydraulic Clear; increase air/hydraulic supply .
low on both strokes supply; closed or clogged valves Check that valves are open.
Obstructed fluid hose or gun/valve; Open, clear*; use hose with larger ID.
fluid hose ID is too small
Bleeder valve open Close.
W
orn packings in displacement pump Replace packings.
Pump operates, but output Held open or worn intake valve Clear valve; service.
low on down stroke
Pump operates, but output Held open or worn fluid piston valve Clear valve; replace packings.
low on up stroke or packings
Erratic or accelerated Exhausted fluid supply Refill and prime.
pump speed
Held open or worn intake valve Clear valve; service.
Held open or worn fluid piston valve Clear valve; replace packings.
or packings
CAUSEPROBLEM SOLUTION
*To determine if the fluid hose or gun/valve is obstructed, follow the Pressure Relief Procedure W arning below . Disconnect the
fluid hose and place a container at the pump fluid outlet to catch any fluid. T urn on the air or hydraulic supply just enough to start
the pump. If the pump starts when the air/hydraulic supply is turned on, the obstruction is in the fluid hose or gun/valve.
NOTE: CHECK ALL POSSIBLE PROBLEMS AND SOLUTIONS BEFORE DISASSEMBLING PUMP.
Pressure Relief Procedure
To reduce the risk of serious bodily injury , including
fluid injection, splashing in the eyes or on the skin, or
injury
from moving parts, always follow this procedure
whenever you shut of f the pump, when checking or
servicing any part of the spray/dispensing system,
when installing, cleaning or changing spray tips/
nozzles,
and whenever you stop spraying/dispensing.
1. Engage the spray gun/dispensing valve safety
latch.
2. Shut
off the air or hydraulic supply to the pump.
3. In air–powered systems, close the bleed–type
master air valve (required in your system). In
hydraulic–powered systems, close the hydraulic
supply
line valve first, then the return line valve.
4. Disengage the gun/valve safety latch.
5. Hold a metal part of the gun/valve firmly to the side
of a grounded metal pail, and trigger the gun/valve
to relieve pressure.
6. Engage the gun/valve safety latch.
7. Open the drain valve (required in your system) and/
or pump bleeder valve, having a container ready to
catch the drainage.
8. Leave the drain valve open until you are ready to
spray/dispense
again.
If you suspect that the spray tip/nozzle or hose is com -
pletely
clogged, or that pressure has not been fully re -
lieved
after following the steps above, VER Y SLOWL Y
loosen
the tip guard retaining nut, nozzle, or hose end
coupling and relieve pressure gradually , then loosen
completely.
Now clear the tip/nozzle or hose.
WARNING

308-151 11
SERVICE
REQUIRED T OOLS

Set of socket wrenches
 Set of adjustable wrenches
 24 in. adjustable wrench
T orque wrench
 Rubber mallet
 Arbor press
 Soft wooden block (approx. 1 square foot in size)
 Large vise, with soft jaws
 Thread lubricant
Anti–seize l ubrican t ( Par t N o . 2 22–955 , s e e p age 2 3)
DISCONNECTING
THE DISPLACEMENT PUMP
1. Flush the pump, if possible. Stop the pump at the bot -
tom
of its stroke. Follow the Pressure Relief Proce -
dure
W arning on page 10.
2. Disconnect the air or hydraulic hose. Plug all hydrau -
lic hoses immediately , to prevent contamination of
the hydraulic system. Hold the fluid outlet fitting (4)
with a wrench to keep it from being loosened while
you
disconnect the fluid hose.
3. Disconnect the displacement pump (105) from the
motor (101) as follows. Be sure to note the relative
position
of the pump’ s fluid outlet to the air or hydrau -
lic inlet of the motor . If the motor does not require
servicing,
leave it attached to its mounting.
Be sure to use AT LEAST two people when lifting,
moving, or disconnecting the pump. This pump is
too heavy for one person. If you are disconnecting
the displacement pump from a motor which is still
mounted
(for example, on a wall bracket), BE SURE
to support the displacement pump while it is being
disconnected,
to prevent it from falling and causing
injury or property damage. Do this by securely brac -
ing
the pump, or by having at least two people hold it
while another disconnects it.
CAUTION
4. Using an adjustable wrench, unscrew the coupling
nut
(103) from the connecting rod adapter (102). Re -
move
the coupling collars (108). T ake care not to lose
or drop them. See Fig 3.
5. Hold the tie rod flats with a wrench to keep the rods
from turning. Unscrew the nuts (106) from the tie
rods
(107). Carefully remove the displacement pump
(105) from the motor (101). See Fig 3.
6. Refer to page 12 for displacement pump service. T o
service the air or hydraulic motor, refer to the sepa-
rate
motor manual, supplied.
RECONNECTING THE DISPLACEMENT PUMP
1. Use at least two people to hold the displacement
pump while another reconnects it to the motor (see
the
WARNING above). Orient the pump’ s fluid outlet
to the air or hydraulic inlet as was noted in step 3 un -
der
Disconnecting the Displacement Pump. Posi -
tion the displacement pump (105) on the tie rods
(107).
See Fig 3.
2. Screw the nuts (106) onto the tie rods (107) and
torque
to 81–89 N.m (60–66 ft–lb).
3. Place the coupling nut (103) on the displacement rod
(1), then place the coupling collars (108) into the nut.
Screw the coupling nut onto the connecting rod
adapter (102) loosely . Hold the connecting rod
adapter flats with a wrench to keep it from turning.
Use
an adjustable wrench to tighten the coupling nut.
Torque to 357–392 N.m (263–289 ft–lb).
4. Torque the packing nut (3) to 135–169 N.m
(100–125
ft–lb).
5. Reconnect all hoses. Reconnect the ground wire if it
was disconnected. Fill the wet–cup (3) 1/3 full of
Graco
Throat Seal Liquid or compatible solvent.
6. Turn on the air or hydraulic power supply . On hydrau -
lic pumps, open the hydraulic return line valve
first ,
then the supply line valve. Run the pump slowly to
ensure
that it is operating properly .
Fig. 3
108
101
106
TORQUE T O
81–89 N.m
(60–66 ft–lb)
103
TORQUE TO
357–392 N.m
(263–289 ft–lb)
1
3
TORQUE T O
135–169 N.m
(100–125 ft–lb)
0567
105
0572
4
104
SQUARE HOLE IS
FOR USE WITH
TORQUE WRENCH
Model 222–832
Shown
107
TORQUE T O
81–89 N.m
(60–66 ft–lb)
102
TORQUE TO
315–350 N.m
(232–255 ft–lb)

12 308-151
DISPLACEMENT
PUMP SER VICE
NOTE: These instructions apply to standard displace-
ment pump 222–801 (with and leather
packings) and optional displacement pump
222–910
(with UHMWPE and leather packings).
Disassembly
When disassembling the pump, lay out all the removed
parts in sequence, to ease reassembly . Clean all parts
with a compatible solvent and inspect them for wear or
damage.
Refer to Fig 4.
NOTE: Repair Kits are available to replace the throat
and
piston packings. For the best results, use all
the new parts in the kit. Parts included are de-
noted
with an asterisk, for example (8*). Kits are
also available to convert the pump to dif ferent
packing
materials. Refer to page 21.
Repair Kit 222–840 is available to replace the o–
rings and cylinder seals. For the best results, use
all the new parts in the kit. Parts included are de -
noted
with two asterisks, for example (5**).
1. Stand the displacement pump upright in a large vise.
Loosen, but do not remove, the packing nut (3). Re -
move the six long cap screws (20), using a socket
wrench.
2. Lift the outlet housing (19) straight up off the pump.
Be careful not to scratch the displacement rod (1)
while
removing the housing.
3. Lift the cylinder (7) of f the intake housing (17). The
displacement rod (1) and the piston assembly may
come
with the cylinder .
4. Remove
the seal (6), ball guide (14), intake ball (16),
intake seat housing (15), and o–ring (31) from the in -
take housing (17). Inspect the ball (16) and the ball
seat
on the housing (15) for wear or damage.
5. Remove the seal (6) from the bottom of the outlet
housing (19), then place the housing in a vise. Un-
screw the packing nut (3). Remove the throat v–
packings
(26 and 27) and glands (25 and 28) from the
outlet housing. DO NOT remove the outlet fitting (4)
and o–ring (5) unless they need replacement.
6. Unscrew the bleeder valve (24) completely from the
outlet housing (19). Clean the bleed hole in the valve
body and the valve port in the outlet housing.
7. If the displacement rod (1) and piston assembly are
still in the cylinder (7), stand the cylinder upright on a
wooden block. Using a rubber mallet or an arbor
press, drive the rod down into the cylinder as far as
possible,
then place the cylinder on its side and con -
tinue to drive the rod out the bottom until the piston
comes
free. Pull the rod and piston from the cylinder .
To
reduce the possibility of costly damage to the rod
(1) and cylinder (7),
ALWAYS use a rubber mallet or
an arbor press to drive the rod out of the cylinder . Be
sure to place the cylinder on a soft block of wood.
NEVER use a hammer to drive the rod.
CAUTION
8. Put
the flats of the piston seat housing (12) in a vise.
Use a 24 in. adjustable wrench on the flats of the pis -
ton
ball guide (9) and unscrew the rod (1) and guide
(9) from the housing (12). Be careful to catch the pis -
ton ball (10) as you separate the housing (12) and
ball guide (9), so that it doesn’t fall and suf fer dam-
age.
9. Remove
the piston v–packings (8 and 13) and glands
(11 and 34) from the piston seat housing (12). In-
spect
the ball (10) and ball seat on the housing (12)
for wear or damage.
10. Inspect the outer surface of the displacement rod (1)
and the inner surface of the cylinder (7) for scoring or
wear; replace either part if necessary . If the rod is be -
ing
replaced, remove the ball guide (9) as explained
in step 1 1.
11. Place the flats of the displacement rod (1) in a vise.
Using a 24 in. adjustable wrench on the flats of the
ball
guide (9), unscrew the ball guide from the rod.
Reassembly
1.
Place the flats of the displacement rod (1) in a vise.
Apply anti–seize lubricant 222–955 (see page 23) to
the threads and mating faces of the rod (1) and the
ball
guide (9). Using a 24 in. adjustable wrench on the
flats of the ball guide, screw it onto the rod. T orque to
459–481 N.m (338–354 ft–lb). See Fig 4.
2. Place the female gland (1 1*) on the piston seat hous -
ing
(12). Install the five v–packings one at a time with
the lips facing up,
in the following order:
Displacement Pump 222–801 only: (8*),
leather (13*), leather, and Install the
male
gland (34*). See Fig 4, Detail A.
Displacement Pump 222–910 only: UHMWPE
(8*), leather (13*), UHMWPE, leather, and
UHMWPE. Install the male gland (34*). See Fig 4,
Detail
A.
NOTE: To convert the pump to a dif ferent packing mate -
rial,
see page 21.
3. Apply anti–seize lubricant 222–955 (see page 23) to
the threads and mating faces of the ball guide (9) and
piston seat housing (12). Place the ball (10) on the
piston
seat. Screw the piston assembly into the ball
guide (9) hand tight. Place the flats of the piston seat
housing (12) in a vise, and torque the rod (1) and
guide
(9) onto the piston assembly , to 459–481 N.m
(338–354 ft–lb).
4. Place the cylinder (7) on end on a block of wood, on
the floor (the cylinder is symmetrical, so either end
may
face up). Lubricate the piston packings. With the
piston end facing down, lower the rod (1) into the cyl -
inder. Start the piston into the cylinder as much as
possible,
then drive the rod and piston the rest of the
way into the cylinder , using an arbor press.
To reduce the possibility of costly damage to the rod
(1) and cylinder (7), ALWAYS use an arbor press to
drive the rod into the cylinder, and be sure to place
the cylinder on a soft block of wood. NEVER use a
hammer to drive the rod.
CAUTION
PTFE
PTFE
PTFE
PTFE

308-151 13
Fig
4
0421
1
USE ARBOR PRESS
TO DRIVE ROD
INT
O CYLINDER (7)
9
TORQUE TO
459–481 N.m (338–354 ft–lb)
*11
*8
*13
*8
*8
*13
*34
10
7
17
15
16
14
PIST ON BALL SEA T
19
*28
*26
*27
*26
*26
*27
*25
24
APPLY SEALANT
**5
LUBRICATE
4
TORQUE TO
156–171 N.m
(1 15–126 ft–lb)
20
APPL Y THREAD LUBRICANT .
T
ORQUE OPPOSITEL Y AND
EVENL
Y T O 260–300 N.m
(190–220 ft–lb)
3
TORQUE T O 136–169 N.m
(100–125 ft–lb)
DET AIL A: PIST ON PACKINGS
LUBRICA
TE P ACKINGS.
LIPS OF V–P ACKINGS
MUST F ACE UP
DET AIL B: THROA T P ACKINGS
LUBRICA
TE P ACKINGS.
LIPS OF V–P ACKINGS
MUST F ACE DOWN
12
TORQUE TO
459–481 N.m (338–354 ft–lb)
6** LUBRICATE
6** LUBRICATE
31**
LUBRICATE
INTAKE
BALL SEA T
APPL Y ANTI–SEIZE
LUBRICANT T O THREADS
AND MA TING F ACES OF
ROD (1), BALL GUIDE (9) AND
PISTON SEA T HOUSING (12).

14 308-151
5. Lubricate
the o–ring (31**) and seal (6**). Install the
o–ring on the intake seat housing (15). Install the in -
take seat housing (15), intake ball (16), ball guide
(14),
and seal (6**) in the intake housing (17). Set the
intake housing all the way into the vise with soft jaws,
facing upright.
6. Place the cylinder (7) onto the intake housing (17).
Tap
on the top of the displacement rod (1) with a rub -
ber
mallet, to seat the cylinder .
7. Lubricate
the throat packings. Place the male gland
(28*) into the outlet housing (19). Install the five v–
packings
one at a time with the lips facing down, in
the following order:
Displacement Pump 222–801 only: (26*),
leather (27*), leather, and Install the
female
gland (25*). See Fig 4, Detail B.
Displacement Pump 222–910 only: UHMWPE
(26*), leather (27*), UHMWPE, leather , and
UHMWPE.
Install the female gland (25*). See Fig 4,
Detail B.
NOTE: To convert the pump to a dif ferent packing mate -
rial,
see page 21.
8. Lubricate the threads of the packing nut (3), and
loosely
install it in the outlet housing (19).
9. Place the outlet housing (19) in a vise. Apply thread
sealant to the threads of the bleeder valve (24), and
reinstall it in the outlet housing, making sure the
bleed
hole faces down, toward the bottom of the out -
let
housing.
NOTE: The bleeder valve (24) has two sets of threads.
When
reassembling, be sure to screw the valve
fully into the outlet housing (19).
NOTE: It is not ordinarily necessary to remove the outlet
fitting (4) and o–ring (5**). However , if they were
replaced because of damage, lubricate the o–
ring and place it on the fitting. Screw the fitting
into the outlet housing (19). Torque to 156–171
N.m (1
15–126 ft–lb).
10. Lubricate the seal (6**) and install it in the bottom of
the outlet housing (19). Set the outlet housing on top
of the cylinder (7). Apply thread lubricant to the six
long
cap screws (20). Install the cap screws through
the outlet housing (19) and thread them loosely by
hand into the intake housing (17). T ighten the cap
screws oppositely and evenly , using a socket
wrench, then torque to 260–300 N.m (190–220 ft–
lb).
11. Reconnect the displacement pump to the air motor
as
explained on page 1 1.
PTFE
PTFE
PTFE

308-151 15
PARTS DRA WING AND LIST
Model 222–832, Series A
20:1 Ratio King Pump, with Standard Air Motor
Includes items 101–108
HOW T O ORDER P ARTS
1 To be sure you receive the correct replacement parts, kits or
accessories, always give all of the information requested in the
chart
below .
2. Check the parts list to identify the correct part number; do not use
the ref. no. when ordering.
3. Order all parts from your nearest Graco distributor .
6 digit
Part Number Qty Part Description
REF PART
NO. NO. DESCRIPTION QTY
101 207–647 AIR MOT
OR, King, standard
See 306–968 for parts 1
102 184–451
ADAPTER, connecting rod 1
103 184–096 NUT , coupling 1
104 184–278 WRENCH, packing nut 1
105 222–801 PUMP
, displacement
See pages 20 & 21 for parts
1
106 106–166 NUT , hex; M16 x 2.0 3
107 184–452 ROD, tie; 265 mm (10.43”)
shoulder to shoulder 3
108 184–130 COLLAR, coupling 2
101
105
0567
0572
104
106
TORQUE T O
81–89 N.m
(60–66 ft–lb)
103
TORQUE TO
357–392 N.m
(263–289 ft–lb)
107
TORQUE TO
81–89 N.m
(60–66 ft–lb)
102
TORQUE TO
315–350 N.m
(232–255 ft–lb)
108

16 308-151
PARTS DRA WING AND LIST
Model 222–833, Series A
20:1 Ratio King Pump, with Quiet Air Motor
Includes items 101–108
HOW T O ORDER P ARTS
1 To be sure you receive the correct replacement parts, kits or
accessories, always give all of the information requested in the
chart
below .
2. Check the parts list to identify the correct part number; do not use
the ref. no. when ordering.
3. Order all parts from your nearest Graco distributor .
6 digit
Part Number Qty Part Description
REF PART
NO. NO. DESCRIPTION QTY
101 220–106 AIR MOT
OR, King, quiet
See 307–741 for parts 1
102 184–451
ADAPTER, connecting rod 1
103 184–096 NUT , coupling 1
104 184–278 WRENCH, packing nut 1
105 222–801 PUMP , displacement
See pages 20 & 21 for parts
1
106 106–166 NUT , hex; M16 x 2.0 3
107 184–452
ROD, tie; 265 mm (10.43”)
shoulder to shoulder 3
108 184–130 COLLAR, coupling 2
101
105
0568
0572
104
106
TORQUE T O
81–89 N.m
(60–66 ft–lb)
103
TORQUE TO
357–392 N.m
(263–289 ft–lb)
107
TORQUE TO
81–89 N.m
(60–66 ft–lb)
102
TORQUE TO
315–350 N.m
(232–255 ft–lb)
108

308-151 17
PARTS DRA WING AND LIST
Model 222–826, Series A
10:1 Ratio Bulldog Pump, with Standard Air Motor
Includes items 101–108
HOW T O ORDER P ARTS
1 To be sure you receive the correct replacement parts, kits or
accessories, always give all of the information requested in the
chart
below .
2. Check the parts list to identify the correct part number; do not use
the ref. no. when ordering.
3. Order all parts from your nearest Graco distributor .
6 digit
Part Number Qty Part Description
REF PART
NO. NO. DESCRIPTION QTY
101 208–356 AIR MOT
OR, Bulldog, standard
See 307–049 for parts 1
102 184–451
ADAPTER, connecting rod 1
103 184–096 NUT , coupling 1
104 184–278 WRENCH, packing nut 1
105 222–801 PUMP
, displacement
See pages 20 & 21 for parts
1
106 106–166 NUT , hex; M16 x 2.0 3
107 184–452 ROD, tie; 265 mm (10.43”)
shoulder to shoulder 3
108 184–130 COLLAR, coupling 2
101
105
0570
0572
104
106
TORQUE T O
81–89 N.m
(60–66 ft–lb)
103
TORQUE TO
357–392 N.m
(263–289 ft–lb)
107
TORQUE TO
81–89 N.m
(60–66 ft–lb)
102
TORQUE TO
315–350 N.m
(232–255 ft–lb)
108

18 308-151
PARTS DRA WING AND LIST
Model 222–824, Series A
10:1 Ratio Bulldog Pump, with Quiet Air Motor
Includes items 101–108
HOW T O ORDER P ARTS
1 To be sure you receive the correct replacement parts, kits or
accessories, always give all of the information requested in the
chart
below .
2. Check the parts list to identify the correct part number; do not use
the ref. no. when ordering.
3. Order all parts from your nearest Graco distributor .
6 digit
Part Number Qty Part Description
REF PART
NO. NO. DESCRIPTION QTY
101 215–255 AIR MOT
OR, Bulldog, quiet
See 307–304 for parts 1
102 184–451
ADAPTER, connecting rod 1
103 184–096 NUT , coupling 1
104 184–278 WRENCH, packing nut 1
105 222–801 PUMP , displacement
See pages 20 & 21 for parts
1
106 106–166 NUT , hex; M16 x 2.0 3
107 184–452
ROD, tie; 265 mm (10.43”)
shoulder to shoulder 3
108 184–130 COLLAR, coupling 2
101
105
0571
0572
104
106
TORQUE T O
81–89 N.m
(60–66 ft–lb)
103
TORQUE TO
357–392 N.m
(263–289 ft–lb)
107
TORQUE TO
81–89 N.m
(60–66 ft–lb)
102
TORQUE TO
315–350 N.m
(232–255 ft–lb)
108

308-151 19
PARTS DRA WING AND LIST
Model 222–834, Series A
V iscount Pump, with Quiet Hydraulic Motor
Includes items 101–108
HOW T O ORDER P ARTS
1 To be sure you receive the correct replacement parts, kits or
accessories, always give all of the information requested in the
chart
below .
2. Check the parts list to identify the correct part number; do not use
the ref. no. when ordering.
3. Order all parts from your nearest Graco distributor .
6 digit
Part Number Qty Part Description
REF PART
NO. NO. DESCRIPTION QTY
101 223–646 HYDRAULIC MOTOR, V
iscount, quiet
See 308–048 for parts 1
102 184–451
ADAPTER, connecting rod 1
103 184–096 NUT , coupling 1
104 184–278 WRENCH, packing nut 1
105 222–801 PUMP
, displacement
See pages 20 & 21 for parts
1
106 106–166 NUT
, hex; M16 x 2.0 3
107 184–452 ROD, tie; 265 mm (10.43”)
shoulder to shoulder 3
108 184–130 COLLAR, coupling 2
101
105
0569
0572
104
106
TORQUE T O
81–89 N.m
(60–66 ft–lb)
103
TORQUE TO
357–392 N.m
(263–289 ft–lb)
107
TORQUE TO
81–89 N.m
(60–66 ft–lb)
102
TORQUE TO
315–350 N.m
(232–255 ft–lb)
108

20 308-151
9
TORQUE TO
459–481 N.m
(338–354 ft–lb)
0419
PARTS DRA WING
1
31**
27*
*28
*8
*11
*26
*25
19
17
16***
15
14
13*
*34
10***
7
6**
6**
**5
LUBRICATE
4
TORQUE T O
156–171 N.m
(1 15–126 ft–lb)
20
TORQUE TO
260–300 N.m
(190–220 ft–lb)
APPL Y THREAD LUBRICANT
24
APPL Y SEALANT
LIPS OF
V–PACKINGS
MUST F ACE UP
LIPS OF
V–PACKINGS
MUST F ACE
DOWN
3
TORQUE TO
135–169 N.m
(100–125 ft–lb)
12
TORQUE TO
459–481 N.m
(338–354 ft–lb)
APPL Y ANTI–SEIZE LUBRICANT
T O THREADS AND MA TING F ACES
APPL Y ANTI–SEIZE
LUBRICANT
T
O THREADS AND
MA TING F ACES
Model 222–801, Series A, Standard Displacement Pump
supplied with assemblies shown on pages 15–19
and Leather Packings
Includes items 1–34
Model 222–910, Series A, Optional Displacement Pump
UHMWPE and Leather Packings
Includes items 1–34
PTFE