Graco saniforce 2150 Instruction Manual

Operation
SaniForce® SaniForce®
SaniForce®2150, 2150, 2150,3000, 3000, 3000,4000, 4000, 4000,
Electric Electric
Electric- - -Operated Operated OperatedDiaphragm Diaphragm DiaphragmPump Pump Pump3A5132M 3A5132M
3A5132M
EN EN
EN
2 2
2- - -Inch, Inch, Inch,3 3 3- - -Inch, Inch, Inch,and and and4 4 4- - -Inch Inch Inchpumps pumps pumpswith with withelectric electric electricdrive drive drivefor for for󰘱uid 󰘱uid 󰘱uidtransfer transfer transferapplications. applications. applications.
Not Not
Notapproved approved approvedfor for foruse use usein in inexplosive explosive explosiveatmospheres atmospheres atmospheresor or orhazardous hazardous hazardous(classi󰘰ed) (classi󰘰ed) (classi󰘰ed)locations locations locationsunless unless unlessotherwise otherwise otherwise
stated. stated.
stated.See See SeeApprovals Approvals Approvalspage page pagefor for formore more moreinformation. information. information.For For Forprofessional professional professionaluse use useonly. only. only.
Important Important
ImportantSafety Safety SafetyInstructions Instructions Instructions
Readallwarningsandinstructionsinthismanualandinyour
Repair/Partsmanualbeforeusingtheequipment.Save Save
Savethese these these
instructions. instructions.
instructions.
ForMaximumWorkingPressure,see
TechnicalSpeci󰘰cations.
Seepage10forapprovals.
PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents
Contents
Related Related
RelatedManuals Manuals Manuals. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .2 2 2
Warnings Warnings
Warnings. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .3 3 3
Con󰘰guration Con󰘰guration
Con󰘰gurationNumber Number NumberMatrix Matrix Matrixfor for for2150 2150 2150FG FG FG
Pumps Pumps
Pumps. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .6 6 6
Con󰘰guration Con󰘰guration
Con󰘰gurationNumber Number NumberMatrix Matrix Matrixfor for for2150, 2150, 2150,3000, 3000, 3000,
and and
and4000 4000 4000HS HS HSPumps Pumps Pumps. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .8 8 8
Approvals Approvals
Approvals. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .10 10 10
Ordering Ordering
OrderingInformation Information Information. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .11 11 11
Installation Installation
Installation. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .12 12 12
General General
GeneralInformation Information Information. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .12 12 12
Tighten Tighten
TightenConnections Connections ConnectionsBefore Before BeforeFirst First FirstUse Use Use. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .12 12 12
Tips Tips
Tipsto to toReduce Reduce ReduceCavitation Cavitation Cavitation. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .12 12 12
Typical Typical
TypicalInstallation Installation Installation. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .13 13 13
Mount Mount
Mountthe the thePump Pump Pump. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .15 15 15
Mount Mount
Mounta a aPump Pump PumpWithout Without Withouta a aGearmotor Gearmotor Gearmotor. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .15 15 15
Ground Ground
GroundThe The TheSystem System System. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .16 16 16
Air Air
AirLine Line Line. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .17 17 17
Fluid Fluid
FluidSuction Suction Suctionand and andOutlet Outlet OutletLines Lines Lines. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .17 17 17
Electrical Electrical
ElectricalConnections Connections Connections. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .18 18 18
Leak Leak
LeakSensor Sensor SensorWiring Wiring Wiring. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .20 20 20
Compressor Compressor
CompressorWiring Wiring Wiring. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .21 21 21
Operation Operation
Operation. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .22 22 22
Initial Initial
InitialCon󰘰guration Con󰘰guration Con󰘰guration(AC (AC (ACwith with withVFD) VFD) VFD). . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .22 22 22
Sanitize Sanitize
Sanitizethe the thePump Pump PumpBefore Before BeforeFirst First FirstUse Use Use. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .22 22 22
Transfer Transfer
TransferMode Mode Modevs. vs. vs.Low Low LowPulsation Pulsation Pulsation
Mode Mode
Mode. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .22 22 22
Start Start
Startand and andAdjust Adjust Adjustthe the thePump Pump Pump. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .22 22 22
Pressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedure. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .23 23 23
Pump Pump
PumpShutdown Shutdown Shutdown. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .23 23 23
VFD VFD
VFDOperation Operation Operation. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .24 24 24
VFD VFD
VFDControl Control ControlPanel Panel Panel. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .24 24 24
Adjust Adjust
Adjustthe the theSpeed Speed Speed. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .24 24 24
Maintenance Maintenance
Maintenance. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .25 25 25
Maintenance Maintenance
MaintenanceSchedule Schedule Schedule. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .25 25 25
Lubrication Lubrication
Lubrication. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .25 25 25
Tighten Tighten
TightenConnections Connections Connections. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .25 25 25
Flushing Flushing
Flushingand and andStorage Storage Storage. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .25 25 25
Performance Performance
PerformanceData Data Data. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .26 26 26
Dimensions Dimensions
Dimensions(2150FG (2150FG (2150FGPump) Pump) Pump). . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .38 38 38
Dimensions Dimensions
Dimensions(2150HS/3A/PH (2150HS/3A/PH (2150HS/3A/PHPumps) Pumps) Pumps). . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .41 41 41
Dimensions Dimensions
Dimensions(3000HS (3000HS (3000HSFlapper Flapper FlapperPump) Pump) Pump). . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .43 43 43
Dimensions Dimensions
Dimensions(4000HS (4000HS (4000HSFlapper Flapper FlapperPump) Pump) Pump). . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .45 45 45
Technical Technical
TechnicalSpeci󰘰cations Speci󰘰cations Speci󰘰cations. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .47 47 47
Related Related
RelatedManuals Manuals Manuals
ManualNumberTitle
3A5133SaniForce™2150,3000,4000,Electric-OperatedDiaphragmPump,Repair/Parts
23A5132M

Warnings
Warnings Warnings
Warnings
Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The
exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c
risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese
Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout
thebodyofthismanualwhereapplicable.
DANGER
SEVERE SEVERE
SEVEREELECTRIC ELECTRIC ELECTRICSHOCK SHOCK SHOCKHAZARD HAZARD HAZARD
Thisequipmentcanbepoweredbymorethan240V.Contactwiththisvoltagewill
causedeathorseriousinjury.
•Turnoffanddisconnectpoweratmainswitchbeforedisconnectinganycablesand
beforeservicingequipment.
•Thisequipmentmustbegrounded.Connectonlytogroundedpowersource.
•Allelectricalwiringmustbedonebyaquali󰘰edelectricianandcomplywithalllocal
codesandregulations.
WARNING
FIRE FIRE
FIREAND AND ANDEXPLOSION EXPLOSION EXPLOSIONHAZARD HAZARD HAZARD
Flammablefumes,suchassolvent,inwork work
workarea area areacanigniteorexplode.Solvent󰘱owingthrough
theequipmentcancausestaticsparking.Tohelpprevent󰘰reandexplosion:
•Useequipmentonlyinwellventilatedarea.
•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and
plasticdropcloths(potentialstaticsparking).
•Groundallequipmentintheworkarea.SeeGrounding Grounding
Groundinginstructions.
•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.
•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable
fumesarepresent.
•Useonlygroundedlines.
•Stop Stop
Stopoperation operation operationimmediately immediately immediatelyifstaticsparkingoccursoryoufeelashock. . .Donotuse
equipmentuntilyouidentifyandcorrecttheproblem.
•Keepaworking󰘰reextinguisherintheworkarea.
Staticchargemaybuilduponplasticpartsduringcleaningandcoulddischargeandignite
󰘱ammablevapors.Tohelpprevent󰘰reandexplosion:
•Cleanplasticpartsonlyinwellventilatedarea.
•Donotcleanwithadrycloth.
3A5132M3

Warnings
WARNING
PRESSURIZED PRESSURIZED
PRESSURIZEDEQUIPMENT EQUIPMENT EQUIPMENTHAZARD HAZARD HAZARD
Fluidfromtheequipment,leaks,orrupturedcomponentscansplashintheeyesoronskin
andcauseseriousinjury.
•FollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenyoustopspraying/dispensingandbefore
cleaning,checking,orservicingequipment.
•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.
•Check󰘱uidlines,tubes,andcouplingsdaily.Replacewornordamagedpartsimmediately.
EQUIPMENT EQUIPMENT
EQUIPMENTMISUSE MISUSE MISUSEHAZARD HAZARD HAZARD
Misusecancausedeathorseriousinjury.
•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.
•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated
systemcomponent.SeeTechnical Technical
TechnicalSpeci󰘰cations Speci󰘰cations Speci󰘰cationsinallequipmentmanuals.
•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical
Technical
Speci󰘰cations Speci󰘰cations
Speci󰘰cationsinallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.
Forcompleteinformationaboutyourmaterial,requestSafetyDataSheet(SDS)from
distributororretailer.
•TurnoffallequipmentandfollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenequipmentisnotinuse.
•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.
•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals
andcreatesafetyhazards.
•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.
•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.
•Route󰘱uidlinesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhot
surfaces.
•Donotkinkoroverbend󰘱uidlinesoruse󰘱uidlinestopullequipment.
•Keepchildrenandanimalsawayfromworkarea.
•Complywithallapplicablesafetyregulations.
PRESSURIZED PRESSURIZED
PRESSURIZEDALUMINUM ALUMINUM ALUMINUMPARTS PARTS PARTSHAZARD HAZARD HAZARD
Useof󰘱uidsthatareincompatiblewithaluminuminpressurizedequipmentcancauseserious
chemicalreactionandequipmentrupture.Failuretofollowthiswarningcanresultindeath,
seriousinjury,orpropertydamage.
•Donotuse1,1,1-trichloroethane,methylenechloride,otherhalogenatedhydrocarbon
solventsor󰘱uidscontainingsuchsolvents.
•Donotusechlorinebleach.
•Manyother󰘱uidsmaycontainchemicalsthatcanreactwithaluminum.Contactyourmaterial
supplierforcompatibility.
43A5132M

Warnings
WARNING
THERMAL THERMAL
THERMALEXPANSION EXPANSION EXPANSIONHAZARD HAZARD HAZARD
Fluidssubjectedtoheatincon󰘰nedspaces,includinglines,cancreatearapidriseinpressure
duetothethermalexpansion.Over-pressurizationcanresultinequipmentruptureandserious
injury.
•Openavalvetorelievethe󰘱uidexpansionduringheating.
•Replacelinesproactivelyatregularintervalsbasedonyouroperatingconditions.
PLASTIC PLASTIC
PLASTICPARTS PARTS PARTSCLEANING CLEANING CLEANINGSOLVENT SOLVENT SOLVENTHAZARD HAZARD HAZARD
Manysolventscandegradeplasticpartsandcausethemtofail,whichcouldcauseserious
injuryorpropertydamage.
•Useonlycompatiblesolventstocleanplasticstructuralorpressure-containingparts.
•SeeTechnical Technical
TechnicalSpeci󰘰cations Speci󰘰cations Speci󰘰cationsinallequipmentmanualsformaterialsofconstruction.Consult
thesolventmanufacturerforinformationandrecommendationsaboutcompatibility.
•SeeTechnical Technical
TechnicalSpeci󰘰cations Speci󰘰cations Speci󰘰cationsinthisandallotherequipmentinstructionmanuals.Read󰘱uid
andsolventmanufacturer’sSafetyDataSheet(SDS)andrecommendations.
TOXIC TOXIC
TOXICFLUID FLUID FLUIDOR OR ORFUMES FUMES FUMESHAZARD HAZARD HAZARD
Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,
inhaled,orswallowed.
•ReadSafetyDataSheet(SDS)toknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.
•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable
guidelines.
BURN BURN
BURNHAZARD HAZARD HAZARD
Equipmentsurfacesand󰘱uidthat’sheatedcanbecomeveryhotduringoperation.Toavoid
severeburns:
•Donottouchhot󰘱uidorequipment.
PERSONAL PERSONAL
PERSONALPROTECTIVE PROTECTIVE PROTECTIVEEQUIPMENT EQUIPMENT EQUIPMENT
Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,
includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Thisprotective
equipmentincludesbutisnotlimitedto:
•Protectiveeyewear,andhearingprotection.
•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent
manufacturer.
3A5132M5

CongurationNumberMatrixfor2150FGPumps
Con󰘰guration Con󰘰guration
Con󰘰gurationNumber Number NumberMatrix Matrix Matrixfor for for2150 2150 2150FG FG FGPumps Pumps Pumps
Checktheidenti󰘰cationplate(ID)forthe
Con󰘰gurationNumberofyourpump.Usethe
followingmatrixtode󰘰nethecomponentsofyour
pump.
Whenyoureceiveyourpump,recordthe9character
partnumberfoundontheshippingbox(e.g.,
SP1B.0014):
_____________
Alsorecordthecon󰘰gurationnumberonthepumpID
platetoassistyouwhenorderingreplacementparts:
_____________________________________
Sample Sample
SampleCon󰘰guration Con󰘰guration Con󰘰gurationNumber: Number: Number:2150FG 2150FG
2150FG- - -EA04AS13SSPTPTPT21 EA04AS13SSPTPTPT21 EA04AS13SSPTPTPT21
2150 2150
2150FG FG FGE E
EA A A04 04
04A A
AS13 S13
S13SS SS SSPT PT
PTPT PT PTPT PT PT21 21
21
Pump
Model
Wetted
Section
DriveCenter
Section
Gear
Boxand
Compressor
MotorFluidCoversand
Manifolds
SeatsBalls
orChe-
cks
DiaphragmsManifold
Seals
Certi󰘰ca-
tion
Pump Pump
PumpWetted Wetted
WettedSection Section SectionDrive Drive
DriveType Type TypeCenter Center
CenterSection Section Section
Material Material
Material
Gearbox Gearbox
Gearboxand and and
Compressor Compressor
Compressor
Motor Motor
Motor
2150 2150
2150FG FG FGFoodGradeE E
EElectricA A
AAluminum94 94
94NoGearboxor
CompressorA A
AStandard
InductionMotor
S S
SStainlessSteel04 04 04HighSpeedGear
RatioC C
CATEXInduction
Motor
05 05
05HighSpeed
GearRatio/120V
Compressor
D D
DFlameproof
InductionMotor
06 06
06HighSpeed
GearRatio/240V
Compressor
G G
GNoMotor
14 14
14MidSpeedGear
Ratio
15 15
15MidSpeed
GearRatio/120V
Compressor
16 16
16MidSpeed
GearRatio/240V
Compressor
24 24
24LowSpeedGear
Ratio
25 25
25LowSpeed
GearRatio/120V
Compressor
26 26
26LowSpeed
GearRatio/240V
Compressor
63A5132M

CongurationNumberMatrixfor2150FGPumps
Fluid Fluid
FluidCovers Covers Coversand and and
Manifolds Manifolds
Manifolds
Seat Seat
SeatMaterial Material MaterialBall Ball Ballor or orCheck Check Check
Material Material
Material
Diaphragm Diaphragm
DiaphragmMaterial Material MaterialManifold Manifold
Manifold
Seals Seals
Seals
Certi󰘰cation Certi󰘰cation
Certi󰘰cation
S13 S13
S13Stainless
steel,
TriClamp
SS SS
SS316
Stainless
Steel
CW CW
CWPolychloro-
prene
Weighted
PT PT
PTPTFE/EPDM
2-PieceEP EP
EPEPDMblanknocerti󰘰cation
S14 S14
S14Stainless
steel,DINPT PT
PTPTFESP SP
SPSanto-
prene/EPDM
2–Piece
PT PT
PTPTFE21 21
21EN10204type
2.1
SP SP
SPSantoprene31 31 31EN10204type
3.1
3A5132M7

CongurationNumberMatrixfor2150,3000,and4000HSPumps
Con󰘰guration Con󰘰guration
Con󰘰gurationNumber Number NumberMatrix Matrix Matrixfor for for2150, 2150, 2150,3000, 3000, 3000,and and and4000 4000 4000
HS HS
HSPumps Pumps Pumps
Checktheidenti󰘰cationplate(ID)forthe
Con󰘰gurationNumberofyourpump.Usethe
followingmatrixtode󰘰nethecomponentsofyour
pump.
Whenyoureceiveyourpump,recordthe9character
partnumberfoundontheshippingbox(e.g.,
SP1B.0014):
_____________
Alsorecordthecon󰘰gurationnumberonthepumpID
platetoassistyouwhenorderingreplacementparts:
_____________________________________
Sample Sample
SampleCon󰘰guration Con󰘰guration Con󰘰gurationNumber: Number: Number:2150HS 2150HS
2150HS- - -ES04ASSASSPTPSEP21 ES04ASSASSPTPSEP21 ES04ASSASSPTPSEP21
2150 2150
2150HS HS HSE E
ES S
S04 04 04A A
ASSA SSA
SSASS SS SSPT PT
PTPS PS
PSEP EP
EP21 21
21
Pump
Model
Wetted
Section
DriveCenter
Section
Gear
Boxand
Compressor
MotorFluidCoversand
Manifolds
SeatsBalls
orChe-
cks
DiaphragmsManifold
Seals
Certi󰘰ca-
tion
Pump Pump
PumpWetted Wetted
WettedSection Section SectionDrive Drive
DriveType Type TypeCenter Center
CenterSection Section Section
Material Material
Material
Gearbox Gearbox
Gearboxand and and
Compressor Compressor
Compressor
Motor Motor
Motor
2150 2150
2150HS HS HSHighSanitationE E
EElectricS S
SStainlessSteel94 94 94NoGearboxor
CompressorA A
AStandard
InductionMotor
3000 3000
30003A 3A 3A3ACerti󰘰ed04 04 04HighSpeedGear
RatioC C
CATEXInduction
Motor
4000 4000
4000PH PH
PHPharmaceutical05 05
05HighSpeed
GearRatio/120V
Compressor
D D
DFlameproof
InductionMotor
06 06
06HighSpeed
GearRatio/240V
Compressor
G G
GNoMotor
14 14
14MidSpeedGear
Ratio
15 15
15MidSpeed
GearRatio/120V
Compressor
16 16
16MidSpeed
GearRatio/240V
Compressor
24 24
24LowSpeedGear
Ratio
25 25
25LowSpeed
GearRatio/120V
Compressor
26 26
26LowSpeed
GearRatio/240V
Compressor
83A5132M

CongurationNumberMatrixfor2150,3000,and4000HSPumps
Fluid Fluid
FluidCovers Covers Coversand and and
Manifolds Manifolds
Manifolds
Seat Seat
SeatMaterial Material MaterialBall Ball Ballor or orCheck Check Check
Material Material
Material
Diaphragm Diaphragm
DiaphragmMaterial Material MaterialManifold Manifold
Manifold
Seals Seals
Seals
Certi󰘰cation Certi󰘰cation
Certi󰘰cation
SSA SSA
SSAStainless
Steel,
Tri-Clamp
(HS/3-A/
PH)
FL FL
FL316
Stainless
Steel
Flapper
— —
—Flapper,check,
StainlessSteelBN BN
BNBuna-NBN BN BNBuna-N21 21
21EN10204type
2.1
SSB SSB
SSBStainless
Steel,DIN
(HS/3-
A/PH)
SS SS
SS316
Stainless
Steel
BN BN
BNBuna-NEO EO
EOEPDM
OvermoldedEP EP
EPEPDM31 31
31EN10204type
3.1
CW CW
CWPolychloro-
prene
Weighted
FK FK
FKFKM
FluoroelastomerFK FK
FKFKM
FK FK
FKFKMFluoroe-
lastomerPS PS
PSPTFE/Santo-
prene2-Piece
PT PT
PTPTFESP SP
SPSanto-
prene/EPDM
2Piece
SP SP
SPSantoprene
3A5132M9

Approvals
Approvals Approvals
Approvals
Approvals Approvals
Approvals
✦PumpswithmotorcodeCareapprovedto:
II2G
ExhdIIBT3Gb
✚PumpswithmotorcodeGareapprovedto:
II2G
ExhIIBT3Gb
★MotorscodedDareapprovedto:
ClassI,Div1,GroupD,T3B
ClassII,Div1,GroupF&G,T3B
DiaphragmmaterialscodedEO,PT,orPS
combinedwithcheckmaterialscodedFLor
PTcomplywith:
EC1935/2004
AllModels(exceptgearboxandcompressor
codes05,15,and25,ormotorcodeD)are
approvedto:
DiaphragmmaterialscodedEO,PTorPS
combinedwithcheckmaterialscodedFLor
PTcomplywith:
ClassVI
All󰘱uidcontactmaterialsareFDA-compliant
andmeettheUnitedStatesCodeofFederal
Regulations(CFR).
103A5132M

OrderingInformation
Ordering Ordering
OrderingInformation Information Information
To To
ToFind Find FindYour Your YourNearest Nearest NearestDistributor Distributor Distributor
Visitwww.graco.com
To To
ToSpecify Specify Specifythe the theCon󰘰guration Con󰘰guration Con󰘰gurationof of ofa a aNew New NewPump Pump Pump
Please Please
Pleasecall call callyour your yourdistributor. distributor. distributor.
OR OR
OR
UsetheOnline Online
OnlineDiaphragm Diaphragm DiaphragmPump Pump PumpSelector Selector SelectorTool Tool Toolat at atwww.graco.com www.graco.com www.graco.com. . .SearchforSelector Selector Selector.
To To
ToOrder Order OrderReplacement Replacement ReplacementParts Parts Parts
Please Please
Pleasecall call callyour your yourdistributor. distributor. distributor.
3A5132M11

Installation
Installation Installation
Installation
Installationofthisequipmentinvolvespotentially
hazardousprocedures.Onlytrainedandquali󰘰ed
personnelwhohavereadandwhounderstand
theinformationinthismanualshouldinstallthis
equipment.
•Allelectricalwiringmustbedonebyaquali󰘰ed
electricianandcomplywithalllocalcodesand
regulations.
General General
GeneralInformation Information Information
TypicalInstallationsareshownin
Figure1,page13andFigure2.Theyare
onlyaguideforselectingandinstallingsystem
components.ContactyourGracodistributorfor
assistanceinplanningasystemtosuityourneeds.
AlwaysuseGenuineGracoPartsandaccessories.
Besureallaccessoriesareadequatelysizedand
pressureratedtomeetthesystem’srequirements.
Referencelettersinthetext,forexample(A),referto
thecalloutsinthe󰘰gures.
Tighten Tighten
TightenConnections Connections ConnectionsBefore Before BeforeFirst First FirstUse Use Use
Afteryouunpackthepump,andbeforeyouuseitfor
the󰘰rsttime,checkandtightenallpumpclampsand
󰘱uidconnectionsbeforeoperatingtheequipment.
Replacewornordamagedpartsasnecessary.
Tips Tips
Tipsto to toReduce Reduce ReduceCavitation Cavitation Cavitation
Cavitationinadoublediaphragmpumpisthe
formationandcollapseofbubblesinthepumped
liquid.Frequentorexcessivecavitationcancause
seriousdamage,includingpittingandearlywearof
󰘱uidchambers,balls,andseats.Itmayresultin
reducedef󰘰ciencyofthepump.Cavitationdamage
andreducedef󰘰ciencybothresultinincreased
operatingcosts.
Cavitationdependsonthevaporpressureofthe
pumpedliquid,thesystemsuctionpressure,andthe
velocitypressure.Itcanbereducedbychangingany
ofthesefactors.
1.Reducevaporpressure:Decreasethe
temperatureofthepumpedliquid.
2.Increasesuctionpressure:
a.Lowertheinstalledpositionofthepump
relativetotheliquidlevelinthesupply.
b.Reducethefrictionlengthofthesuction
lines.Rememberthat󰘰ttingsaddfriction
lengthtothelines.Reducethenumberof
󰘰ttingstoreducethefrictionlength.
c.Increasethediameterofthesuctionlines.
d.Ensuretheinlet󰘱uidpressuredoesnot
exceed25%oftheoutletworkingpressure.
3.Reduceliquidvelocity:Slowthecyclicrateof
thepump.
Pumpedliquidviscosityisalsoveryimportantbut
normallyiscontrolledbyfactorsthatareprocess
dependentandcannotbechangedtoreduce
cavitation.Viscousliquidsaremoredif󰘰culttopump
andmorepronetocavitation.
Gracorecommendstakingalloftheabovefactors
intoaccountinsystemdesign.Tomaintainpump
ef󰘰ciency,supplyonlyenoughpowertothepumpto
achievetherequired󰘱ow.
Gracodistributorscansupplysite-speci󰘰c
suggestionstoimprovepumpperformanceand
reduceoperatingcosts.
123A5132M

Installation
Typical Typical
TypicalInstallation Installation Installation
Figure1TypicalInstallationforpumpswithouta
compressor
System System
SystemComponents Components ComponentsAccessories/Components Accessories/Components Accessories/ComponentsNot Not NotSupplied Supplied Supplied
BFluidinletportAPowercordtoVFD(required,notsupplied)
CFluidoutletportFGrounded,󰘱exibleairsupplyline(required,notsupplied)
DMountingfeetGBleed-typemasterairvalve
EAirinletvalveHAirregulator(required,notsupplied)
PGroundScrewJMasterairvalve(foraccessories)
RCenterSectionRegulatorKFlexible󰘱uidsuctionline(required,notsupplied)
LFluiddrainvalve(mayberequiredforyourpumpinstallation,not
supplied)
MFluidshutoffvalve(required,notsupplied)
NFlexible󰘱uidoutletline(required,notsupplied)
TAirpressuregauge(required,notsupplied)
UAirline󰘰lter
3A5132M13

Installation
Figure2Typicalinstallationforpumpswith
compressor
System System
SystemComponents Components ComponentsAccessories/Components Accessories/Components Accessories/ComponentsNot Not NotSupplied Supplied Supplied
BFluidinletportAPowercordtoVFD(required,notsupplied)
CFluidoutletportFGrounded,󰘱exibleairsupplyline(required,not
supplied)
DMountingfeetKFlexible󰘱uidsuctionline(required,notsupplied)
EAirinletportLFluiddrainvalve(mayberequiredforyourpump
installation,notsupplied)
PGroundScrewMFluidshutoffvalve(required,notsupplied)
RCentersectionregulatorNFlexible󰘱uidoutletline(required,notsupplied)
143A5132M

Installation
Mount Mount
Mountthe the thePump Pump Pump
Forpumpsthatareprovidedwithastand,thepump
mustbemountedtothestandbeforesecuringthe
pumptothemountingsurface.Ensurethatthepump
issecurelymountedtothestand.
Thepumpmaybeveryheavy(see
TechnicalSpeci󰘰cations,page47,forspeci󰘰c
weights).Ifthepumpmustbemoved,followthe
PressureReliefProcedure,page23,andhavetwo
peopleliftthepumpbygraspingtheoutletmanifold
securely,oruseappropriateliftingequipment.
Neverhaveonepersonmoveorliftthepump.
1.Allpumpmodelsmustbesecurelymountedto
the󰘱oor.Ensurethatthemountingsurfaceis
levelandcansupporttheweightofthepump,
lines,andaccessories,aswellasthestress
causedduringoperation.
2.FG FG
FGpumps: pumps: pumps:Securethepumpwithscrewsthrough
themountingfeetandthroughthemounting
bracketorcompressorboxonthegearbox.
SeeDimensions(2150FGPump),page38for
dimensionsofmountingholesforyourpump.
HS/3A/PH HS/3A/PH
HS/3A/PHpumps: pumps: pumps:Ensurethatthepump
issecurelymountedtothestand.Secure
thepumpwithscrewsthroughthemounting
bracket.Mountthepumpandstand
assemblyonalevelsurfaceandsecure
theassemblytothemountingsurface.See
Dimensions(2150HS/3A/PHPumps),page41,
Dimensions(3000HSFlapperPump),page43,or
Dimensions(4000HSFlapperPump),page45as
appropriatefordimensionsofmountingholesfor
yourpump.
NOTE: NOTE:
NOTE:Foreaseofoperationandservice,mount
thepumpsotheairvalvecover,airinlet,and
󰘱uidinletandoutletportsareeasilyaccessible.
NOTICE NOTICE
NOTICE
Topreventpumpdamage,useallfasteners
inallmountingholes.
2150FGpumpfastenersshown
Mount Mount
Mounta a aPump Pump PumpWithout Without Withouta a aGearmotor Gearmotor Gearmotor
ApumpwithoutaGracogearboxandmotorwill
requireamountingplatformtoprovidesupport
forthecustomer-suppliedmotorandgearbox
andprovidealignmentwiththepumpalignment
housing(116)anddriveshaft(112)withoutputting
strainonthemountingplatformorpump.See
Dimensions(2150FGPump),page38forassistance
infabricatingamountingplatform.
REF REF
REFDESCRIPTION DESCRIPTION
DESCRIPTIONDIMENSION DIMENSION DIMENSION
AGearboxcouplerboreand
keyway
35mm/10mm
keyway
BFlangepilotdiameter110mm
CBoltcirclediameter130mm
DMountingholethreadsizeM8x1.25
Tospecifyanon -Gracogearbox,refertothe󰘰gureand
tableabove.
3A5132M15

Installation
Ground Ground
GroundThe The TheSystem System System
Theequipmentmustbegroundedtoreducethe
riskofstaticsparkingandelectricshock.Electric
orstaticsparkingcancausefumestoigniteor
explode.Impropergroundingcancauseelectric
shock.Groundingprovidesanescapewireforthe
electriccurrent.
•Always Always
Alwaysgroundtheentire󰘱uidsystemas
describedbelow.
•Followyourlocalcodesandregulations.
Beforeoperatingthepump,groundthesystemas
explainedbelow.
•Pump: Pump:
Pump:Allpumpshaveagroundscrew(P).Loosen
thegroundingscrew.Insertoneendofa4mm2
(12AWG)orthickergroundwirebehindtheground
screwandtightenthescrewsecurely.Connectthe
clampendofthegroundingwiretoatrueearth
ground.Toorderagroundwireandclamp,order
partnumber238909.
•Motor: Motor:
Motor:Motorshaveagroundscrewintheelectrical
box.Useittogroundthemotortothecontroller.
•Air Air
Airand and andFluid Fluid FluidLines: Lines: Lines:Useonlyconductivelineswith
amaximumof150m(500ft)combinedlinelength
toensuregroundingcontinuity.Checkelectrical
resistanceoflines.Iftotalresistancetoground
exceeds29megohms,replacelineimmediately.
•Fluid Fluid
Fluidsupply supply supplycontainer: container: container:Followlocalcodesand
regulations.
•Pails Pails
Pailsfor for forsolvents solvents solventsand and andsanitizing sanitizing sanitizingsolution solution solutionused used usedwhen when when
󰘱ushing: 󰘱ushing:
󰘱ushing:Followlocalcodesandregulations.Use
onlyconductivemetalpails,placedonagrounded
surface.Donotplacethepailonanonconductive
surface,suchaspaperorcardboard,which
interruptsgroundingcontinuity.
•VFD: VFD:
VFD:Groundthevariablefrequencydrive(VFD)
throughaproperconnectiontoapowersource.
RefertotheVFDmanualforgroundinginstructions.
163A5132M

Installation
Air Air
AirLine Line Line
Ableed-typemasterairvalve(G)isrequiredinthe
systemtorelieveairtrappedbetweenthisvalveand
thepump.Trappedaircancausethepumptocycle
unexpectedly,whichcouldresultinseriousinjury,
includingsplashingintheeyesorontheskin.See
TypicalInstallationforpumpswithoutacompressor.
Models Models
Modelsthat that thatInclude Include Includea a aCompressor: Compressor: Compressor:
Anairlineisalreadyconnectedfromthecompressor
tothepumpairinlet.
Using Using
UsingYour Your YourOwn Own OwnCompressor: Compressor: Compressor:
Installaconductive,󰘱exibleairhosefromthe
compressortothepumpairinlet(E).
Using Using
UsingShop Shop ShopAir: Air: Air:
1.Installanairregulator(H)andairline󰘰lter(U).
The󰘱uidstallpressurewillbethesameasthe
settingoftheairregulator.The󰘰lterremoves
harmfuldirtandmoisturefromthecompressed
airsupply.
2.Locateableed-typemasterairvalve(G)closeto
thepumpanduseittorelievetrappedair.Be
surethevalveiseasilyaccessiblefromthepump
andlocateddownstreamfromtheregulator(H).
3.Locatetheothermasterairvalve(J)upstream
fromallairlineaccessoriesanduseittoisolate
themduringcleaningandrepair.
4.Installaconductive,󰘱exibleairhose(F)between
theaccessoriesandthepumpairinlet.
Fluid Fluid
FluidSuction Suction Suctionand and andOutlet Outlet OutletLines Lines Lines
Forbestsealingresults,useastandardtri-clampor
DINstylesanitarygasketofa󰘱exiblematerialsuch
asEPDM,Buna-N,󰘱uoroelastomer,orsilicone.
NOTE: NOTE:
NOTE:Compliancewith3Asanitarystandards
requiresDINconnectionstousecertaingaskets.See
CCECoordinationBulletinNumber2011-3.
1.Use󰘱exible,conductive󰘱uidlines(KandN).
2.Installa󰘱uiddrainvalve(L)closetothe󰘱uid
outlet.SeeTypicalInstallationforpumpswithout
acompressor.
A󰘱uiddrainvalve(L)isrequiredtorelieve
pressureinthe󰘱uidoutletlineifitisplugged.
Thedrainvalvereducestheriskofserious
injury,includingsplashingintheeyesoronthe
skin,whenrelievingpressure.
3.Installashutoffvalve(M)inthe󰘱uidoutletline
(N)downstreamfromthe󰘱uiddrainvalve(L)..
NOTE: NOTE:
NOTE:Forbestresults,alwaysinstallthepump
ascloseaspossibletothematerialsource.See
theTechnicalSpeci󰘰cations,page47formaximum
suctionlift(wetanddry).
NOTICE NOTICE
NOTICE
Thepumpcanbedamagedif󰘱exible󰘱uidlinesare
notused.Ifhard-plumbed󰘱uidlinesareusedinthe
system,useashortlengthof󰘱exible,conductive
󰘱uidlinetoconnecttothepump.
3A5132M17

Installation
Electrical Electrical
ElectricalConnections Connections Connections
Toavoidinjuryfrom󰘰re,explosion,orelectric
shock,allelectricalwiringmustbedonebya
quali󰘰edelectricianandcomplywithalllocalcodes
andregulations.
Wire Wire
WireConnections Connections Connectionsat at atthe the theMotor Motor Motor
(Motor (Motor
(MotorCode Code CodeA) A) A)
ThemotormustbewiredtotheVFD.Installthe
wiringatthemotorasfollows:
1.Openthemotor’selectricalbox.
2.Installastrainreliefinoneoftheportsatthe
bottomofthejunctionbox.
3.Connectthegreengroundwiretotheground
screw.
4.For For
For230 230 230V V Vmotors: motors: motors:Bridgeasshown,then
connectL1toT1,L2toT2,andL3toT3.
T4 T5 T6
L2 L3L1
T7 T8 T9
T1 T2 T3
Figure3WireConnectionsfora230VMotor
5.For For
For460 460 460V V Vmotors: motors: motors:Bridgeasshown,then
connectL1toT1,L2toT2,andL3toT3.
T4 T5 T6
L2 L3L1
T7 T8 T9
T1 T2 T3
Figure4WireConnectionsfora460VMotor
6.Closethemotorelectricalbox.Torquethebolts
to20in-lb(2.2N•m).
Wire Wire
WireConnections Connections Connectionsat at atthe the theATEX ATEX ATEXMotor Motor Motor
(Motor (Motor
(MotorCode Code CodeC) C) C)
Installthewiringatthemotorasfollows:
1.Openthemotor’selectricalbox.
2.Installwiringsystemwithproperconnectionsto
themotorelectricalbox.
3.Connectthegreengroundwiretotheground
screw.
4.For For
For400V 400V 400VWiring: Wiring: Wiring:Bridgeasshown,thenconnect
wireL1toU1,L2toV1,andL3toW1.
W2 U2 V2
L2 L3L1
U1 V1 W1
Figure5Connectionsfor400VWiring
5.For For
For230V 230V 230VWiring: Wiring: Wiring:ConnectwireL1toU1,L2to
V1,andL3toW1.Bridgeasshown.
W2 U2 V2
L2 L3L1
U1 V1 W1
Figure6Connectionsfor230VWiring
6.Torqueterminalsto20in-lb(2.3N•m).
7.Closethemotorelectricalbox.Torquethe
screwsto20in-lb(2.3N•m).
8.ConnectthermostatwiresP1andP2toexternal
overloaddetection.ThermostatisNC(normally
closed).
183A5132M

Installation
Wire Wire
WireConnections Connections Connectionsat at atthe the theExplosionproof Explosionproof Explosionproof
Motor Motor
Motor(Motor (Motor (MotorCode Code CodeD) D) D)
Installthewiringatthemotorasfollows:
1.Openthemotor’selectricalbox.
2.Installwiringsystemwithproperconnectionsto
themotorelectricalbox.
3.Connectthegreengroundwiretotheground
screw.
4.For For
For460V 460V 460VWiring: Wiring: Wiring:ConnectwireL1toT1,L2to
T2,andL3toT3,andbridgetheotherwires,as
shown.
T1
T2
T3
L1
L2
L3
T4
T7
T5
T8
T6
T9
Figure7Connectionsfor460VWiring
5.For For
For230V 230V 230VWiring: Wiring: Wiring:Bridgethewiresasshown.
Then,connectL1toT1/T7,L2toT2/T8,andL3
toT3/T9.
T1
T7
T2
L1
L2
L3
T8
T3
T9
T4
T5
T6
Figure8Connectionsfor230VWiring
6.ConnectthermostatwiresP1andP2toexternal
overloaddetection.ThermostatisNC(normally
closed).
7.Closethemotorelectricalbox.Torquethe
screwsto20in-lb(2.3N•m).
Wire Wire
WireConnections Connections Connectionsat at atthe the theVariable Variable VariableFrequency Frequency Frequency
Drive Drive
Drive(VFD) (VFD) (VFD)
NOTE: NOTE:
NOTE:FollowtheinstructionsintheVFD
manufacturer’smanual.
InstallthewiringattheVFDasfollows:
1.Connectthewirestothemotor.See
ElectricalConnections,page18.
2.OpentheVFD’selectricalbox.
3.Installstrainreliefsinbothportsatthebottomof
theVFDbox.
4.Connectthegreengroundwiretotheground
screw.
5.Connectthewiresfromthemotorterminalstothe
matchingterminalsintheVFDbox,asshown.
U/T1 V/T2 W/T3 PE
PE
PES
PES
PES
PES
PES
PE
Figure9WireConnectionsfromtheMotortotheVFD
3A5132M19

Installation
Main Main
MainPower Power PowerConnections Connections Connectionsat at atthe the theVFD VFD VFD
Allelectricalwiringmustbecompletedbya
quali󰘰edelectricianandcomplywithalllocalcodes
andregulations.
ConnectthepowersupplywirestotheVFD,as
follows:
1.ConnectthewiringbetweenthemotorandVFD,
asdetailedabove.
2.Connectthegreengroundwireofthepower
supplytothegroundscrew.Thegroundwire
fromthemotorisalsoconnectedtothisscrew.
3.Connectthepowersupplywirestothepower
terminalsintheVFDbox,followingalllocalcodes
andregulations.
4.ClosetheVFDelectricalbox.
Leak Leak
LeakSensor Sensor SensorWiring Wiring Wiring
FollowtheseinstructionstowiretheLeakSensorto
aVFD.
NOTE NOTE
NOTE:Theleaksensorisdesignedtooperateas
anormally-closedcircuit.
1.TurnoffpowertotheVFD.
2.OpentheaccesscoverontheVFD.
3.ForaGracoVFD,performthefollowing:
a.Wireoneleadtoterminal4ontherail.
b.Wireasecondleadtoterminal13Aonthe
rail.
c.Closetheaccesscover.
d.TurnonpowertotheVFD.
e.GotoscreenP121.
f.Changethevalueto21andpresstheMode
button.
4.Foranon-GracoVFD,performthefollowing:
a.Attachthetwoleadstothedetectioncircuit
intheVFD.
NOTE NOTE
NOTE:RefertotheVFDmanualforproper
connectionpoints.
b.Closetheaccesscover.
c.TurnonpowertotheVFD.
d.Con󰘰guretheVFDtomonitortheleaksensor
circuit.
5.RefertotheVFDmanualforinformationonhow
tocon󰘰guretheVFDtogenerateafaultorstop
thepumpwhenaleakisdetected.
203A5132M