Graco Husky 2200F Installation manual

Operation
Husky™ 2200 Air-Operated
Diaphragm Pump 3A2578C
EN
Polypropylene and PVDF pumps for fluid transfer applications, including high viscosity materials. For
professional use only.
Not for use in European explosive atmosphere locations.
Important Safety Instructions
Read all warnings and instructions in this manual and in your
Repair/Parts manual.
Save these instructions.
Maximum Working Pressure: 125 psi
(0.86 MPa, 8.6 bar)
PROVEN QUALITY. LEADING TECHNOLOGY.

Contents
Warnings ........................................................... 3
Ordering Information........................................... 6
Related Manuals ................................................ 6
Configuration umber Matrix............................... 7
Installation.......................................................... 8
General Information ..................................... 8
Tighten Fasteners........................................ 8
Tips to Reduce Cavitation............................. 8
Mount The Pump ......................................... 8
Ground The System..................................... 10
Air Lines...................................................... 10
Air Exhaust Ventilation ................................. 11
Fluid Supply Line ......................................... 12
Fluid Outlet Line........................................... 12
Flange Connections ..................................... 13
Operation........................................................... 14
Pressure Relief Procedure............................ 14
Tighten Fasteners........................................ 14
Flush the Pump Before First Use .................. 14
Start and Adjust the Pump............................ 14
Pump Shutdown .......................................... 14
Maintenance ...................................................... 15
Maintenance Schedule................................. 15
Lubrication................................................... 15
Tighten Threaded Connections..................... 15
Flushing and Storage ................................... 15
Torque Instructions............................................. 16
otes................................................................. 17
Dimensions........................................................ 18
Performance Charts............................................ 20
Technical Data ................................................... 22
Graco Standard Husky Pump Warranty................ 24
23A2578

Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The
exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific
risks. When these symbols appear in the body of this manual or on warning labels, refer back to these
Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout
the body of this manual where applicable.
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in ork area can ignite or explode. To help
prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and
plastic drop cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable
fumes are present.
• Ground all equipment in the work area. See Grounding instructions.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless
they are antistatic or conductive.
• Stop operation immediately if static sparking occurs or you feel a shock . Do not use
equipment until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
• Route exhaust away from all ignition sources. If diaphragm ruptures, fluid may be exhausted
with air.
Static charge may build up on plastic parts during cleaning and could discharge and ignite
flammable vapors. To help prevent fire and explosion:
• Clean plastic parts only in well ventilated area.
• Donotcleanwithadrycloth.
• Do not operate electrostatic guns in equipment work area.
PRESSURIZED EQUIPMENT HAZARD
Fluid from the equipment, leaks, or ruptured components can splash in the eyes or on skin
and cause serious injury.
• Follow the Pressure Relief Procedure when you stop spraying/dispensing and before
cleaning, checking, or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.
3A2578 3

Warnings
WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated
system component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data
in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete
information about your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals
and create safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
THERMAL EXPANSION HAZARD
Fluids subjected to heat in confined spaces, including hoses, can create a rapid rise in pressure
due to the thermal expansion. Over-pressurization can result in equipment rupture and serious
injury.
• Open a valve to relieve the fluid expansion during heating.
• Replace hoses proactively at regular intervals based on your operating conditions.
PLASTIC PARTS CLEANING SOLVENT HAZARD
Many solvents can degrade plastic parts and cause them to fail, which could cause serious
injury or property damage.
• Use only compatible water-based solvents to clean plastic structural or pressure-containing
parts.
•See Technical Data in this and all other equipment instruction manuals. Read fluid and
solvent manufacturer’s MSDSs and recommendations.
43A2578

Warnings
WARNING
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin,
inhaled, or swallowed.
• Read MSDSs to know the specific hazards of the fluids you are using.
• Route exhaust away from work area. If diaphragm ruptures, fluid may be exhausted into
the air.
• Store hazardous fluid in approved containers, and dispose of it according to applicable
guidelines.
BURN HAZARD
Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid
severe burns:
• Do not touch hot fluid or equipment.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury,
including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective
equipment includes but is not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent
manufacturer.
3A2578 5

Ordering Information
Ordering Information
To Find Your Nearest Distributor
1. Visit www.graco.com.
2. Click on WheretoBuy and use the Distributor
Locator.
To Specify the Configuration of a New
Pump
Please call your distributor.
OR
Use the Online Husky Selector Tool on the Process
Equipment page at .graco.com.
To Order Rep acement Parts
Please call your distributor.
Distributor Note
1. To find part numbers for new pumps or kits, use
the Online Husky Selector Tool.
2. To find part numbers for replacement parts:
a. Use the 20–digit number from the ID plate on
the pump. If you only have the Graco 6–digit
part number, use the selector tool to find the
corresponding 20–digit number.
b. Use the Configuration umber Matrix on the
next page to understand which parts are
described by each digit.
c. Use the Repair/Parts Manual 3A2714. Refer
tothemainPartsillustrationandtothe
Parts/Kits Quick Reference. Follow the page
references on these two pages for further
ordering information, as needed.
3. Please call Graco Customer Service to order.
Related Manuals
Manual
umber Title
3A2714 Husky 2200 Air-Operated Diaphragm
Pump, Repair/Parts
63A2578

Configuration Number Matrix
Configuration Number Matrix
Check the identification plate (ID) for the Configuration umber of your pump. Use the following matrix to
define the components of your pump.
Sample Configuration Number: 2200P-P01AP1PPPTFKPT
2200P P01A P1 PP PT FK PT
Pump Model Center Section and Air
Valve Fluid Covers and Manifolds Seats Balls Diaphragms Manifold and Seat Seals
Pump Center Section and Air
Valve Material For Use With Fluid Covers and Manifolds
2200P
Polypropylene
P01A
Polypropylene Standard
Diaphragms
P1
Polypropylene, Center Flange,
A SI/DI
2200F
PVDF
P01G
Polypropylene Overmolded
Diaphragms
P2
Polypropylene, End Flange,
A SI/DI
F2
PVDF, End Flange, A SI/DI
Seat Material Ball Material Diaphragm Material Manifold and Seat
Seal Material
PP
Polypropylene
FK
FKM
FK
FKM
PT
PTFE
PV
PVDF
PT
PTFE
PO
PTFE/EPDM Overmolded
SP
Santoprene
SP
Santoprene
PT
PTFE/Santoprene 2–Piece
SS
Stainless Steel
SP
Santoprene
3A2578 7

Installation
Installation
Genera Information
The Typical Installation shown is only a guide for
selecting and installing system components. Contact
your Graco distributor for assistance in planning a
system to suit your needs. Always use Genuine
Graco Parts and accessories. Be sure all accessories
are adequately sized and pressure rated to meet the
system’s requirements.
Reference letters in the text, for example (A), refer to
the callouts in the figures.
Variations in color between the plastic components
of this pump are normal. Color variation does not
affect the performance of the pump.
Tighten Fasteners
Before mounting and using the pump for the first time,
check and retorque all external fasteners. Follow
Torque Instructions, page 16, or see the torque
tag on your pump. After the first day of operation,
retorque the fasteners.
Tips to Reduce Cavitation
Cavitation in an AODD pump is the formation and
collapse of bubbles in the pumped liquid. Frequent
or excessive cavitation can cause serious damage,
including pitting and early wear of fluid chambers,
balls, and seats. It may result in reduced efficiency of
the pump. Cavitation damage and reduced efficiency
both result in increased operating costs.
Cavitation depends on the vapor pressure of the
pumped liquid, the system suction pressure, and the
velocity pressure. It can be reduced by changing any
of these factors.
1. Reduce vapor pressure: Decrease the
temperature of the pumped liquid.
2. Increase suction pressure:
a. Lower the installed position of the pump
relative to the liquid level in the supply.
b. Reduce the friction length of the suction
piping. Remember that fittings add friction
length to the piping. Reduce the number of
fittings to reduce the friction length.
c. Increase the size of the suction piping.
NOTE: Be sure the inlet fluid pressure does not
exceed 25 % of the outlet working pressure.
3. Reduce liquid velocity: Slow the cyclic rate of
the pump.
Pumped liquid viscosity is also very important but
normally is controlled by factors that are process
dependent and cannot be changed to reduce
cavitation. Viscous liquids are more difficult to pump
and more prone to cavitation.
Graco recommends taking all the above factors
into account in system design. To maintain pump
efficiency, supply only enough air pressure to the
pump to achieve the required flow.
Graco distributors can supply site specific
suggestions to improve pump performance and
reduce operating costs.
Mount The Pump
To avoid serious injury or death from toxic fluid or
fumes:
• Ventilatetoaremotearea. Thepump
exhaust air may contain contaminants. See
Air Exhaust Ventilation, page 11.
• ever move or lift a pump under pressure. If
dropped, the fluid section may rupture. Always
follow the Pressure Relief Procedure, page 14,
before moving or lifting the pump.
1. Be sure the mounting surface can support the
weight of the pump, hoses, and accessories, as
well as the stress caused during operation.
2. For all mountings, be sure the pump is secured
with screws through the mounting feet.
3. Make sure the surface is flat and that the pump
doesn’t wobble.
4. For ease of operation and service, mount the
pump so air valve, air inlet, fluid inlet and fluid
outlet ports are easily accessible.
83A2578

Installation
Accessories/Components Not Supplied System Components
A Air supply line J Air inlet port (not visible)
BBleed-type master air valve (may be
required for your pump) KAir exhaust port and muffler
C Air filter/regulator assembly L Fluid inlet port
D Master air valve (to isolate the
filter/regulator for service) MFluid
outlet port
EGrounded flexible fluid supply line Mounting feet
FFluiddrainvalve(mayberequiredfor
your pump)
G Fluid shutoff valve
HGrounded, flexible fluid outlet line
3A2578 9

Installation
Ground The System
The equipment must be grounded to reduce the
risk of static sparking. Static sparking can cause
fumes to ignite or explode. Grounding provides an
escape wire for the electrical current.
• Al ays ground the entire fluid system as
described below.
• Polypropylene and PVDF pumps are not
conductive and are not for use with flammable
fluids.
• Follow your local fire codes.
Before operating the pump, ground the system as
explained below.
• Pump: Al ays groundtheentirefluidsystemby
making sure the fluid has an electrical path to a
true earth ground.
• Air and fluid hoses: Use only grounded hoses
with a maximum of 500 ft (150 m) combined hose
length to ensure grounding continuity.
• Air compressor: Follow manufacturer’s
recommendations.
• Fluid supply container: Follow local code.
• Solvent pails used hen flushing: Follow local
code. Use only conductive metal pails, placed
on a grounded surface. Do not place the pail
on a nonconductive surface, such as paper or
cardboard, which interrupts grounding continuity.
Check your system electrical continuity after the
initial installation, and then set up a regular schedule
for checking continuity to be sure proper grounding
is maintained.
Air Lines
1. Install an air filter/regulator assembly (C). The
regulator controls the fluid pressure. The fluid
stall pressure will be the same as the setting of
the air regulator. The filter removes harmful dirt
and moisture from the compressed air supply.
2. Locateableed-typemasterairvalve(B)closeto
the pump and use it to relieve trapped air. Be
sure the valve is easily accessible from the pump
and located downstream from the regulator.
Trapped air can cause the pump to cycle
unexpectedly, which could result in serious
injury from splashing.
3. Locate another master air valve (D) upstream
from all air line accessories and use it to isolate
them during cleaning and repair.
4. Install a grounded, flexible air hose (A) between
the accessories and the 3/4 npt(f) pump air inlet.
10 3A2578