Graco E-Flo SP User manual

3A6931A
EN
Instructions
E-Flo®SP Air to Electric
Conversion Kits
For converting NXT®3400 air motor pump and supply systems to electric driver systems
for use with single-component sealant and adhesive materials. For professional use only.
Not approved for use in explosive atmospheres or hazardous (classified) locations.
Important Safety Instructions
Read all warnings and instructions in this
manual and in all related manuals before
using the equipment. Save all
instructions.

Related Manuals
23A6931A
Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Pressure Ratings . . . . . . . . . . . . . . . . . . . . . . . . . 4
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Pressure Relief Procedure. . . . . . . . . . . . . . . . . . 9
Air to Electric Pump Conversion Kits . . . . . . . . . . 9
Air to Electric D60 Ram Conversion Kits . . . . . . 12
Air to Electric D200 Ram Conversion Kits . . . . . 16
Air to Electric D200s Ram Conversion Kits . . . . 19
Connect Power to an Electric Ram System . . . . 23
Pump ADM Kit . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Ram ADM Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Standalone Pump Transformer Kit. . . . . . . . . . . 25
Ram Transformer Kits . . . . . . . . . . . . . . . . . . . . 26
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Air to Electric Pump Conversion Kits, 25P277-7930
Air to Electric D60 Ram Conversion Kits, 25P280-82
32
Air to Electric D200 Ram Conversion Kits,
25P283-85 . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Air to Electric D200s Ram Conversion Kits,
25P286-88 . . . . . . . . . . . . . . . . . . . . . . . . . . 38
E-Flo SP Pump ADM Kit, 25E439 . . . . . . . . . . . 40
E-Flo SP Ram ADM Kit, 25E437 . . . . . . . . . . . . 41
E-Flo SP Pump Transformer Kit, 25E268. . . . . . 42
E-Flo SP Ram Transformer Kit, 25E203 . . . . . . 43
E-Flo SP Ram Transformer Kit, 25E202 . . . . . . 44
Transformer Mounting Hole Diagram . . . . . . . . . . 45
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 46
Related Manuals
Component Manuals in U.S. English
:
Manual Description
3A6586 E-Flo SP Electric Pumps Installation-Parts
3A6331 E-Flo SP Supply Systems Installation-Parts
3A6724 E-Flo SP Software Instructions
3A6482 APD20 Driver Instructions-Parts
313526 Supply Systems Operation
313527 Supply Systems Repair-Parts
312376 Check-Mate®Pump Packages Instructions-Parts
311828 Dura-Flo®Pumps Instructions-Parts
312375 Check-Mate 100cc, 200cc, 250cc, 500cc CS/CM/SS/SM Lower Instruc-
tions-Parts List
311762 Dura-Flo 145cc, 180cc, 220cc, 290cc CS Lower Instructions-Parts List
311827 Dura-Flo 145cc, 180cc, 220cc, 290cc SS Lower Instructions-Parts List
311825 Dura-Flo 430cc CS/SS/SM Lower Instructions-Parts List
3A6321 ADM Token In-System Programming
3A1244 Graco Control Architecture™Module Programming
311619 Pump Mounting Kits
307971 Floor Stand Accessory

Kits
3A6931A 3
Kits
NOTE: Select a kit based on the type of NXT 3400 air motor system you are using as well as the ram and pump
lower size, where applicable. For the pump lower size, CM is Check-Mate and DF is Dura-Flo.
Kit No. Description Pump Lower Size Ram Size Air Motor
Size
Pump System
To Convert a Pump-only System
25P277 KIT, pump, convert, small, relief, 240V CM100 N/A NXT 3400
25P278 KIT, pump, convert, small, no relief, 240V CM200, CM250, DF115,
DF145, DF180, DF220, DF290 N/A NXT 3400
25P279 KIT, pump, convert, large, no relief, 240V CM500, DF430 N/A NXT 3400
Ram System
To Convert a D60 Ram System
25P280 KIT, ram, convert, D60, small, relief, 240V CM100 D60 NXT 3400
25P281 KIT, ram, convert, D60, small, no relief, 240V CM200, CM250, DF115,
DF145, DF180, DF220, DF290 D60 NXT 3400
25P282 KIT, ram, convert, D60, large, no relief, 240V CM500, DF430 D60 NXT 3400
To Convert a D200 Ram System
25P283 KIT, ram, convert, D200, small, relief, 240V CM100 D200 NXT 3400
25P284 KIT, ram, convert, D200, small, no relief, 240V CM200, CM250, DF115,
DF145, DF180, DF220, DF290 D200 NXT 3400
25P285 KIT, ram, convert, D200, large, no relief, 240V CM500, DF430 D200 NXT 3400
To Convert a D200s Ram System
25P286 KIT, ram, convert, D200s, small, relief, 240V CM100 D200s NXT 3400
25P287 KIT, ram, convert, D200s, small, no relief, 240V CM200, CM250, DF115,
DF145, DF180, DF220, DF290 D200s NXT 3400
25P288 KIT, ram, convert, D200s, large, no relief, 240V CM500, DF430 D200s NXT 3400
Add an ADM
To an Electric Pump System
25E439 KIT, pump, ADM All N/A N/A
To an Electric Ram System
25E437 KIT, ram, ADM All All N/A
Add a 480 V Transformer
To an Electric Pump System
25E268 KIT, pump, 480V All N/A N/A
To an Electric Ram System
25E203 KIT, ram, D60, D200, 480V All D60, D200 N/A
25E202 KIT, ram, D200S, 480V All D200S N/A

Kits
43A6931A
Pressure Ratings
The APD20 electric driver provides approximately 30% more thrust than an NXT 3400 air motor. The table below
shows the pump working pressure and maximum dynamic pressure using the electric driver. The E-Flo SP Model
column shows the E-Flo model the system will be similar to when the conversion is complete. After converting the
system, follow all warnings and instructions for the E-Flo SP model listed instead of the previous air motor system.
For the pump lower size, CM is Check-Mate and DF is Dura-Flo.
To help prevent serious injury from skin injection, ver-
ify that any components downstream of the pump are
rated to the new, higher pressures shown in the table
below. Replace any components that are not rated to
the higher pressures.
Pump Working (Stall)
Pressure
Max Dynamic (Run)
Pressure
Kit No. Pump
Lower Size psi bar MPa psi bar MPa Ram Size Air Motor Size
E-Flo SP
Model
25P277 CM100 6000 414 41.4 6000 414 41.4 N/A
NXT 3400
EC100XX3
25P278
CM200, 4200 290 29.0 3905 269 26.9 N/A EC200XX3
CM250 3400 234 23.4 3122 215 21.5 N/A EC250XX3
DF115 6000 414 41.4 6000 414 41.4 N/A ED115XX3
DF145 5600 386 38.6 5204 359 35.9 N/A ED145XX3
DF180 4500 310 31.0 4164 287 28.7 N/A ED180XX3
DF220 3700 255 25.5 3470 239 23.9 N/A ED220XX3
DF290 2800 193 19.3 2602 179 17.9 N/A ED290XX3
25P279 CM500 1600 110 11.0 1487 103 10.3 N/A EC500XX3
DF430 1900 131 13.1 1735 120 12.0 N/A ED430XX3
25P280 CM100 6000 414 41.4 6000 414 41.4 D60
NXT3400
EMC11X3
25P281
CM200 4200 290 29.0 3905 269 26.9 D60 EMC51X3
CM250 3400 234 23.4 3122 215 21.5 D60 EMC91X3
DF115 6000 414 41.4 6000 414 41.4 D60 EMD11X3
DF145 5600 386 38.6 5204 359 35.9 D60 EMD21X3
DF180 4500 310 31.0 4164 287 28.7 D60 EMD41X3
DF220 3700 255 25.5 3470 239 23.9 D60 EMD61X3
DF290 2800 193 19.3 2602 179 17.9 D60 EMD81X3
25P282 CM500 1600 110 11.0 1487 103 10.3 D60 EMCD1X3
DF430 1900 131 13.1 1735 120 12.0 D60 EMDA1X3
25P283 CM100 6000 414 41.4 6000 414 41.4 D200 EMC12X3

Kits
3A6931A 5
25P284
CM200 4200 290 29.0 3905 269 26.9 D200
NXT3400
EMC52X3
CM250 3400 234 23.4 3122 215 21.5 D200 EMC92X3
DF115 6000 414 41.4 6000 414 41.4 D200 EMD12X3
DF145 5600 386 38.6 5204 359 35.9 D200 EMD22X3
DF180 4500 310 31.0 4164 287 28.7 D200 EMD42X3
DF220 3700 255 25.5 3470 239 23.9 D200 EMD62X3
DF290 2800 193 19.3 2602 179 17.9 D200 EMD82X3
25P285 CM500 1600 110 11.0 1487 103 10.3 D200 EMCD2X3
DF430 1900 131 13.1 1735 120 12.0 D200 EMDA2X3
25P286 CM100 6000 414 41.4 6000 414 41.4 D200s EMC13X3
25P287
CM200 4200 290 29.0 3905 269 26.9 D200s EMC53X3
CM250 3400 234 23.4 3122 215 21.5 D200s EMC93X3
DF115 6000 414 41.4 6000 414 41.4 D200s EMD13X3
DF145 5600 386 38.6 5204 359 35.9 D200s EMD23X3
DF180 4500 310 31.0 4164 287 28.7 D200s EMD43X3
DF220 3700 255 25.5 3470 239 23.9 D200s EMD63X3
DF290 2800 193 19.3 2602 179 17.9 D200s EMD83X3
25P288 CM500 1600 110 11.0 1487 103 10.3 D200s EMCD3X3
DF430 1900 131 13.1 1735 120 12.0 D200s EMDA3X3
Pump Working (Stall)
Pressure
Max Dynamic (Run)
Pressure
Kit No. Pump
Lower Size psi bar MPa psi bar MPa Ram Size Air Motor Size
E-Flo SP
Model

Warnings
63A6931A
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-
tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When
these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific
hazard symbols and warnings not covered in this section may appear throughout the body of this manual where
applicable.
DANGER
SEVERE ELECTRIC SHOCK HAZARD
This equipment can be powered by more than 240 V. Contact with this voltage will cause death or
serious injury.
• Turn off and disconnect power at main switch before disconnecting any cables and before servicing
equipment.
• This equipment must be grounded. Connect only to grounded power source.
• All electrical wiring must be done by a qualified electrician and comply with all local codes and
regulations.
WARNING
SKIN INJECTION HAZARD
High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This
may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
• Do not point dispensing device at anyone or at any part of the body.
• Do not put your hand over the fluid outlet.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or
servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure and disconnect all power sources.

Warnings
3A6931A 7
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. Paint or solvent
flowing through the equipment can cause static sparking. To help prevent fire and explosion:
• Use equipment only in well-ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static sparking).
• Ground all equipment in the work area. See Grounding instructions.
• Never spray or flush solvent at high pressure.
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
• Use only grounded hoses.
• Hold dispensing device firmly to side of grounded pail when triggering into pail. Do not use pail liners
unless they are anti-static or conductive.
•Stop operation immediately if static sparking occurs or you feel a shock.Do not use equipment until
you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system com-
ponent. See Technical Specifications in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Specifica-
tions in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete infor-
mation about your material, request Safety Data Sheets (SDSs) from distributor or retailer.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu-
facturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create
safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
SPLATTER HAZARD
Hot or toxic fluid can cause serious injury if splashed in the eyes or on skin. During blow off of platen,
splatter may occur.
• Use minimum air pressure when removing platen from drum.
WARNING

Warnings
83A6931A
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read Safety Data Sheets (SDSs) to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including
eye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment includes but is not
limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
WARNING

Installation
3A6931A 9
Installation
Pressure Relief Procedure
Follow the Pressure Relief Procedure whenever
you see this symbol.
Follow the Pressure Relief Procedure in the manual for
the air motor system you are converting. See Related
Manuals on page 2for the air motor pump and supply
systems manuals.
Air to Electric Pump Conversion
Kits
The air to electric pump conversion kit is available in
three options depending on the pump lower size.
Disassemble the Air Motor Pump
NOTE: Pumps can be mounted various ways in a
system. The following steps describe disassembling an
air motor pump that is mounted in a way that the pump
lower is easily accessible, such as on a wall mount or a
stand. If the pump is floor mounted or mounted in some
other way, you may need to remove the entire pump
from the system before disassembling it.
1. Follow the Pressure Relief Procedure for the
Check-Mate or Dura-Flo air motor pump system you
are using. See Related Manuals on page 2.
2. Remove the main air supply.
3. See Figure 1 and remove the pump coupling, pump
lower, and the three tie rods from the air motor
pump assembly. Refer to the Check-Mate Pump
Packages Instructions-Parts manual or the Dura-Flo
Pumps Instructions-Parts manual. See Related
Manuals on page 2. Save these parts to be used
when installing the kit.
4. Remove the air motor from the system.
This equipment stays pressurized until pressure is
manually relieved. To help prevent serious injury from
pressurized fluid, such as skin injection, splashing
fluid and moving parts, follow the Pressure Relief
Procedure for the system you are using when you
stop spraying and before cleaning, checking, or ser-
vicing the equipment.
Kit Number Pump Lower Size
25P277 CM100
25P278 CM200, CM250, DF115, DF145,
DF180, DF220, DF290
25P279 CM500, DF430
FIG. 1: Air Motor Pump
Pump Coupling
Tie Rods
Pump Lower

Installation
10 3A6931A
Assemble the Electric Pump Conversion
Kit
NOTE: Refer to the Air to Electric Pump Conversion
Kit, 25P277-79 parts on page 30 for correct assembly.
1. Use the shaft adapter (8,9) included in the kit and
connect the electric driver (1) to the pump coupling,
pump lower, and tie rods that were removed from
the air motor pump.
2. Connect the outlet check valve (2) using the adapter
fitting (4,5,6,7 depending on the kit). Apply thread
sealant to the threads of the check valve and the
adapter fitting prior to installation. Figure 2 shows
options for the 100 cc Check-Mate 100 pump and
the 115 cc Dura-Flo pump.
3. The pressure transducer cable from the outlet check
valve plugs into port 6 on the electric driver. See
Figure 3.
4. Use the wire ties (3) to secure the pressure
transducer cable to a tie rod.
5. Mount the electric pump as required for your system
configuration.
Connect Power to the Electric Pump
System
1. Cut power cord wires to the following lengths:
• Ground wire - 6.5 inches (16.5 cm)
• Power wires - 3.0 inches (7.6 cm)
• Add ferrules as necessary. See Figure 4.
2. Remove the four screws to separate the junction
box cover and the disconnect switch from the junc-
tion box on the electric driver.
FIG. 2: Outlet Check Valve Options
FIG. 3: Electric Driver Ports
Dura-Flo 115
Check-Mate 100
Pressure
Transducer Cable
Port 6
All electrical wiring must be done by a qualified elec-
trician and comply with all local codes and regula-
tions.
FIG. 4: Power Cord
FIG. 5: Remove Driver Junction Box Cover
LQ
LQ
Disconnect
Switch