Graco Fire-Ball 300 Datasheet

Instructions – Parts List
GRACO INC.ąP.O. BOX 1441ąMINNEAPOLIS, MNą55440-1441
Copyright 1955, Graco Inc. is registered to I.S. EN ISO 9001
FIRE–BALL 300rand FIRE–BALL 425r
DRUM or TANK SUPPLY PUMPS
Used to pump petroleum and synthetic based oils.
5:1 Fire-Ball 300 Pump
Model 225852
900 psi (60 bar) Maximum Working Pressure
10:1 Fire–Ball 425 Pump
Model 225853
1800 psi (120 bar) Maximum Working Pressure
Table of Contents
Warnings 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Drawing 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Lists 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warranty 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Graco Phone Number 10. . . . . . . . . . . . . . . . . . . . . . . . . .
306520J
Important Safety Instructions.
Read all warnings and instructions in this manual.
Save these instructions.
01494
Model 225852 Fire–Ball 300 shown

2 306520
Symbols
Warning Symbol
WARNING
This symbol alerts you to the possibility of serious
injury or death if you do not follow the instructions.
Caution Symbol
CAUTION
This symbol alerts you to the possibility of damage to
or destruction of equipment if you do not follow the
instructions.
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.
DThis equipment is for professional use only.
DRead all instruction manuals, tags, and labels before operating the equipment.
DUse the equipment only for its intended purpose. If you are not sure, call your Graco distributor.
DDo not alter or modify this equipment.
DCheck equipment daily. Repair or replace worn or damaged parts immediately.
DDo not exceed the maximum working pressure stated on the equipment or in the Technical Data
for your equipment. Do not exceed the maximum working pressure of the lowest rated compo-
nent in your system.
DUse fluids and solvents that are compatible with the equipment wetted parts. Refer to the Tech-
nical Data section of all equipment manuals. Read the fluid and solvent manufacturer’s warn-
ings.
DHandle hoses carefully. Do not pull on hoses to move equipment.
DAll fluid hoses must have spring guards on both ends. The spring guards help protect the
hose from kinks or bends at or close to the coupling, which can result in hose rupture.
DRoute hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not
expose Graco hoses to temperatures above 82_C (180_F) or below –40_C (–40_F).
DDo not lift pressurized equipment.
DComply with all applicable local, state, and national fire, electrical, and safety regulations.
DUse only dispensing valves that are designed to dispense motor oil. Do not modify any part of
the dispensing valve; doing so could cause a malfunction and result in serious bodily injury. Be
sure the dispensing valve has a maximum working pressure that meets or exceeds that of the
pump.
DThe maximum fluid working pressure of these pumps, when operated at a maximum of 180 psi
(12.6 bar) air pressure is 900 psi (60 bar) on the 5:1 Fire-Ball 300 Pump, and it is 1800 psi
(120 bar) on the 10:1 Fire–Ball 425 Pump.
WARNINGWARNING

3306520
HAZARDOUS FLUIDS
Improper handling of hazardous fluids or inhaling toxic fumes can cause extremely serious injury or
death due to splashing in the eyes, ingestion, or bodily contamination.
DKnow the specific hazards of the fluid you are using.
DStore hazardous fluid in an approved container. Dispose of hazardous fluid according to all local,
state, and national guidelines.
DAlways wear protective eyewear, gloves, clothing, and respirator as recommended by the fluid
and solvent manufacturer.
SKIN INJECTION HAZARD
Fluid from the dispensing valve, leaks, or ruptured components can inject fluid into your body and
cause extremely serious injury, including the need for amputation. Fluid splashed in the eyes or on
the skin can also cause serious injury.
DFluid injected into the skin may look like just a cut, but it is a serious injury. Get immediate
surgical treatment.
DDo not point the dispensing valve at anyone or at any part of the body.
DDo not put your hand or fingers over the end of the dispensing valve.
DDo not stop or deflect leaks with your hand, body, glove, or rag.
DUse only extensions and tips that are designed for use with your dispensing valve.
DTighten all fluid connections before operating the equipment.
DCheck the hoses, tubes, and couplings daily. Replace worn or damaged parts immediately. Do
not repair high pressure couplings; you must replace the entire hose.
WARNINGWARNING

4 306520
MOVING PARTS HAZARD
Moving parts can pinch or amputate your fingers.
DKeep clear of all moving parts when starting or operating the pump.
DBefore servicing the equipment, follow the Pressure Relief Procedure on page 8 to prevent the
equipment from starting unexpectedly.
FIRE AND EXPLOSION HAZARD
Improper grounding, poor ventilation, open flames, or sparks can cause a hazardous condition and
result in a fire or explosion and serious injury.
DGround the equipment. Refer to Grounding below.
DIf there is any static sparking or you feel an electric shock while using this equipment, stop
dispensing immediately. Do not use the equipment until you identify and correct the problem.
DProvide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid
being dispensed.
DDo not smoke in the dispensing area.
WARNINGWARNING
United States Government safety standards have been adopted under the Occupational Safety and Health Act.
You should consult these standards–particularly General Standards, Part 1910, and Construction Standards, Part
1926.
Installation
Grounding
To reduce the risk of static sparking, ground the pump.
Check your local electrical code for detailed grounding
instructions for your area and type of equipment.
DPump: Use ground wire and clamp as shown in
Fig. 1.
DAir and fluid hoses: Use only electrically conductive
hoses.
DAir compressor: Follow manufacturer’s
recommendations.
DDispensing valve: Obtain grounding through
connection to a properly grounded fluid hose and
pump.
DFluid supply container: Follow your local code.
DObject being lubricated: Follow your local code.
DAny pails used when flushing: Use only metal,
grounded pails when flushing. Make firm
metal-to-metal contact between a metal part of the
dispensing valve and the pail. Use the lowest
possible pressure.
DTo maintain grounding continuity when flushing or
relieving pressure, always hold a metal part of the
dispensing valve firmly to the side of a metal pail,
and then open the dispensing valve.
To ground the pump:
To ground the pump,use a ground wire and clamp as
shown below. Remove the ground screw (Z) and insert
through the eye of ring terminal at end of ground wire
(Y). Fasten the ground screw back onto the pump and
tighten securely. Connect the other end of the ground
wire to a true earth ground. See Fig. 1. To order a
ground wire and clamp, order Part No. 222011.
Fig. 1 TI1052
Y
Z

5306520
Installation
The typical installation shown in Fig. 2 is only an installation guide; it is not an actual system design. Contact your
Graco distributor for assistance in designing a system to suit your needs.
Fig. 2
ÎÎÎÎ
ÎÎÎÎÎ
ÎÎÎÎÎ
ÎÎÎÎ
ÎÎÎÎ
01495
A
B
C
D
E
F
H
G
K
L
M
N
E
P
J
Q
C
B
R
AMaximum vertical lift, tank foot valve
to pump intake valve: 10 ft. (3 m)
BSuction line at pump: 9 in. (230 mm)
from wall
CSuction line at pump: 6 in. (150 mm)
above floor
DVent pipe
EPipe: 1.5 or 2 in. standard iron
FHorizontal suction line: 75 ft. (23 m)
maximum
GStub assembly
HO.P.W. – Buckeye or equivalent
extractable suction
JManhole cover
KFill cap
L4 in. (102 mm) standard pipe
MExtractor fitting
N4 in. (102 mm) from bottom of tank
P1.5 in. foot valve
QSwing joints
RGate valve
Permanent Supply and Suction Lines
DInstall pumps as close to the tanks as practical.
DUse 1.5 or 2 in. (38 mm or 50 mm) standard iron
pipe and heavy malleable iron fittings. Ream the
ends of iron pipe and use thread sealant for an
airtight system.
DUse long sweeping bends for turns in piping; avoid
unnecessary turns.
DAll tube ends must be clean and free of burrs.
Ream the ends of iron pipe.
DMinimize the use of fittings.
DAvoid using unions and other connections
underground and in hard to reach places.
DFor underground tanks, blow out and clean all lines
before installing them. Start the connections at the
storage tank end.
DFlush and test the lines under pressure before
covering or cementing in place.
DFor installation dimensions for suction lines at the
pump end, see Fig. 3.
Fig. 3 01496
B9 in. (230 mm),
Suction line at pump
C6 in. (150 mm),
Suction line at pump
S20 in. (510 mm),
Between suction lines
C
C
B
B
S

6 306520
Installation
Supply Lines From Pumps To Dispensing Units
Distance Annealed Steel Tube Annealed Copper Tube Standard Iron Pipe
Min. O.D. Min. Tube Wall Fittings Min. O.D. Min. Tube Wall Fittings Min. Size Fittings
< 25 ft. (7.6 m) 5/8 in. 0.035 in.
(0.89) Flareless 5/8 in. type K 0.049 in. (1.24 mm) Flared 1/2 in. Heavy malleable iron
> 25 ft. (7.6 m) 7/8 in. 0.035 in.
(0.89) Flareless 7/8 in. type K 0.065 in. (1.65 mm) Flared 3/4 in. Heavy malleable iron
> 75 ft. (23 m) Contact your Graco distributor
Fig. 4
A
B
C
D
AIncoming supply line
B3/4 in. npt line strainer
CHose or pipe to metered unit
DPosition outlet down
Fig. 5 01497
A
B
C
A3 in. (76 mm), Supply line to wall
B20 in. (510 mm), Main fluid shutoff valves
C24 in. (610 mm), Main air line to floor
D20 in. (510 mm), Between suction lines
D
TO OUTLET
1. Use a Y-type line strainer in oil supply lines. Locate
as close to the meter inlets as practical and where
they are easily accessible. Mount the strainer body
horizontally with the clean-out plug pointed down.
See Fig. 4. Periodically, relieve the pressure, and
remove and clean the metal strainers.
To order a 3/4 in. npt(f) line strainer, order Part No.
101078.
To order a 1/2 in. npt(f) line strainer, order Part No.
110877.
INJECTION HAZARD
To reduce the risk of serious injury
whenever you are instructed to relieve
pressure, always follow the Pressure
Relief Procedure on page 8.
WARNING
2. See Fig. 5 for installation dimensions for the
supply line. Space the line ends to be adjacent to
the pump location. For annealed steel or copper
tubing lines, use a straight male coupling elbow
and a shutoff valve. For iron pipe, a shutoff valve
may be used instead. The shutoff valve must close
off 1/2 in. npt(f) openings for the Fire-Ball 300
pump, and it must close off 3/4 in. npt(f) openings
for the Fire–Ball 425 pump.
Air Lines
Air lines Annealed Copper
Tube Galvanized Pipe
O.D.
Type
L
Minimum
Wall
Thickness
Nominal
Size
Pump to
main air 1/2 or 3/8 in. 0.035 in. (0.89 mm) 1/2 in. or 3/8 in.
Compressor
to main air 1/2 in. 0.035 in. (0.89 mm) 1/2 in. or 3/8 in.

7306520
Installation
Air and Fluid Line Accessories
CAUTION
Do not hang the air accessories directly on the air
inlet. Mount them on brackets. The fittings are not
strong enough to support the accessories and may
break.
DUse thread sealant on male threads except at
swivel connections.
DInstall a bleed-type master air valve upstream from
the pump air regulator, but within easy reach of the
pump.
To order a 300 psi (21 bar) maximum working
pressure, 1/2 in. npt bleed-type master air valve,
order Part No. 107142.
WARNING
A bleed-type master air valve is required in the
system to help reduce the risk of serious bodily
injury, including fluid injection, splashing in the
eyes, and injury from moving parts when
adjusting or repairing the pump. This valve
relieves air trapped between the valve and the
pump to prevent the pump from cycling unex-
pectedly.
DInstall the pump end of the air supply lines about
24 in. (610 mm) above the floor.
DIf you are installing several pumps, put tees in the
supply line immediately above and behind the pump
locations. See Fig. 5.
DInstall an air line lubricator for automatic air motor
lubrication.
To order a 250 psi (17.5 bar) maximum working
pressure air line lubricator, order a Part No. below:
3/8 in. npt 214847
1/2 in. npt 214848
DInstall an air regulator to control pump speed and
pressure.
To order a 300 psi (21 bar) maximum working
pressure regulator, order a Part No. below:
3/8 in. npt 109075
1/2 in. npt 104266
DInstall an air line filter to remove harmful dirt and
contaminants from your compressed air supply.
To order a 250 psi (17.5 bar) maximum working
pressure air filter, order a Part No. below:
3/8 in. npt 106148
1/2 in. npt 214849
DInstall a thermal relief kit on the dispensing valve
side of the pump to assist in relieving pressure in
the pump, hose, and dispensing valve due to heat
expansion.
To order a thermal relief kit for the Fire-Ball 300
pump—900 psi (62 bar) maximum working
pressure—order Part No. 237893.
To order a thermal relief kit for the Fire–Ball 425
pump—1600 psi (110 bar) maximum working
pressure—order Part No. 248324.

8 306520
Operation
Pressure Relief Procedure
INJECTION HAZARD
To reduce the risk of serious bodily
injury, including fluid injection, injury from
moving parts, or splashing in the eyes or
on the skin, always follow this procedure whenever
you shut off the pump, when checking or servicing
any part of the system, when installing or changing
dispensing devices, and whenever you stop dis-
pensing.
WARNING
1. Close the air regulator and disconnect the air
supply hose.
2. Close the pump’s bleed-type master air valve
(required in the system).
3. Open the dispensing valve until pressure is fully
relieved.
If you suspect that the dispensing valve is clogged, or
that pressure has not been fully relieved after following
the steps above, very slowly loosen the dispensing
valve coupler or hose end coupling to relieve pressure
gradually, then loosen completely.
Flushing
To reduce the risk of fluid injection injury, static
sparking, or splashing, relieve pressure, hold a metal
part of the dispensing valve firmly to the side of a
grounded metal pail and use the lowest possible fluid
pressure during flushing.
1. Before connecting the supply lines to the supply
tank, flush the pump and supply line with a
compatible solvent.
2. Connect the supply line to a solvent supply. Turn
on the main air, open the bleed-type master air
valve, and slowly open the pump air regulator until
the pump is cycling slowly. Use the lowest possible
pressure, and flush until the lines are thoroughly
cleaned. Shut off the pump, and relieve the
pressure.
INJECTION HAZARD
To reduce the risk of serious injury
whenever you are instructed to relieve
pressure, always follow the Pressure
Relief Procedure above.
WARNING
3. Disconnect the solvent supply, and connect the
supply lines to the tank.
4. Connect the fluid supply hose from the pump to
the dispensing valve.
Operating
WARNING
Never exceed 180 psi (12.6 bar) Maximum Air
Pressure to these pumps. Using higher air
pressure will cause the pump to overpressurize,
which may result in component rupture, fire, or
explosion and cause serious bodily injury.
1. Open the bleed-type master air valve.
2. Slowly open the pump air regulator until the pump
is running smoothly.
3. Open the dispensing valve, and allow the system
to prime. When the system is fully primed, the
pump starts and stops as the dispensing valve is
opened and closed.
Never allow the pump to run dry of the fluid
being pumped. A dry pump will quickly
accelerate to a high speed and possibly damage
itself. If the pump accelerates quickly, stop it
immediately, and check the fluid supply. If the
supply container is empty and air has been
pumped into the lines, prime the pump and lines
with fluid, or flush it and leave it filled with a
compatible solvent. Be sure to eliminate all air
from the fluid system.
CAUTION
4. Use the air regulator to control pump speed and
fluid pressure. Always use the lowest possible
pressure, which reduces pump wear.
5. When shutting off the system, and before checking
or servicing it, relieve the pressure.
INJECTION HAZARD
To reduce the risk of serious injury
whenever you are instructed to relieve
pressure, always follow the Pressure
Relief Procedure at left.
WARNING

9306520
Parts Drawing
01498
4 or 6
10 or 15
12 or 17
13 or 18
11 or 16
Parts Lists
Model 225852
5:1 Fire-Ball 300 Pump, Includes items 6, 7, 10 to 13
Ref
No. Part No. Description Qty.
6 203876 5:1 FIRE-BALL 300 PUMP, stubby
See manual 306518 for parts. 1
7 222062 HOSE & FITTING KIT
See parts list to the right. 1
Model 225853
10:1 Fire–Ball 425 Pump, Includes items 4, 5, 15 to 18
Ref
No. Part No. Description Qty.
4 205626 10:1 FIRE-BALL 425 PUMP, stubby
See manual 308655 for parts. 1
5 222068 HOSE & FITTING KIT
See parts list to the right. 1
Model 222062
Hose Kit for Fire-Ball 300 pump
Ref
No. Part No. Description Qty.
10 204560 AIR HOSE, 3/8” ID, cpld
3/8–14 npt (mbe), 18” (457 mm) 1
11 220598 FLUID HOSE, 1/2” ID, cpld
1/2–14 npt(mbe), 18” (457 mm) 1
12 155494 UNION, 90_, 3/8–14 npt(m) x
3/8 npsm(f) swivel 1
13 155470 UNION, 90_, 1/2–14 npt(m) x
1/2 npsm(f) swivel 1
Model 222068
Hose Kit for Fire–Ball 425 pump
Ref
No. Part No. Description Qty.
15 218093 AIR HOSE, 1/2” ID, cpld
1/2–14 npt (mbe), 18” (457 mm) 1
16 109108 FLUID HOSE, 3/4” ID, cpld
3/4–14 npt(mbe), 18” (457 mm) 1
17 155470 UNION, 90_, 1/2–14 npt(m) x
1/2 npsm(f) swivel 1
18 160327 UNION, 90_, 3/4–14 npt(m) x
3/4 npsm(f) swivel 1

10 306520
The Graco Warranty and Disclaimers
WARRANTY
Graco warrants all equipment manufactured by it and bearing its name to be free from defects in material and workmanship on the date
of sale to the original purchaser for use. As purchaser’s sole remedy for breach of this warranty, Graco will, for a period of twelve
months from the date of sale, repair or replace any part of the equipment proven defective. This warranty applies only when the
equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for, any malfunction, damage or wear caused by faulty installation,
misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility with Graco
equipment of structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture,
installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for
verification of the claim. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment
will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material
or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor and transportation.
DISCLAIMERS AND LIMITATIONS
The terms of this warranty constitute purchaser’s sole and exclusive remedy and are in lieu of any other warranties (express or
implied), including warranty of merchantability or warranty of fitness for a particular purpose, and of any non-contractual liabilities,
including product liabilities, based on negligence or strict liability. Every form of liability for direct, special, or consequential damages or
loss is expressly excluded and denied. In no case shall Graco’s liability exceed the amount of the purchase price. Any action for breach
of warranty must be brought within two (2) years of the date of sale.
EQUIPMENT NOT COVERED BY GRACO WARRANTY
Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose, with respect to
accessories, equipment, materials, or components sold but not manufactured by Graco. These items sold, but not manufactured by
Graco (such as electric motor, switches, hose, etc.) are subject to the warranty, if any, of their manufacturer. Graco will provide
purchaser with reasonable assistance in making any claim for breach of these warranties.
Graco Information
TO PLACE AN ORDER, contact your Graco distributor, or call one of the following numbers
to identify the distributor closest to you:
1–800–533–9655 Toll Free
612–623–6928
612–378–3590 Fax
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
This manual contains English. MM 306520
Graco Headquarters: Minneapolis
International Offices: Belgium, Korea, China, Japan
www.graco.com
306520 08/1955, Revised 01/2007