Graco VISCOUNT II 210-107 Operation manual

INSTRUCTIONS-PARTS LIST 367-158 Rev M
This manual contains IMPORTANT
WARNINGS and INSTRUCTIONS
READ AND RETAIN FOR REFERENCE
VISCOUNT II HYDRAULIC MOTOR
Model 210-107 Series J
Model 217-022 Series C
(Redacement motor for GH 533, GH 733 and
GH' 833 Sprayers)
Model 217-338 Series D
(Replacement motor for Viscounp II Plural
Component Pump)
WARNING
Maximum Hydraullc Input Pressure
The maximumsafehydraulicinput pressuretothis
motor depends on the lower displacement pump
to which
it is connected. Wth Graco Models
207474,207455 and 210-208 displacementpump
assemblies only, hydraulic input pressure up,to
a
maximum of 1500 psi (103 barl may be used.
Neverexceed
loo0 psi (69 barl hydraulic input
pressure with motor connected to anydisplace-
ment pumpother than those listedabove: serious
bodily iniurv ordamage to equipment mayresult.
I
INDEX
Warnings. ....................................................
.2, 3
Installation ........................................................ 4
Service .............................................. .: ......... 4. 5
Parts Lists b Drawings ...................................
6 - 11
Model 210-107 ............................................. 6, 7
Model 217-022 ............................................. 8, 9
Model 217-338 .......................................... 10, 11
How To Order Replacement Perm ....................... 7, 9
Accessories.. ................................................... ..9
Dimensions ..................................................... 11
Technical Data ..................................... Back Cover
Warranty ............................................. Back Cover
MODEL 210-107 SHOWN
GRACQ INC. P.Q. BOX 1441 MINNEAPOLIS. MN 55440-1444
@COPYRIGHT 1974 GRACO INC.

~~
WARNING
HIGH PRESSURE SPRAY CAN CAUSE SERIOUS INJURY.
FOR PROFESSIONAL USE ONLY. OBSERVE ALL WARNINGS.
Read and understand all instruction manuals before operating equipment.
FLUID INJECTION HAZARD
This eauipmentgenerates veryhigh fluidpressure. Sprayfrom
General
Safety
the gun; leaks-orrupturedcomponentscaninjectfluid
throughyourskin and into yourbodyand cause extremely
serious bodily injury, including theneedfor amputation. Also,
fluid injected or splashed into the eyes or onto the skin can
cause serious damage.
any partof thebody. NEVER put hand or fingers over the
NEVER point thespraygun or dispensingvalveat anyone or at
spray tip.
ALWAYS have the tipguard
in place on thespray gun when
spraying.
ALWAYSfollowthePressureReliefProcedure, &low,
before cleaning or removing thespraytip ornozzle or servicing
any system equipment.
NEVER try tostop or deflect leaks with your hand or body.
Be sureequipmentsafety devices are operatingproperly
before each use.
Medical Alert-Airless Spray Wounds
If any fluid appearsto penetrate yourskin, get EMERGENCY
PLE CUT. Tell the doctor exactly what fluid was injected.
MEDICAL CARE ATONCE. DO NOT TREATAS A SIM-
Note to Physician: Injection in the skin is a traumatic in-
juv. It is important to treat the injury surgically 8s soon
8s possible. Do not delay treatmenttoresearchtoxicity.
Toxicity
is aconcernwithsomeexoticcoatingsinjected
surgeon or reconstructive hand
surgeon may be advisable.
directly intothe blood stream. Consultation withaplastic
Spray Gun and Dispensing Valve Safety Devices
Be sure all gun safety devices are operating properly before
each use. Do not remove or modify any part of thegun; this
can cause a malfunction and result in serious bodily injury.
Safety Letch
Whenever you stop spraying, even for a moment, always set
the gun.safety latch in the closed or "safe" position. making
the gun inoperative.Failuretoset the safety latch can resultin
accidental triggering of the gun.
Trigger Guard
NEVER operate the gunwith thetrigger guard removed. The
triggerguard reduces the risk of accidentallytriggeringthe
gun if it is dropped or bumped.
Diffuser (on Spray Guns)
The gun diffuserbreaks upspray and reduces the risk of fluid
injection when thetipis not installed. Checkdiffuser operation
regularly. FollowthePressure ReliefProcedure, below,
thenremove the spray tip. Aimthe gun into ametal pail,
holding the gun firmly to the pail. Using the lowest possible
to an irregularstream, replace the diffuser immediately.
pressure, trigger the gun. If thefluid emitted is not diffused in-
ALWAYS have the tipguard
In placeon thespray gun while
Tip Guard (on Spray Guns!
spraying. Thetip guard alerts you tothe fluid injectionhazard
end helpsreduce, but does not prevent, eccidentally placing
your fingers orany part of your body closeto the spraytip.
Spray Tip and,Nozzle Safety
Use extreme caution when cleanlng or changingspray tips or
the gunsafetvlatchimmediately. ALWAYSfollowthe
nozzles. If thespray
tip or nozzleclogs whilespraying. engage
nozzleto clean it.
Pressure Relief Procedureand then remove thespray tip or
NEVER wipe off build-up around thespray tip ornozzle until
pressure isfully relieved and the gunsafety latch is engaged.
To reducethe risk of serious bodily injury, including fluid injec-
Pressure Relief Procedure
tion, splashing in theeyes,or on theskin, or injuryfrom mov-
ing parts, alwaysfollow thls procedurewhenever the pumpis
when installingor changingspray tips, and wheneveryou stop
shut
off, when checking or servicing any part of thesystem,
spraying.
1. Engage the spray gun or dispensingvalve safety latch.
2. Turn
off the hydraulic power supply.
3. Disengagethe gun or dispensingvalve safety latch.
4. Hold a metal part of the gun or valve firmlyto a grounded
metalwastecontainerandtrigger
It to relieve thefluid
pressure.
5. Engagethe safety latch again.
6. Open the pump drain valve (required in system), having a
container ready to catch thedrainage.
7. Leave the drain valve openuntilyou are ready to spray
again.
If you suspect that thespray tip or hose is completely clogged,
or that pressure has not been fully relieved after following the
stepsabove,
VERY SLOWLYloosen the hoseend coupling
clear the tip orhose obstruction.
andrelieve pressure gradually, then loosen completely. Now
MOWING PARTS HAZARD
Movingpartscanpinch or amputateyourfingersorother
body parts. KEEPCLEAR of movingpartswhenstartingor
operating the pump. Follow the Pressure Relief Procedure
before checking or servicing the pumpto prevent
it from start-
ing accidentally.
IMPORTANT
::
..
..
..
,. ,
. ..
..
,
.,..
..
ticularly the General Standards, Part 1910, and the Construction Standards, Part 1926-should be consulted.
United States Government safetystandardshave beenadoptedunder the OccupationalSafetyand Health Act. Thesestandards-par-
2 307-158

EQUlPMEMT MISUSE HAZARD
Any misuseof thesprayequipmentor accessories,such
General Safety
as overpressurizing, modifying parts, usingincompati-
parts, cancausethem to rupture and result in fluidinjec-
ble chemicalsand fluids,orusing wornor damaged
tion or other seriousbodily injury,fire, explosion orpro-
perty damage.
NEVER alter ormodifyany part of this equipment; doing
so could cause it to malfunction.
CHECK
all spray equipmentregularlyand repairor
replace worn or damaged parts immediately.
Read and follow the fluid and solvent manufacturer’s
equipment.
literatureregardingthe
use ofprotectiveclothingand
The maximum safe hydraulicinput pressure to this
System Pressure
which it is connected. With Graco Models 207.474.
motor is governed bythe lower displacementpump to
207-655and210-208displacementpumpassemblieson-
ly, hydraulic inputpressureof up to a maximum of1500
bar1hydraulic inputpressurewith the motorconnected
psi
(103 bar) may be used. NEVER exceed loo0 psi I69
to anydisplacement pumpother than thoselisted
above.
Be surethat all accessoriesyou add tothe spray system
and fluid workingpressures of this system.
are properly rated to withstand the maximum hydraulic
Fluid Compatibility
compatible with thewettedpartsshowninthe
BE SUREthat allfluidsand solventsused are chemically
Technical Data
in the separate pump manual. Always
read thefluid and solventmanufacturer’sliterature
before using them in the pump.
HOSE SAFETY
High pressurefluid in the hosescan be very dangerous. If the HANDLE AND ROUTEHOSESCAREFULLY. Do notpull on
hose develops
a leak, split or rupturedue to any kind of wear,
damageor misuse, the.highpressure sprayemittedfrom it can hosesto move equipment.
Do not use fluids or solvents which
cause a fluid injection injury or other serious bodily injury or are not compatiblewith theinnertube and cover of thehose.
DO NOT exposeGracohose to temperatures above 180°F
property damage. 182°C)or below
-40°F (-40°C).
ALLFLUID SPRAYHOSES MUSTHAVE SPRING
kinks or bends at or close to the coupling whichcan result in
GUARDS1 The spring guards helpprotectthe hose from
hose rupture.
TIGHTEN all fluid connectionssecurely beforeeach use. High
pressure sprayto be emitted from the coupling.
pressure fluid candislodge a loosecoupling or allowhigh
NEVER use a damaged hose.Beforeeach use, check the en-
tirehosefor cuts,leaks, abrasion, bulging cover, or damageor
exist, replace the hose immediately. DO NOT try to recouple
movement of the hose couplings. If any of these conditions
highpressurehose of mend it with tape oranyother device. A
repaired hose cannot contain the high pressurefluid.
Hose Groundin Continuity
Proper hosegrouniing continuityis essential to maintaininga
grounded spraysystem. Checktheelectrical resistanceof your
hydraulic and fluid hoses at least once a week.
If your hose
does not have atag on it which specifies the maximumelec-
trical resistance, contact thehosesupplieror manufacturer for
the maximum resistance limits. Use a resistance meter in the
appropriaterange for yourhose to check the resistance. If the
resistanceexceeds therecommendedlimits, replace it im-
yoursystemhazardous. Also readFIRE
OR EXPLOSION
mediately. An ungrounded or poorly groundedhose can make
HAZARD, below.
FIRE OR EXPLOSION HAZARD
through the pumpand hose. If every part of thespray equip-
Static electricity is created by the high velocity flow of fluid
system rnaybecomehazardous. Sparking mayalso occur
ment is not properly grounded. sparking rnay occur, and the
when plugging in or unplugginga power supply cord.Sparks
dust particles and other flammable substances, whether you
can ignite fumes from solvents and the fluid being sprayed,
are spraying indoors or outdoors, and cancause a fire or ex-
plosionand seriousbodily injury and propertydamage.
Do not
when there is any chance of ignitingfumes still in the air.
plug In or unplug any power supply cords In the spray area
while using this equipment, STOP SPRAYING IMMEDIATE-
If
you
experienceany static sparking oreven a slight shock
LY. Check the entiresystemforpositivegrounding. Do not
corrected.
usethe system againuntil theproblemhas beenidentifiedand
Grounding
Toreduce therisk of staticsparking, ground the pump and all
other spray equipment used orlocated in the spray area.
structions for your area and type of equipment. BE SURE to
CHECK your local electrical code for detailedgrounding in-
ground all of this spray equipment:
1. Pump: use aground wireand clampas instructedonpage4.
2.
Fluid andhydraulichoses: use only groundedhoses. Refer
to Hose Grounding Continuity, above.
3. Hydraulicpowersupply: follow manufacturer’s recommen-
dations.
4. Spray gun or dispensing valve: obtain grounding through
connection to a properly grounded fluid hose and pump.
5. Object beingsprayed: according to your local code.
6. Fluid supply container: according to your local code.
7. All solvent pails used whenflushing,according to local
code. Use only metalpails, which are conductive.
Do not
or cardboard,which interrupts the grounding continuity.
place the pail on a non-conductive surface, such as paper
8. To maintain grounding continuity when flushing or reliev-
ingpressure, always hold a metal part of the gun firmly
to
the side of a grounded metalpail, then trigger the gun.
flushing Safety
Reduce the risk offluid injectioninjury,static sparking,or
splashing byfollowing the specific flushing procedurb given
in
your separate pump instructionmanual. Follow thePressure
guns only) before flushing. Hold a metal partof the gun firmly
Relief Procedure onpage 2, and remove the spray tip (spray
to the side of agrounded metalpail and use the lowest possi-
blefluid pressure during flushing.
307-158 3

~~
INSTALLATION
NOTE:
Never let hydraulic oil temperatureexceed
poor performanceand reduced seal life.
1WF (HOC). High temperatures will cause
CAUTION
damage to the motor. Blow out all hydraulic lines
Keep the hydraulic supply system clean to avoid
with clean air and flush thoroughly with solvent
before connecting thelines to the motor.
Be sure your hydraulicpower supplyhas a suction
filter to the hydraulic pump and a returnline filter
of 10 micronsize. This is a regenerativemotor, so
the volumeinthereturn line is twicethe inlet
volume. Be surethe returnlinefilter is of adequate
size to handle this greater, volume. Follow the
manufacturer's recommendationsonreservoir
and filter cleaning,and periodic changes of
hydraulic fluid.
Grounding
IWARNING1
For your safety, read the FIRE OR EXPLOSION
HAZARD section on Daw 3 and aroundYour en-
1 tire system es instructed-there. - I
hoses, and besure thatyourpowerunit is properly
Use only conductive or grounded hydraulic andfluid
grounded. Ground the pump as explained below.
NOTE: Reference numbers inthetext refer to Fig 1
and the Parts Drawingson pages 6, 8 and
10.
i'
53
A
B
Fig 1
On Model 210-107, the grounding lug 152) andwasher
For Models 210-107 and 217-333
(53) are locatedon the motorbase as showninFig 1. On
Model 217-338, the grounding lug (61) and washer (62)
are on the tie plate. Referto ACCESSORIES on page 11
to order a ground wire and clamp.
washer. Insert one endof the groundmg wire
(12 ga
Loosen the locknut (A) ofthegroundinglug and
minimum) (E) into the slot of the lug and tighten the
locknut securely.
See Fig 1. Connect the other end of
the wire to a true earthground, as recommended by
your local code.
The ground wire and clamp are supplied with your GH
Sprayer. Connect the clamp to
a true earth ground as
recommendedby your localcode.
For Model
217-022
SERVICE
Pressure Relief Procedure
WARNING
To reduce the risk of serious bodily injury, in-
the skin,
or injuryfrommoving parts,always
cluding fluid injection, splashing in the
eyes or on
follow this procedurewhenever the pump
is shut
off, when checking orservicinganypart of the
system;.when installing or changing spraytips,
and whenever you stop spraying.
1. Engagethespray gun or dispensing valve safe-
2. Turn off the hydraulic power supply.
3. Disengage the gun ordispensingvalvesafety
latch.
4. Hold a metal part of the gunor valvefirmly to a
to relieve the fluid pressure.
grounded metal wastecontainerand trigger it
5. Engage the safety latch again.
6. Open thepump drain valve (required in
system), having a container ready to catch the
drainage.
7. Leave the drain valve open until you are ready
to spray again.
If you suspect that the spray tip or hose is com-
pletelyclogged,
or thatpressurehasnotbeen fully
relieved after following the steps above,VERY
relievepressuregradually, then loosen complete-
SLOWLY loosen the hose endcouplingand
ly. Now clear the tip orhose obstruction.
ty latch.
CAUTION
motors. Take special careto avoid getting dust or
Cleanliness is essential when repairing hydraulic
dirt into the motor during service.
NOTE: Repair kit 220-457 is available to replacethe
gaskets (25). spring retaining plugs (281,
springs (29). spool (371, triprod (36), and
and springs must be replaced
as a group.
piston stop
(33).
The spool, retaining plugs,
Dlsassernbly
1. Follow thePressureReliefProcedure at left,
lines fromthemotor. Remove the pumpfromits
Disconnect the hydraulic supply,return,anddrain
mounting.
2. Disconnect the displacement pump from the motor
as explained in your separate pump orsystem in-
struction manual.Plug the hydraulic lines to keep
dirt out.
3. Place the hydraulic motor in a bench vise.
4. OnModel2101070nly, removethe drip pan screws
(4) and drippan (50) fromthemotor base (42).
Unscrew the drip coverretainerscrew (6) and I\
remove the drip cover (31) from the piston (49).
5. Pushthe piston (49) upas far as possible, to engage
the detent mechanism.Tap thepistonlightly
if
necessary.
307- 158

6. Crackloose but do notremove thefourtie rod
locknuts
(3), thecompression nuts on thehydraulic
with Loctite" which hold the end cap
(44).
tube (481, and the three socket screws (8) fastened
7. Removethe motor from thevise and place it on its
side
in a pan.
8. Remove the detent assembly, consisting ofthe
spring retaining plug (281, gasket (25), spring (291,
ball guide (27). and ball (7) from one side ofthe
motor. The spacerts)
(60) mayremain in theplug. If
the ball or other parts stick in the upper housing
allow the parts to fall into the motor. Repeat the
140). turn themotor overand tap lightly. Do not
procedurefor the detent assemblyon theother side
of the motor.
9. Unscrew the topand bottom compression nuts on
the hydraulic tube (48) and removethetube. Allow
the oil to drain fromthe motor intothe pan.
Removethethree socketscrews
(8) holdingtheend
cap
(44).
10. Remove the four tie rod locknuts (3). Model
210-107 may beturned uprightfor theremainderof
the procedure, if desired.Models 217-022 and
217-338 should remain on their side.Remove the
four tie rods (35) and washers 11). but do not
remove thecrownnuts
(22) from the topofthe
rods.
ICAUT'ON1
Withthe tie rods removed, the assembly may
separate atthejoints between the cylinder (39)
and the upper and lower housings (40 and 41).
11. Removethe stop plug (43) from the upper housing
(40). Pull the upper housing about 2-3 in. off the
cylinder (39). You may havetorock the housing to
work it free. It is not necessary to remove the
cylinder from thelower housing (41).
12. Hold thetrip rod (36) steady with an adjustable
wrench on the flats of therod, and removethe top
hex nut (20) from the triprod.
13. Lift the valve spool (37) off the trip rod. Save the
triprod guide
(34) and spring (38) that came off
with the spool, and the guide and spring that re-
mained inside the upper housing. Remove the
up-
per housing.
NOTE: Inspect the triprod above the shoulder for
scoring or damage. Theremust benoreduc-
tion in roddiameter.
14. Pull the trip rodand pistonfrom the lower housing
vise, makingsure totighten thevise
on the flats of
(41) and cylinder (39). Place the piston (49) in a
retainer
(32) (fastened with Loctite). Remove the
thepiston. Use a hammer andpunch toremovethe
trip rod
(36) from the piston (49).
15.
Remove thetriprod locknut (9) and pistonstop
(33). Ifthe piston will be replaced, removethe com-
O-ring
(26, Model 210-107 only)for installation on
pression spring (55). compression rings (19), and
the newpiston.
16. The seals (23) must bereplacedif they are leaking.
Remove the seals fromthebottomofthe lower
housing
(41).
Reassembly
1. Lubricate the seals (23) with light lubricant or
petroleum jelly. Install theminthe lower housing
motor. Reinstall the lower housing, making sure it
(41) with the lips facingup toward thetop of the
seats properly. If the cylinder (39) was removed, in-
stall it on thelower housing.
2. Installthe compression spring (55) insidethe piston
tioned
with the joints 180" opposed. Checkthat the
(49). Thecompression rings (19) should beposi-
O-ring (26) is in place 0.1 Model 210-107.
3.
Install the piston stop (33) and locknut (9) on the
trip rod. Slide the triprod (36) into thepiston (49).
Apply low strength sealant or Loctite" TL-222 to
thethreads of theretainer (32). With thepistonflats
in a vise, screw the retainer all theway into the
piston. Thisis important to prevent the retainer
from backing out during operation anddamaging
the motor.
4. Reinstall thetrip rod and piston intothe cylinder
(39) and lower housing so the top of the piston is
flush with the top of thecylinder.
5. Reinstallthe upper housing (40). making sure that
thetube fittingsalign with those on thelower hous-
ing. The trip rod will protrude from the top.
6. Slide the lower trip rod guide (34) and spring (38)
onto the triprod. Installthe spool (37) with thede-
tent atthetop. Installthe topspring (38) and guide
with anadjustable wrench and install the top hex
(34) on the trip rod. Hold the flats of the trip rod
nut
(20).
7. Set thestop plug (43) atop thespool (37). Reinstall
theend cap (441, using low strength Loctite on the
washers
(1). Hand tighten the tie rod locknuts (3).
socketscrews (8). Install the tie rods (35) and
6. Withthe motor on its side,reinstall the detent
assemblies. Install the ball (7). guide (27) with the
concave surfacetoward theball, spring (29). gasket
(25) and retaining plug (28). Repeat on the other
side of the motor.
NOTE: If you areusingrepair kit 220-457, the plugs
(28). springs (29) and spool (37) must be
replaced as
a group.
9. Reinstall the hydraulic tube (48) and tighten the
compression nuts snugly.
10. Torque the four tie rod locknuts (3) to 20-30 R-lb
(27-41 Nm) on Model 210-107, or 70-80 ft-lb
(95-108 Nm) on Models 217-022 and 217-338.
11. On Model 210-107 only, reinstall the dripcover (31)
and screw (6) on thebottomofthe piston (49).
Reinstall the drip pan (50) and screws (4). making
the base (42).
sure the drain adapter aligns with the drain port in
12. Reinstall themotoronthe displacement pump.
was disconnected before service.
Reconnectall fluid lines, and the ground wire if
it

I' !
6 307-158 W

PARTS LIST
Model 210-107 Series J
Includesitems 1-61
REF
NO.
2
1
3
4
5
8
7
B
10
9
11
12
13
14
18
17
18
20
19
21
P
24
23
25
28
28
27
29
30
31
32
34
33
PART
NO. DESCRIPTION
100-1ZB
100-139
1W-2S3
lW-508
101-617
*101-701
101484
103676
103450
'1W
*104-280
'1M
104-624
1w-098
104-099
*lW-lM
l"1M
104.106
108-132
104-143
*104.zM
108-538
100-1m
LOCKWASHER, sprlng; 6/B" size
PLUG, pipe;aochdless; 11827 npt
SCREW, hex hd cnp; 1/4-20 x 0.50"
NUT, hexlam; 5/8-18
SCREW, type "u" drive; no. 4xO.lBB"
SCREW, hex hd mach; no. 10-20~0.376"
BALL, carbide; 0.25" (8.4 mm) die
SCREW, wc hd cap; 5/1518x1.0"
ADAPTER,
barbedhose; 118 nptx0.26"
NUT, hex; sew locklng; 6/i818
18.4 mm) ID hose
O-RING; nitrile rubber
O-RING; nitrile rubber
O-RING; nltrile rubber
ADAPTER. 3/4 notlflx 1-111812. 37O
flare female
TEE, tube; for 0.75" 119 mm) tube
ELBOW, 90°; for 0.75" I18 mm) tube
WIPER
.~
RING, piston compresaion
NUT, hex lock; 1/48
RING, lift
NUT, orom; 61818
SCREW, 8oc flat hd; self locking; 1/4-20
SEAL, v-block; polyurethane
1 I /v
**160-111 GASiET. plug
'165-236
O-RING; nitrilerubber
**167431
PLUG, springretaining
.*108-522
SPRING, heltcelcompression
167.210
GUIDE, ball
171-396
BEARING, sleeve
171-397 COVER, drip
171-398
RETAINER
"181-243
STOP, piston
17141
GUIDE, trip rod
an
4
4
1
3
4
2
1
3
1
1
1
2
1
1
1
1
1
2
1
4
1
2
3
2
2
1
2
2
1
1
1
2
1
. -...
NO. DESCRIPTION an
171406
**171407
**181474
*171411
171412
172814
216099
171414
171418
180953
"'172816
210-108
219474
210110
210-292
104429
104-682
101-764
104464
105429
1DS-W
172447
"'172-975
*178106
121-766
ROD, tie
SPOOL, valve
ROD, trip
CYLINDER
SPRING,
compression
HOUSING, upper
HOUSING, lowar
BASE; Included items 3,46; 68 and 69
PLUG, stop
CAP, end
TUBE
PLATE,
warnlng
PISTON
PAN,
dm
LUG. grounding withhex nut
BEARING and GUIDE
WASHER,
tab
SPRING, compression
PLUG, pips; wc hd; 318 npt
NUT, seal; 3/4 npt
NUT, seal; 1" npt
LABEL. Instruction
LABEL, warning
SPACER; 0.26' (8.1 mm) die x0.W
10.74
mm) thick
LABEL
4
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
As Req.
1
'Recommended '*tool box" spare parts. Keep on hand to
reduce down time.
**Included in Repair Kit
.?ZO4!Z
***Extrewerninglabels end platessupplied at noextra
charge.
HOW TO ORDER REPLACEMENT PARTS
1. To be sureyou receive the correct replacement perts,
kit or accessories, always give all of the information
requested in the chart below.
2. Check the parts list to identifythe correctpartnumber;
do not use the ref. no. when orderlng.
3. Order all parts from your neares Graco distributor.
I
6 digit
PART I I I
I
NUMBER I an I PARTDESCRIPTION
. ."..
I
307-158 7

Model 217-022 Series C
NOTE: The correspondlng bold
letters IC1 refer to
thetubing connection. LiPS MUST FACE
UP
TOWARD TOP
Valve Repair Kit 220-457
Must be ordered separately.
Includes:
Ref No. Qty
25 . .2
JOINTS OPPOSED

PARTS LIST
Model 217-022 Series c
Includes items 1-60
REF
NO.
1
2
3
7
8
9
10
12
11
13
14
16
17
18
20
19
22
P
24
25
27
28
29
30
32
PART
NO.
100-139
100126
'101-701
102-087
101-m
1w-450
809-821
'104-280
*104-093
'104695
809r820
1w-098
104-099
104-102
'104-103
104-143
104-106
'104-203
10E-538
~*150-111
"67-431
167-210
"108622
171-339
171-395
DESCRIPTION an
LOCKWASHER, spring; 6/8" size4
PLUG, pipe; soc hdless 1/8-27 npif
NUT, hex ism; 6/8-184
1
SCREW, 8oc hdcap; 5/1618 x 1.0"
BALL, carblda;0.26"16.4 mmi din2
NUT, hex; self locking; 5/1518
3
PLATE, tie 1
O-RING: nitrile rubber 1 1
0-RING: nlirilerubber 1
O-RING; nltrlie rubber
ADAPTER, piate 2
1
TEE, tube:1-1/16-12. 37'flaremale
ELBOW. 90°: for 0.75" 119 mml tube 1 1
WIPER . . 1
RING, pimon compression
NUT, hex lock; 1/4-20 2 1
NUT, crown; 6/8-18
SEAL, v-block; polyurethane 4 2
SCREW, 8oc flat hd; self locking; 1/4-20
Y 1 /7" 1
I. ..- -
GASKET, plug
GUIDE, ball 2
2
PLUG, springretaining2
SPRING, helicalcompression 2
BEARING, sleeve
RETAINER
1
1
SERVICE INFORMATION
Listedbelow by theassemblychangedare OLD and NEW
Pa-.
ASSEMBLYPARTREFPART
NEW
178-521 Plate
10 181-889 Plate
OLD parts listed directly above them.
INTERCHANGEABILITY NOTE: NEW
parts replacethe
let and outlet porting has been improved.
DIMENSIONAL DRAWING NOTE: Identification
of in-
ACCESSORIES
GROUNDING CLAMP
103-538 --I
GROUND WIRE 208-950
25 ft (7.6 m) long, 12 gauge 11.5 mm*)
REF PART DESCRIPTION
NO. NO.
33
34
35
36
37
33
39
41
40
43
44
48
49
61
54
Ea
65
Bo
67
**181.243
*171411
" .
171412
172514
171414
171416
210.108
210.292
218-999
101-754
104"
105-429
105-430
*178-106
;so-e
STOP, pbton
GUIDE. tliD shah
ROD, tie
ROD, trip
SPOOL, valve
SPRING, compreesion
CYLINDER
HOUSING,
upper
PLUG. smn
HOUSING, lower
. -~ .. .~~_
CAP, end
TUBE
1
PISTON
1
BEARING and GUIDE 1
1
PLUG, pipe; IOC hd;318 npt
SPRING. comDmion 1
1
NUT, seal; 3/4 npt
NUT, seal;1" npt
2
SPACER; 0.25" 16.1 mmi din. x 0.029"
1
(0.74 mmi thick As Req.
Wecommended "tool box" spereparts.Keepon hand to
rsduce down
time.
**Included in Repair Kit 2.20457.
HOW TO ORDER REPLACEMENT PARTS
1. To be sureyou receivethe correct replacement parts,
kit or accessories, always give all of the information
requested in the chart below.
2. Check the partslisttoidentify the correct part number;
do not use the ref. no. when ordering.
3. Order all parts from your nearest Graco distributor.
I
6 digit
PART
NUMBER QTY
PART DESCRIPTION
t I I 1
I I
I
I I 1
I I
307-158 9

'. i

~~
PARTSLIST
Model 217-338
Series D
Includes items 1-62
REF
NO.
1
2
3
7
8
9
10
12
11
13
14
17
16
18
20
19
22
23
24
25
27
28
29
30
32
33
DESCRIPTION
LOCKWASHER,spring:
6/8" she
PLUG.pipe; soc hdlw 1/8-27 nptf
NUT, hex
lam; 6/8-18
BALL,
carbide: 0.25" (8.4 mm) din
SCREW, m hdcap; 6H518 x 1.0''
NUT,hex; aslf locking; 6/1518
O-RING: nitrile Nbbar
PLATE, tie
O-RING; nhrlle Nbber
O-RING; nitrile Nbbar
ADAPTER,plate
TEE, tubs; 1-1/1512,
37O flare male
WlPFR
ELBOW. 90°: for 0.76" (19 mml tubs
QTY
4
1
2
4
3
1
1
1
1
2
1
1
1
,
RING, piston compnarrion
NUT,hexlock:
1/4-20
NUT,crown; 6/8-18 1
SEAL, v-block: polyurethane 4
SCREW, wcflat hd; self locking; 1/4-20
2
x112 1
. . .. -. .
i
GASKET, plug
GUIDE,
bail
PLUG, spring rerslning
SPRING, helical compnarrion
BEARING.
slew
RETAINER - ""
STOP, piston
-
2
2
MOUNTING HOLE LAYOUT
Model 210-107
REF PART
NO.NO.DESCRIPTION 171401
171-406
**171407
*'181-874
*171411
172814
171412
171414
'175106
."
GUIDE, Mpehaft
ROD, tis
ROD, trip
SPOOL, valve
SPRING,compresllion
CYLINDER
HOUSING,upper
HOUSING,lower
PLUG,atop
CAP,
end
TUBE
PISTON
BEARING and GUlDE
SPRIN~, c6mprwion
PLUG.ipesochd;
3/8 npt
NUT.
seal; 3/4 npt
NUT,
aeal: 1" npt
SPACER,
0.26" 16.1 mml die.
10.74
mml thick
WASHER
LUG,grounding
QTY
X
i
Wecommended"tool box" spareparts.Keeponhand to
reduce down time.
**Included in Repair Kit
2ZO4Z
See HOW TO ORDER REPLACEMENT PARTS on page 9.
DIMENSIONAL DRAWING
1" NPT OUTLET ~210""
Model217-022
b 217-330
MALE FLAREINLET
Y 307-158 11

TECHNICAL DATA
Effective piston area : 4.9 sq in. (31.6 cm f )
Pistonroddiameter : 2.5 in. (64 mm)
Fluidconsumptionrate : 1 gallon 13.8 I) percycles
Stroke
: 4.69" (119.1 mm)
Thrust at 1500 psi (103 bar) : 7300 Ib (32 472 N)
Maximum hydraulic fluid input pressure
: See WARNING on front page
Hydraulicfluidinletandoutlet
: See DimensionalDrawings
Maximumhydraulicfluidflow
: 12 gpm (45.6 Ipm)
Weight : 96 Ib (43.5 kg)
Loctite" is a registered trademark of the Loctite Corporation.
THE GRACO WARRANTY AND DISCLAIMERS
WARRANTY
Gramwarrants ail equipment manufactured by it andbearingitsnameto befree from&facts in materialandworkmanship MI thedateof sale
by an authorized Gracodistributor to the original purchaser for use: As purchaser's sole remedy for breach of this warranty, Graco will, for a
periodof twelvemonthsfrom thedateof sale, repair or replace anypartof theequipmsnt proven defective.Thiswarrantyappliesonlywhenthe
equipment is installed. operated and maintained in accordance with Graco's written recommendations.
This warrantydoes not cover, and Graco shallnot be liable for, anymalfunction,damage or wear caused byfaulty installation, misapplication,
abrasion, corrosion. inadequate or improper maintenance, negligence, accident, tampering, orsubstitutionof non-Gracocomponentparts. Nor
shall Graco be liable for malfunction, damage or wear caused by the incompatibilitywith Graco equipment of structures, acce55ories. equip-
ment or materials not suppliedbyGraco.or the improperdesign,manufacture,installation,operation or maintenance of structures,ac-
cessories, equipment or materials not suppliedby Graco.
This warrantyis conditioneduponthe prepaidreturnof the equipment claimedto be defective for examination by Gracoto verifvthe claimed
defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returnedto the
original purchasertransportationprepaid. If inspectionof the equipment doesnotdisclose anydefectinmaterial or workmanship, repairswill be
made at a reasonable charge, which charges may includethe the costs of parts, labor and transportation.
Subsldlary and Affllbte Cornpan1es:Canade: England; Swltzsrtand: Francs; Qermany: Hong Kong; Japan
Factory E4ranches:Atlanta. Dallas. Dstrolt, Loa Angels., West Caldwell IN.J.1
GRACO INC. P. 0. Box I441 MINNEAPOLIS, MN 55440-1444
PRINTED IN U.S.A. 3l7-168 10-74 R.vised OBS