Graco Husky 1050 Series Instruction Manual

Operation
Husky®1050 Air-Operated
Diaphragm Pump 312877A
1-inch pump with modular air valve for fluid transfer applications
125 psi (0.86 MPa, 8.6 bar) Maximum Fluid Working Pressure
125 psi (0.86 MPa, 8.6 bar) Maximum Air Input Pressure
See page 3 for model information, including approvals.
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
1050A Aluminum
ti13946a
ti14342a
1050S Stainless Steel
with Center
Flange
ti13844a
1050P Polypropylene
1050C Conductive Polypropylene
ti13843a
with End
Flange

Related Manuals
2312877A
Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Pump Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
ATEX Certifications . . . . . . . . . . . . . . . . . . . . . . . 3
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Tighten Fasteners Before Setup . . . . . . . . . . . . . 6
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Air Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Reed Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Air Exhaust Ventilation . . . . . . . . . . . . . . . . . . . . 8
Fluid Supply Line . . . . . . . . . . . . . . . . . . . . . . . . 9
Fluid Outlet Line . . . . . . . . . . . . . . . . . . . . . . . . . 9
Fluid Inlet and Outlet Ports . . . . . . . . . . . . . . . . 12
Fluid Pressure Relief Valve . . . . . . . . . . . . . . . . 13
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Pressure Relief Procedure . . . . . . . . . . . . . . . . 14
Flush the Pump Before First Use . . . . . . . . . . . 14
Tighten Fasteners Before Setup . . . . . . . . . . . . 14
Starting and Adjusting the Pump . . . . . . . . . . . . 14
DataTrak Operation . . . . . . . . . . . . . . . . . . . . . . 15
Pump Shutdown . . . . . . . . . . . . . . . . . . . . . . . . 15
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Maintenance Schedule . . . . . . . . . . . . . . . . . . . 15
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Flushing and Storage . . . . . . . . . . . . . . . . . . . . 15
Torque Instructions . . . . . . . . . . . . . . . . . . . . . . 16
Dimensions and Mounting . . . . . . . . . . . . . . . . . . 18
Aluminum (1050A) . . . . . . . . . . . . . . . . . . . . . . . 18
Polypropylene (1050P) and Conductive
Polypropylene (1050C) . . . . . . . . . . . . . . . . 19
Stainless Steel (1050S) . . . . . . . . . . . . . . . . . . . 20
Performance Charts . . . . . . . . . . . . . . . . . . . . . . . . 21
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 24
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 24
Related Manuals
Manual Description
313435 Husky 1050 Air-Operated Diaphragm
Pump, Repair/Parts
313597 Husky 1050A UL-Listed
Diaphragm Pump, Operation
313598 Husky 1050A CSA-Certified
Diaphragm Pump, Operation
313840 DataTrak, Instructions/Parts
406824 Pulse Count Kits, Instructions

Pump Matrix
312877A 3
Pump Matrix
Check the identification plate (ID) for the 20-digit part number of your
pump. Use the following matrix to define the components of your pump.
For example, pump number 1050A-A01AA1SSBNBNPT represents a
Husky 1 inch, 50 gpm aluminum pump (1050A), with aluminum center
section (A01), a standard air valve (A), aluminum fluid covers (A) and
manifolds with standard ports in inches (1). The pump has stainless steel
seats (SS), buna-N check balls (BN), buna-N diaphragms (BN), and
PTFE manifold o-rings (PT).
NOTE: Options for seats, check balls, diaphragms, and seals vary for the
1050A, 1050C, 1050P, and 1050S pump models. To build a pump, use
the selector tool at www.graco.com or speak with your distributor.
ATEX Certifications
CONFIGURATION NO.PART NO. SERIAL NO.
SERIESDATE CODE MAX WPR PSI-bar MADE IN
Pump ID
Pump
(1 inch ports, 50 gpm)
Center Section and
Air Valve Material Air Valve/Monitoring Fluid Covers and Manifolds
1050A★
Aluminum
1050C★
Conductive
Polypropylene
1050P
Polypropylene
1050S‡
Stainless Steel
Aluminum
A01A Standard A1
A2
C1
C2
P1
P2
S1
S2
Aluminum, standard ports, inch
Aluminum, standard ports, metric
Conductive polypropylene,
center flange
Conductive polypropylene, end flange
Polypropylene, center flange
Polypropylene, end flange
Stainless steel, standard ports, inch
Stainless steel, standard ports, metric
A01B Pulse Count✖
A01C DataTrak✖
Conductive
Polypropylene
C01A Standard
C01B Pulse Count✖
C01C DataTrak✖
Polypropylene
P01A Standard
P01B Pulse Count✖
P01C DataTrak✖
★, ‡, or ✖: See ATEX Certifications below.
Check Valve Seats Check Valve Balls Diaphragm Manifold O-Rings
AC
AL
BN
FK
GE
PP
PV
SP
SS
TP
Acetal
Aluminum
Buna-N
FKM Fluoroelastomer
Geolast®
Polypropylene
PVDF
Santoprene®
316 Stainless Steel
TPE
AC
BN
CR
CW
FK
GE
PT
SP
SS
TP
Acetal
Buna-N
Polychloroprene Standard
Polychloroprene Weighted
FKM Fluoroelastomer
Geolast
PTFE
Santoprene
316 Stainless Steel
TPE
BN
CO
FK
GE
PO
PT
SP
TP
Buna-N
Polychloroprene Overmolded
FKM Fluoroelastomer
Geolast
PTFE/EPDM Overmolded
PTFE/EPDM Two-Piece
Santoprene
TPE
—
PT
None
PTFE
★
All 1050A (Aluminum) and
1050C (Conductive Polypropylene)
p
umps are certified:
II 2 GD c IIC T4
‡ 1050S (Stainless Steel) pumps
with aluminum or conductive poly-
propylene centers are certified:
II 2 GD c IIC T4 II 1 G
EEx ia IIA T3
Nemko
06ATEX1124
✖DataTrak and Pulse Count
are certified:
ti14103a

Warnings
4312877A
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equip-
ment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers
to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings
may be found throughout the body of this manual where applicable.
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or
explode. To help prevent fire and explosion:
•Use equipment only in well ventilated area.
•Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric
lamps, and plastic drop cloths (potential static arc).
•Keep work area free of debris, including solvent, rags and gasoline.
•Do not plug or unplug power cords, or turn power or light switches on or off when
flammable fumes are present.
•Ground all equipment in the work area. See Grounding instructions.
•Use only grounded hoses.
•Hold gun firmly to side of grounded pail when triggering into pail.
•If there is static sparking or you feel a shock, stop operation immediately. Do not
use equipment until you identify and correct the problem.
•Keep a working fire extinguisher in the work area.
Static charge may build up on plastic parts during cleaning and could discharge and
ignite flammable materials and gases. To help prevent fire and explosion:
•Clean plastic parts in a well ventilated area.
•Do not clean with a dry cloth.

Warnings
312877A 5
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
•Do not operate the unit when fatigued or under the influence of drugs or alcohol.
•Do not exceed the maximum working pressure or temperature rating of the lowest
rated system component. See Technical Data in all equipment manuals.
•Use fluids and solvents that are compatible with equipment wetted parts. See Tech-
nical Data in all equipment manuals. Read fluid and solvent manufacturer’s warn-
ings. For complete information about your material, request MSDS from distributor
or retailer.
•Do not leave the work area while equipment is energized or under pressure. Turn
off all equipment and follow the Pressure Relief Procedure in this manual when
equipment is not in use.
•Check equipment daily. Repair or replace worn or damaged parts immediately with
genuine manufacturer’s replacement parts only.
•Do not alter or modify equipment.
•Use equipment only for its intended purpose. Call your distributor for information.
•Route hoses and cables away from traffic areas, sharp edges, moving parts, and
hot surfaces.
•Do not kink or over bend hoses or use hoses to pull equipment.
•Keep children and animals away from work area.
•Comply with all applicable safety regulations.
PRESSURIZED EQUIPMENT HAZARD
Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the
eyes or on skin and cause serious injury.
•Follow Pressure Relief Procedure in this manual, when you stop spraying and
before cleaning, checking, or servicing equipment.
•Tighten all fluid connections before operating the equipment.
•Check hoses, tubes, and couplings daily. Replace worn or damaged parts immedi-
ately.
PRESSURIZED ALUMINUM PARTS HAZARD
Use of fluids that are incompatible with aluminum in pressurized equipment can cause
serious chemical reaction and equipment rupture. Failure to follow this warning can
result in death, serious injury, or property damage.
•Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated
hydrocarbon solvents or fluids containing such solvents.
•Many other fluids may contain chemicals that can react with aluminum. Contact
your material supplier for compatibility.
PLASTIC PARTS CLEANING SOLVENT HAZARD
Use only compatible water-based solvents to clean plastic structural or pressure-con-
taining parts. Many solvents can degrade plastic parts and cause them to fail, which
could cause serious injury or property damage. See Technical Data in this and all
other equipment instruction manuals. Read fluid and solvent manufacturer’s warnings.
WARNING

Installation
6312877A
Installation
The Typical Installations shown in FIG. 3 and
FIG. 4 are only guides for selecting and install-
ing system components. Contact your Graco
distributor for assistance in planning a system
to suit your needs.
Tighten Fasteners Before Setup
Before using the pump for the first time, check
and retorque all external fasteners. Follow
Torque Instructions, page 16.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on
skin, inhaled, or swallowed.
•Read MSDS’s to know the specific hazards of the fluids you are using.
•Route exhaust away from work area. If diaphragm ruptures, fluid may be exhausted
with air.
•Store hazardous fluid in approved containers, and dispose of it according to appli-
cable guidelines.
•Always wear impervious gloves when spraying or cleaning equipment.
BURN HAZARD
Equipment surfaces and fluid that’s heated can become very hot during operation. To
avoid severe burns:
•Do not touch hot fluid or equipment.
•Wait until equipment/fluid has cooled completely.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in
the operating area of the equipment to help protect you from serious injury, including
eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment includes
but is not limited to:
•Clothing and respirator as recommended by the fluid and solvent manufacturer
•Protective eyewear, gloves, and hearing protection
WARNING

Installation
312877A 7
Mounting
1. Be sure the mounting surface can support
the weight of the pump, hoses, and acces-
sories, as well as the stress caused during
operation.
2. For all mountings, be sure the pump is
bolted directly to the mounting surface.
3. For ease of operation and service, mount
the pump so air valve, air inlet, fluid inlet
and fluid outlet ports are easily accessible.
4. Rubber Foot Mounting Kit 236452 is avail-
able to reduce noise and vibration during
operation.
Grounding
The equipment must be grounded. Grounding
reduces the risk of static and electric shock by
providing an escape wire for the electrical cur-
rent due to static build up or in the event of a
short circuit.
Pump: See FIG. 1. Loosen the grounding
screw (GS). Insert one end of a 12 ga.
minimum ground wire (R) behind the
grounding screw and tighten the screw
securely. Connect the clamp end of the ground
wire to a true earth ground. A ground wire and
clamp, Part 238909, is available from Graco.
Air and fluid hoses: Use only grounded
hoses with a maximum of 500 ft (150 m) com-
bined hose length to ensure grounding conti-
nuity.
Air compressor: Follow manufacturer’s
recommendations.
Fluid supply container: Follow local code.
Solvent pails used when flushing: Follow
local code. Use only conductive metal pails,
placed on a grounded surface. Do not place
the pail on a nonconductive surface, such as
paper or cardboard, which interrupts ground-
ing continuity.
•The pump exhaust air may contain contam-
inants. Ventilate to a remote area. See Air
Exhaust Ventilation on page 8.
•Never move or lift a pump under pressure.
If dropped, the fluid section may rupture.
Always follow the Pressure Relief Proce-
dure on page 14 before moving or lifting
the pump.
Polypropylene: Only conductive polypropyl-
ene pumps have a ground screw. Standard
polypropylene pumps are not conductive.
Never use a non-conductive polypropylene
pump with non-conductive flammable fluids.
Follow your local fire codes. When pumping
conductive flammable fluids, always ground
the entire fluid system as described.
FIG. 1. Grounding screw and wire
ti12214a
GS R

Installation
8312877A
Check your system electrical continuity after
the initial installation, and then set up a regular
schedule for checking continuity to be sure
proper grounding is maintained.
Air Line
See FIG. 3 and FIG. 4, pages 10 and 11.
1. Install an air regulator (C) and gauge to
control the fluid pressure. The fluid stall
pressure will be the same as the setting of
the air regulator.
2. Locate a bleed-type master air valve (B)
close to the pump and use it to relieve
trapped air. Be sure the valve is easily
accessible from the pump and located
downstream from the regulator.
3. Locate another master air valve (E)
upstream from all air line accessories and
use it to isolate them during cleaning and
repair.
4. An air line filter (F) removes harmful dirt
and moisture from the compressed air
supply.
5. Install a grounded, flexible air hose (A)
between the accessories and the 1/2 npt(f)
pump air inlet (D). Use a minimum 3/8 in.
(10 mm) ID air hose.
Reed Switch
Pulse Count models are intended for use with
customer-supplied fluid management or inven-
tory tracking systems. Attach an M12, 5-pin
female cable to connect the reed switch to your
data monitoring system. See Manual 406824.
Air Exhaust Ventilation
The air exhaust port is 3/4 npt(f). Do not
restrict the air exhaust port. Excessive exhaust
restriction can cause erratic pump operation.
To provide a remote exhaust:
1. Remove the muffler (T) from the pump air
exhaust port.
2. Install a grounded air exhaust hose (U) and
connect the muffler (T) to the other end of
the hose. The minimum size for the air
exhaust hose is 3/4 in. (19 mm) ID. If a
hose longer than 15 ft (4.57 m) is required,
use a larger diameter hose. Avoid sharp
bends or kinks in the hose.
3. Place a container at the end of the air
exhaust line to catch fluid in case a dia-
phragm ruptures. If the diaphragm rup-
tures, the fluid being pumped will exhaust
with the air.
Trapped air can cause the pump to cycle
unexpectedly, which could result in serious
injury from splashing.

Installation
312877A 9
Fluid Supply Line
See FIG. 3 and FIG. 4, pages 10 and 11.
1. Use grounded fluid supply lines (G). See
Grounding, page 7.
2. If the inlet fluid pressure to the pump is
more than 25% of the outlet working pres-
sure, the ball check valves will not close
fast enough, resulting in inefficient pump
operation.
3. At inlet fluid pressures greater than 15 psi
(0.1 MPa, 1 bar), diaphragm life will be
shortened.
4. For maximum suction lift (wet and dry), see
Technical Data, page 22.
Fluid Outlet Line
See FIG. 3 and FIG. 4, pages 10 and 11.
1. Use grounded fluid hoses (L). See
Grounding, page 7.
2. Install a fluid drain valve (J) near the fluid
outlet.
3. Install a shutoff valve (K) in the fluid outlet
line.
FIG. 2. Vent exhaust air
Key:
A Air supply line
B Bleed-type master air valve
C Air regulator
D Air inlet
E Master air valve (for accessories)
F Air line filter
TMuffler
U Grounded air exhaust hose
V Container for remote air exhaust
A
B
CD
EF
T
U
V
ti14219a

Installation
10 312877A
FIG. 3. Typical bung-mount installation (aluminum, 1050A, pump shown)
EFCB A
KL
J
R
H
G
D
M
N
M
ti14163a