Graco Husky 515 series Operation manual

309116
Rev. A
INSTRUCTIONS-PARTS LIST
INSTRUCTIONS
This manual contains important
warnings and information.
READ AND KEEP FOR REFERENCE.
Huskyt 515/Huskyt 716
Drum Pump Kits and Packages
Refer to page 2 for the Table of Contents.
233045
Accessory kit for pump Model No. 241565
233046
Accessory kit for pump Model Nos. 241564,
243305, 243306, 243307
233047
Accessory kit for pump Model No. 241564
233048
Accessory kit for pump Model No. D54311
233051*
Drum pump package including Kit No. 233045
and pump Model No. 241565
233052*
Drum pump package including Kit No. 233047
and pump Model No. 241564
233053*
Drum pump package including Kit No. 233046
and pump Model No. 241564
233054*
Drum pump package including Kit No. 233046
and pump Model No. 243305
233055*
Drum pump package including Kit No. 233046
and pump Model No. 243306
233056*
Drum pump package including Kit No. 233046
and pump Model No. 243307
233057*
Drum pump package including Kit No. 233048
and pump Model No. D54311
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441
ECOPYRIGHT 2000, GRACO INC.
Graco Inc. is registered to I.S. EN ISO 9001
TI0108
TI0108
*
Parts

2309116
Table of Contents
Warnings 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts
Kits and Packages 7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts List and Accessory Kit Matrix 8. . . . . . . . . . . . .
Parts Drawing 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pump Package Matrix 10. . . . . . . . . . . . . . . . . . . . . . . .
Graco Standard Warranty 12. . . . . . . . . . . . . . . . . . . . . .
Graco Phone Number 12. . . . . . . . . . . . . . . . . . . . . . . . . .
Symbols
Warning Symbol
WARNING
This symbol alerts you to the possibility of serious injury
or death if you do not follow the instructions.
Caution Symbol
CAUTION
This symbol alerts you to the possibility of damage to or
destruction of equipment if you do not follow the instruc-
tions.
WARNING
INSTRUCTIONS
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.
DThis equipment is for professional use only.
DRead all instruction manuals, tags, and labels before operating the equipment.
DUse the equipment only for its intended purpose. If you are not sure, call your Graco distributor.
DDo not alter or modify this equipment. Use only genuine Graco parts and accessories.
DCheck equipment daily. Repair or replace worn or damaged parts immediately.
DDo not exceed the maximum working pressure of the lowest rated component in your system.
DUse fluids and solvents that are compatible with the equipment wetted parts. Refer to the Techni-
cal Data section of all equipment manuals. Read the fluid and solvent manufacturer ’s warnings.
DAlways wear protective eyewear, gloves, clothing, and respirator as recommended by the fluid and
solvent manufacturer.
DWear hearing protection when operating this equipment.
DComply with all applicable local, state, and national fire, electrical, and safety regulations.
DRoute hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not
expose hoses to temperatures above 180_ F (82_ C) or below –40_ F (–40_ C).
DDo not lift pressurized equipment.
DComply with all applicable local, state, and national fire, electrical, and safety regulations.
DDo not use 1.1.1–trichlorothane, methylene chloride, other halogenated hydrocarbon solvents or
fluids containing such solvents in pressurized aluminum equipment. Such use could result in a
chemical reation, with the possibility of explosion.

3309116
WARNING
TOXIC FLUID HAZARD
Hazardous fluids or toxic fumes can cause serious injury or death if splashed in the eyes or on the
skin, swallowed, or inhaled. When flushing the air motor or pump, keep your face away from the
exhaust port.
DKnow the specific hazards of the fluid you are using.
DDo not lift a pump under pressure. If dropped, the fluid section may rupture. Always follow the
Pressure Relief Procedure in the pump manual before lifting the pump.
DStore hazardous fluid in an approved container. Dispose of hazardous fluid according to all local,
state, and national guidelines.
DAlways wear protective eyeware, gloves, clothing, and respirator as recommended by the fluid and
solvent manufacturer.
DPipe and dispose of exhaust air safely, away from people, animals, and food handling areas. If the
diaphragm fails, the fluid is exhausted along with the air. Read Exhaust Air Ventilation in instruc-
tion manual 308981.
DNever use an acetal pump to pump acids. Take precautions to avoid acid or acid fumes from
contacting the pump housing exterior. Stainless steel parts will be damaged by exposure to acid
spills and fumes.
FIRE AND EXPLOSION HAZARD
Improper grounding, poor ventilation, open flames, or sparks can cause a hazardous condition and
result in a fire or explosion and serious injury.
DGround all equipment and the equipment being dispensed to. Refer to Grounding in instruction
manual 308981.
DNever use a polypropylene pump with non-condictive flammable fluids as specified by your local
fire protection code. Refer to Grounding in instruction manual 308981 for more information. Con-
sult your fluid supplier to determine the conductivity or resistivity of your fluid.
DIf you are dispensing non-conductive flammable fluids, you must use the unit with the acetal pump,
which is conductive.
DIf there is any static sparking or if you feel an electric shock while using this equipment, stop
pumpng immediately. Do not use the equipment until you identify and correct the problem.
DProvide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid
being dispensed.
DPipe and dispose of exhaust air safely, away from all sources of ignition. If the diaphragm fails, the
fluid is exhausted along with the air. Read Air Exhaust Ventilation in instruction manual 308981.
DKeep the work area free of debris, including solvent, rags, and gasoline.
DElectrically disconnect all equipment in the work area.
DExtinguish all open flames and pilot lights in the dispensing area.
DDo not smoke in the work area.
DDo not turn on or off any light switch in the work area while operating or if fumes are present.
DDo not operate a gasoline engine in the work area.

4309116
TI0108
TI0108 TI0106
A. Representative
package with
pump mounted
B. Kit with standard
mounting plate
C. Kit No. 233048
with offset
mounting plate

5309116
Installation
Grounding
WARNING
FIRE AND EXPLOSION HAZARD
This unit must be grounded. Before you
operate it, ground the system as
explained in this section. Also, read Fire
and Explosion Hazard on page 3. For
further grounding information, read the
Grounding section in instruction manual
308981.
Proper grounding is an essential part of maintaining a
safe system.
To reduce the risk of static sparking, ground the pump
and all other equipment used or located in the pumping
area. Check your local electrical code for detailed
grounding instructions for your area and type of equip-
ment.
Installation
NOTE: Numbers in parentheses refer to parts as de-
fined on the parts list on page 8 and the parts drawing
on page 9.
1. Remove the knurled bung adaptor (5) and the bung
gasket (2) from the bung adaptor base assembly
and install it onto the 55-gallon drum.
2. Tighten ¼ turn past hand-tight to ensure that the
bung gasket (2) engages the drum cover.
3. If an air-tight seal is required, place the white foam
gasket (9) in the recess on top of the bung adaptor
(8).
4. Loosely attach the pump to the mounting plate with
the 4 washers (4) and 4 screws (1) provided.
5. Apply sealant to the threads of the suction tube
(101).
6. Insert the threaded end of the suction tube (101)
through the bottom of the bung adaptor base as-
sembly and tighten it into the inlet manifold of the
pump.
7. Tighten the four screws (1) that attach the pump to
the mounting plate (7).
8. Insert the assembly into the drum through the bung
adaptor (5) installed on the drum.
TIPPING HAZARD
When mounting the stainless steel pump
(D54311), ensure that the offset mounting plate
(7) is positioned so that the pump is mounted
over the drum to prevent tipping when the fluid
level in the drum is low.
These units should be used only on drums
positioned on a flat, level surface. Uneven or
slanted surfaces could cause the drum to tip
over.
Do not relocate a drum with the unit mounted in
the bung hole. When the unit is mounted, the
center of gravity is too high for stability when
moving the drum.
WARNING
CAUTION
The bung adaptor (8) has 2.5” of adjustment to ac-
commodate slight variances in drum size. To ensure
that the bung adaptor does not come out of the retain-
er, do not allow the bottom of the larger diameter of
the bung adaptor to extend more than 2.5” from the
retainer (6).
9. Tighten the retainer (6) ¼ turn past hand-tight to
ensure the PTFE o-ring (3) seals against the bung
adaptor base assembly.
10. Ground the pump and the system. Refer to instruc-
tion manual 308981.
TOXIC FLUID HAZARD
Read the Toxic Fluid Hazard
information on page 3.
11. Follow the installation procedure in instruction
manual 308981 to complete the installation of the air
and fluid lines to and from the pump.
12. Open the second hole in the drum cover to
introduce make-up air or inert gas. The bung adap-
tor and bung adaptor base seal against the drum.
Failure to provide make-up air or inert gas could
cause the drum to collapse. If necessary, take
applicable steps to ensure the make-up air is dry
and that dangerous gases do not escape from the
drum.
13. To operate the pump, follow the procedures in
instruction manual 308981.

6309116
Technical Data
Weight
233045 4.0 lb (1.8 kg). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
233046 4.5 lb (2.0 kg). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
233047 6.5 lb (2.9 kg). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
233048 9.5 lb (4.3 kg). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wetted parts
233045 polypropylene. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
233046 aluminum. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
233047 stainless steel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
233048 stainless steel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Non-wetted parts (materials vary depending on kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
epoxy-coated steel, stainless steel, PTFE, nickel-plated steel,
polyethelene, polypropylene, aluminum, zinc-plated steel
r
Santoprener is a registered trademark of the Monsanto Company.
For technical data specific to the pump, refer to instruction manual 308981.
Dimensional Drawing
06273
Adjustable from 31.5 in. (800 mm)
to 34.0 in. (864 mm)
Adjustable
from 2.6 in.
(66 mm) to
5.1 in. (130
mm)
8.5 in.
(216 mm)
6.8 in.
(173 mm)
TI0108 6.9 in.
(175 mm)
8.5 in.
(216 mm)
PTFE

7309116
Service
For service instructions specific to the pump, see instruction manual 308981.
Parts
Kits
Pump Accessory Kit 233045
Includes polypropylene bung base 233073 and
polypropylene suction tube 196096.
Pump Accessory Kit 233046
Includes acetal bung base 233074 and aluminum
suction tube 196095.
Pump Accessory Kit 233047
Includes acetal bung base 233074 and stainless steel
suction tube 196094.
Pump Accessory Kit 233048
Includes stainless steel bung base 233076 and stainless
steel suction tube 196094.
Pumps
Part
No. Description Qty.
241564 PUMP, Husky 515
Fluid section: acetal (groundable)
Guides: acetal
Balls: R
Diaphragms: R
1
241565 PUMP, Husky 515
Fluid section: polypropylene
Guides: polypropylene
Balls: R
Diaphragms: R
1
243305 PUMP, Husky 716
Fluid section: aluminum
Guides: acetal
Balls: SantopreneR
Diaphragms: SantopreneR
1
243306 PUMP, Husky 716
Fluid section: aluminum
Guides: acetal
Balls: buna-N
Diaphragms: buna-N
1
243307 PUMP, Husky 716
Fluid section: aluminum
Guides: acetal
Balls: R
Diaphragms: R
1
D54311 PUMP, Husky 716
Fluid section: stainless steel
Guides: stainless steel
Balls: R
Diaphragms: R
1
Packages
Drum Pump Package 233051
Includes pump 241565 and Kit No. 233045
Drum Pump Package 233052
Includes pump 241564 and Kit No. 233047
Drum Pump Package 233053
Includes pump 241564 and Kit No. 233046
Drum Pump Package 233054
Includes pump 243305 and Kit No. 233046
Drum Pump Package 233055
Includes pump 243306 and Kit No. 233046
Drum Pump Package 233056
Includes pump 243307 and Kit No. 233046
Drum Pump Package 233057
Includes pump D54311 and Kit No. 233048
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE

8309116
Parts List and Accessory Kit Matrix
Kits
Ref.
No. Part No. Description
233045 233046 233047 233048
1 102023 SCREW, cap 8888
2 106537 GASKET, bung 1111
3 112553 PACKING, O-ring 1111
4 115814 WASHER, flat, SST 4444
5 178575 ADAPTOR, bung 1111
6 178576 RETAINER, O-ring 1111
7
196092 PLATE, mounting, offset 1
7
196093 PLATE, mounting 111
196097 ADAPTOR, bung, polypropylene 1
8196098 ADAPTOR, bung, acetal 1 1
196099 ADAPTOR, bung, stainless steel 1
9 196103 GASKET 1111
10 111183 RIVET, pop 2222
11 290045 PLATE, designation 1111
12 115813 FITTING, street elbow 1
196094 TUBE, suction, stainless steel 1 1
101 196095 TUBE, suction, aluminum 1
196096 TUBE, suction, polypropylene 1

9309116
Parts Drawing
1
7
10
4
9
8
6
3
5
2
101
11
1
TI0116
TI0116
12
7 offset
Offset mounting plate and street elbow for use
with stainless steel pump, model D54311.

10 309116
Pump Package Matrix
Pump Bung Base Tube
Package
Part No. Description
241565 PP-PP-TE-TE 241564 AC-AC-TE-TE 243305 AL-AC-SA-SA 243306 AL-AC-BU-BU 243307 AL-AC-TE-TE D54311 SS-SS-TE-TE 233045 PP/PP 233046 AC/AL 233047 AC/SS 233048 SS/SS 196094 SS 196095 AL 196096 PP
233051 Polypropylene/
with polypropylene tube n n n
233052 Acetal/ with stain-
less steel tube n n n
233053 Acetal/ with alumi-
num tube n n n
233054 Aluminum/Santoprene
with aluminum tube n n n
233055 Aluminum/buna-N n n n
233056 Aluminum/ with
aluminum tube n n n
233057
Stainless steel/Stainless
steel with stainless steel
tube
n n n
See the Parts Drawing on page 9.
PTFE
PTFE
PTFE
PTFE