GREAT PLAINS FCA 4500-7275 User manual

Manufacturing, Inc.
www.greatplainsmfg.com
© Copyright 2019 Printed 2019-03-21 560-594Q-ENG
EN
Table of Contents Index
Table of Contents Index
ORIGINAL INSTRUCTIONS
Assembly Manual
FCA4500-5410, FCA 4500-7275
Field Cultivator Air Drill
Read the operator’s manual entirely. When you see this symbol, the
subsequent instructions and warnings are serious - follow without
exception. Your life and the lives of others depend on it!
Illustrations may show optional equipment not supplied with standard unit.

Table of Contents Index
Table of Contents Index

FCA4500 Cover Index iii
2019-03-21 Cover Index 560-594Q-ENG
© Copyright 2016, 2017, 2018, 2019 All rights Reserved
Great Plains Manufacturing, Inc. provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been
taken in the preparation of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed
for damages resulting from the use of the information contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products
as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future.
Trademarks of Great Plains Manufacturing, Inc. include: AccuShot, Max-Chisel, Row-Pro,
Singulator Plus, Short Disk, Swath Command, Terra-Tine, Ultra-Chisel, and X-Press.
Registered Trademarks of Great Plains Manufacturing, Inc. include: Air-Pro, Clear-Shot, Discovator, Great Plains, Land Pride, MeterCone,
Nutri-Pro, Seed-Lok, Solid Stand, Terra-Guard, Turbo-Chisel, Turbo-Chopper, Turbo-Max, Turbo-Till, Ultra-Till, Whirlfilter, and Yield-Pro.
Brand and Product Names that appear and are owned by others are trademarks of their respective owners.
Printed in the United States of America
Table of Contents
Important Safety Information.................................................1
Introduction.............................................................................4
Description of Unit .............................................................4
Models Covered ................................................................4
Document Family...............................................................4
Tools Required ..................................................................4
Pre-assembly Checklist .....................................................4
Using This Manual.............................................................5
Definitions...................................................................5
Shipping Inventory......................................................6
Unloading ...................................................................7
Unpacking Components .............................................7
Unload Smaller Items First .........................................7
Unpacking Boxes .......................................................7
Further Assistance .....................................................7
Assembly.................................................................................8
Center Frame Assembly....................................................8
Torque Tube & Level Bar ..................................................9
Center Fold......................................................................10
Connect Hitch..................................................................10
Install Inside Wings ..................................................11
Install Outside Wings................................................12
Transport .........................................................................13
Center Transport ......................................................13
Inside Wing Transport ..............................................13
Outside Wing Transport ...........................................14
Install Gauge Wheel (Caster Style) ..........................15
Install K-Flex.............................................................16
Install Magnum Shank..............................................16
Hydraulics........................................................................17
Hydraulic Depth Stop ...............................................17
Depth Control Valve .................................................17
Rebound Valve and O-Ring Fittings.........................18
Hydraulic Fold Valves...............................................19
Install Fold System Double Tee Blocks....................20
Install Hose Handles ................................................20
Opener Hydraulics ...................................................21
Install JIC Fittings.....................................................22
Attach Hose Clamps and Hose wraps .....................23
Hydraulic Handle Hook Up.......................................23
ADC2350 Hydraulic Connections.............................24
Hydraulic Hose Hookup ...........................................25
Hose Handles...........................................................25
Purging Hydraulic System........................................26
Openers Seed Tube Set Up.....................................27
Light Assembly.........................................................28
Install Openers.........................................................29
Completing Setup.....................................................29
Appendix ...............................................................................30
Torque Values Chart .......................................................30
Tire Inflation Chart...........................................................31
Hydraulic Connectors and Torque...................................31
Hydraulic Lift Layout........................................................32
Hydraulic Lift Layout........................................................33
Hydraulic Fold Layout......................................................34
Hydraulic Fold Layout......................................................35
FCA4500-7275 Tower Hydraulic & Bracket Layout.........36
FCA4500-7275 Tower Hydraulic & Bracket Layout.........37
FCA4500 Opener Hydraulic Layout ................................38
FCA4500 Opener Hydraulic Layout ................................39
FCA4500-7275 Opener Layout .......................................40
FCA4500-7275 Opener Layout .......................................41
FCA4500-7275 Machine Layout......................................42
FCA4500-7275 Machine Layout......................................43
Fertilizer Tower Layout....................................................44
Fertilizer Tower Layout....................................................45
Fertilizer Tube Routing Layout ........................................46
Fertilizer Tube Routing Layout ........................................47
Seed Tube Routing Layout..............................................48
Seed Tube Routing Layout..............................................49

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FCA4500 Table of Contents Index iv

2019-03-21 Table of Contents Index 560-594Q-ENG
FCA4500 Table of Contents Index 1
Important Safety Information
Look for Safety Symbol
The SAFETY ALERT SYMBOL indicates there is a
potential hazard to personal safety involved and extra
safety precaution must be taken. When you see this
symbol, be alert and carefully read the message that
follows it. In addition to design and configuration of
equipment, hazard control and accident prevention are
dependent upon the awareness, concern, prudence and
proper training of personnel involved in the operation,
transport, maintenance and storage of equipment.
Be Aware of Signal Words
Signal words designate a degree or level of hazard
seriousness.
DANGER indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
This signal word is limited to the most extreme situations,
typically for machine components that, for functional
purposes, cannot be guarded.
WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious
injury, and includes hazards that are exposed when
guards are removed. It may also be used to alert against
unsafe practices.
CAUTION indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate
injury. It may also be used to alert against unsafe
practices.
Use Adequate Lifting Means
The frame sections and gangs of this machine are
extremely heavy. If using multiple lifters, make sure each
is rated for at least its share of the load.
Prepare for Emergencies
Be prepared if a fire starts
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctor, ambulance, hospital
and fire department near phone.
> 14,000
POUNDS

2019-03-21 Table of Contents Index 560-594Q-ENG
FCA4500 Table of Contents Index Important Safety Information 2
Be Familiar with Safety Decals
Read and understand the “Safety Decals” section of the
Operators Manual.
Read all instructions noted on the decals.
Keep decals clean. Replace damaged, faded and illegible
decals.
Wear Protective Equipment
Wear protective clothing and equipment.
Wear clothing and equipment appropriate for the job.
Avoid loose-fitting clothing.
Because prolonged exposure to loud noise can cause
hearing impairment or hearing loss, wear suitable
hearing protection such as earmuffs or earplugs.
Because operating equipment safely requires your full
attention, avoid wearing entertainment headphones while
operating machinery.
Avoid High Pressure Fluids
Escaping fluid under pressure can penetrate the skin,
causing serious injury.
Avoid the hazard by relieving pressure before
disconnecting hydraulic lines.
Use a piece of paper or cardboard, NOT BODY PARTS, to
check for suspected leaks.
Wear protective gloves and safety glasses or goggles when
working with hydraulic systems.
If an accident occurs, seek immediate medical assistance
from a physician familiar with this type of injury.
Use Safety Lights and Devices
Slow-moving tractors and towed implements can create
a hazard when driven on public roads. They are difficult
to see, especially at night.
Use flashing warning lights and turn signals whenever
driving on public roads.
Use lights and devices provided with implement
Keep Riders Off Machinery
Riders obstruct the operator’s view. Riders could be
struck by foreign objects or thrown from the machine.
Never allow children to operate equipment.
Keep all bystanders away from machine during operation.
Shutdown and Storage
Lower implement, put tractor in park, turn off engine, and
remove the key.
Secure FCA4500 using blocks and supports provided.
Detach and store FCA4500 in an area where children
normally do not play.

FCA4500 Table of Contents Index Important Safety Information 3
2019-03-21 Table of Contents Index 560-594Q-ENG
Tire Safety
Tire changing can be dangerous and should be
performed by trained personnel using correct tools and
equipment.
When inflating tires, use a clip-on chuck and extension
hose long enough for you to stand to one side–not in front
of or over tire assembly. Use a safety cage if available.
When removing and installing wheels, use wheel-handling
equipment adequate for weight involved.
Safety At All Times
Thoroughly read and understand the instructions in this
manual before operation. Read all instructions noted on
the safety decals.
Be familiar with all machine functions.
Operate machinery from the driver’s seat only.
Do not leave machine unattended with tractor engine
running.
Do not stand between the tractor and machine during
hitching.
Keep hands, feet and clothing away from power-driven
parts.
Wear snug-fitting clothing to avoid entanglement with
moving parts.
Watch out for wires, trees, etc., when folding and raising
machine. Make sure all persons are clear of working area.

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FCA4500 Table of Contents Index 4
Introduction
The FCA4500 Field Cultivator Air Drill has been
designed with care and built by skilled workers using
quality materials. Proper setup, maintenance, and safe
operating practices will help the customer get years of
satisfactory use from the machine.
Description of Unit
The FCA4500 Field Cultivator Air Drill, is a five-section
seedbed preparation and planting tool all in one. Working
width is 45 feet. The implement is designed for
secondary field operations to smooth, level, eliminate
weeds incorporate chemicals, apply fertilizer and drill
seed.
Models Covered
Document Family
Tools Required
•Basic Hand Tools
•Torque Wrench
•Fork Truck, Overhead Hoist or Loader
Pre-assembly Checklist
1. Before assembling, read and understand “Important
Safety Information” in front part of this manual.
2. Have at least two people on hand while assembling.
3. Make sure area is level and free of obstructions
(preferably an open concrete area).
4. Have all major componets
5. Have all fasteners and pins shipped with FCA4500
Field Cultivator Air Drill.
FCA4500-7275 45-Foot 5-section 7.5” spacing
560-594Q-ENG Assembly Manual (this document)
560-594Q Pre-Delivery Manual
560-594M Operator Manual
560-594P Parts Manual
Figure 1
Field Cultivator
41882

FCA4500 Table of Contents Index Introduction 5
2019-03-21 Table of Contents Index 560-594Q-ENG
Using This Manual
This manual was written to help you assemble and
prepare the new machine for the customer. The manual
includes instructions for assembly and setup. Read this
manual and follow the recommendations for safe,
efficient and proper assembly and setup.
A parts manual is also provided with the new machine.
Refer to the parts manual for proper part’s identification.
As a reference, keep the operator’s and part’s manual on
hand while assembling.
The information in this manual is current at printing.
Some parts may change to assure top performance.
Definitions
The following terms are used throughout this manual.
A crucial point of information related to the preceding topic.
Read and follow the directions to remain safe, avoid serious
damage to equipment and ensure desired field results.
Useful information related to the preceding topic.
Right-hand and left-hand as used in
this manual are determined by facing
the direction the machine will travel
while in use unless otherwise stated.
An orientation rose in some line art
illustrations shows the directions of: Up,
Back, Left, Down, Front, Right
RL
Figure 2
Right / Left
43893
U
D
F
B
L
R

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FCA4500 Table of Contents Index Introduction 6
Shipping Inventory
The machine will be shipped partially assembled, as
shown, in several big shipping racks and shipping
boxes. The K-Flex mounts should be installed in the
correct locations on the frames. The openers and the
reel baskets will be assembled but will need to be install
in the correct location on the machine. Locate the reel
arms, opener arm mounts, opener arms and mounting
hardware before installing. See “FCA4500-7275
Opener Layout” on page 40 & 35 for proper
placement.
Refer to Figure 3
•All frame sections, hitch and torque tubes will be
shipped in shipping container.
Figure 3
Shipping Rack
43832