Greenbridge SP4000 Series Guide

OPERATION MANUAL |SPARE PARTS LIST
PNEUMATIC POWERED STEEL STRAP
SEALER TOOL WITH SEAL JOINT
SP4012 / SP4016 / SP4019
READ ALL INSTRUCTIONS BEFORE OPERATING THE TOOL
GREENBRIDGE
6277 HEISLEY ROAD, MENTOR, OHIO 44060
PHONE: [phone], FAX: [phone]
WWW.GREENBRIDGE.COM
ED. 12/21

TABLE OF CONTENTS
1) Safety instructions
2)
Technical data
3)
Warranty and liability
4)
Installation
5)
Operating elements / adjustments
6)
Operation
7)
Servicing and cleaning
8)
Troubleshooting
9)
Layout – spare parts list
READ THE OPERATING INSTRUCTIONS CAREFULLY
WEAR EYE, FACE, AND HAND PROTECTION WHEN OPERATING
THE TOOL.
GENERAL SAFETY INSTRUCTIONS:
The tool must be used by properly trained people. Failure to follow the operating instructions or
improper use could cause strap breakage, injuries, or package damages.
Check tool daily, do not use tool with worn or damaged parts. Use original spare parts for
replacement. Never modify any tool part.
Do not put fingers, hands or other body parts between the strap and package during the cycle.
It is your responsibility to check the seal joints made by your tool. Training about the weld time
adjustment will be useful to check the seal quality in order to avoid severe injury. Never move goods
with bad quality seals. Only use specific strap dispenser to dispense the strap. Keep your working
area clean and always use the tool in good balance and safety conditions. Never use straps as a
means of pulling or lifting goods.
Always use a proper safety strap cutter and keep other people and yourself at a safe distance from
strap, always stand to side of strap, away from direction of strap trajectory once cut. Hold the upper
strap portion and pay attention that the lower strap will snap forward away from you.
Improper operation, excessive tensioning, use of non-recommended strap, or sharp corners on the
package could cause a loss of strap tension and/or strap breakage that could lead to packaging
failure or injury. The following is recommended; use edge protectors if package has sharp corners,
place the strap correctly around a properly positioned package, stand in safety position (on one side
of strap) during strapping cycle, and use the correct strap quality, width, thickness, and break
strength as recommended in this manual.
Please save this manual, as it is a part of the tool. This tool is manufactured without any substances
which could be dangerous to health. National instructions must be observed for disposal of all the
parts.
GENERAL SAFETY INSTRUCTIONS FOR COMPRESSED AIR:
Never operate this tool using bottled air or other gas source. Do not exceed the air pressure range
as shown in this operation manual. For all adjustments, repairs or cleaning of the tool, always
disconnect air supply. Always use dry, clean and lubricated compressed air.
1) SAFETY INSTRUCTIONS

TOOL SIZE
Length:
13.8”
Width:
5.5”
Height:
6.7”
Weight:
8.8 lbs
AIR REQUIREMENT
Pressure range:
78 - 99 psi
Air consumption:
25cuft/min
SPECIFICATIONS
Max.Tension force:
87 psi
87 psi
87 psi
Tensioning speed:
12 mt/m – 5mt/m –
4mt/m
Sealing:
Seal: single notch
Joint strength:
80% plastic strap
strength*
Level sound emission.
Measurement type A
(2003/10/CE)
79 dB (A)
Vibrations at handle
(2002/44/CE)
<2.5 ms2
* Depends on strap quality
CHART OF TYPES
MODEL
STRAP
THICKNESS
SP4012 – 1/2” 2000N
R 850N/mm2
R 1100N/mm2
0.016” – 0.031”
0.016” – 0.025”
SP4016 – 5/8” 2000N
R 850N/mm2
R 1100N/mm2
0.016” – 0.031”
0.016” – 0.025”
SP4019 – 3/4" 2000N
R 850N/mm2
R 1100N/mm2
0.016” – 0.031”
0.016” – 0.025”
SP4012 – 1/2” 5500N
R 850N/mm2
R 1100N/mm2
0.016” – 0.031”
0.016” – 0.025”
SP4016 – 5/8” 5500N
R 850N/mm2
R 1100N/mm2
0.016” – 0.031”
0.016” – 0.025”
SP4019 – 3/4" 5500N
R 850N/mm2
R 1100N/mm2
0.016” – 0.031”
0.016” – 0.025”
SP4012 – 1/2" 7500N
R 850N/mm2
R 1100N/mm2
0.016” – 0.031”
0.016” – 0.025”
SP4016 – 5/8” 7500N
R 850N/mm2
R 1100N/mm2
0.016” – 0.031”
0.016” – 0.025”
SP4019 – 3/4" 7500N
R 850N/mm2
R 1100N/mm2
0.016” – 0.031”
0.016” – 0.025”
2) TECHNICAL DATA

Greenbridge warrants all its tools and battery chargers during a period of 6 months from the shipping date
document. Wear parts are warranted for 45 days, otherwise wear parts are excluded from regular
warranty, wear parts are shown on spare parts list (in tool manual).
Warranty includes free replacement parts. The warranty is not valid in case of improper use, lack of
maintenance, tampering, arbitrary modifications and reparations, use of non-original parts, disregard of
instructions of the operation manual, or missing serial number. No compensation can be claimed for
production shutdowns and for damages to people and objects due to tool defects. Greenbridge reserves
the right to modify the tools and documentation without any obligation to update previous ones.
Greenbridge warrants all its batteries during a period of 120 days from the shipping date document. The
manufacturer is committed to replace it with a free battery only when there are manufacturing defects
that make it unfit for use.
It is recommended to always use a dryer unit near the compressor and a filter-regulator-lubricator
unit with pressure gauge (part # 186895) close to the tool air connection to avoid water and dirt in
the valves or in the pneumatic motors. Connect the tool to air with quick connector ¼” and use
minimum 8mm or 3/8” internal diameter pipe; max length for flexible pipe 10 m between tool and
regulator group. Check that your compressor / air distribution plant is able to supply the right air
quantity as shown in the operation manual without losing pressure
186895
3) WARRANTY CONDITIONS AND LIABILITY
4) INSTALLATION

Adjusting strap tension
The strap tension can be adjusted with a screwdriver by turning the screw, as shown, on pneumatic motor (pic.A).
Turning clockwise the tension will be reduced, and counter clockwise it will be increased – do not exceed counter
clockwise adjustment –.
( A )
Feed wheel gap adjustment
It is possible to adjust the gap between the feed-wheel and the gripper plate in order to change the pressure on strap;
unscrew the locking screw (pic.B1), set strap plate so that the standard gap between feed-wheel and gripper plate is
(0.0039”-0.0078”).Turning clockwise decreases the gap, turning counter clockwise increases the gap (pic.B2), after
adjusting the gap lock the screw.
(B1) (B2)
5) OPERATING ELEMENTS AND ADJUSTMENTS
CUTTING / SEALING LEVER
OPENING LEVER
TENSIONING BUTTON
TENSION MOTOR

The model SP4000 series is designed to strap packages with steel strap. The strap is fed around the package manually
and inserted in the tool, tensioned, cut and then sealed with a seal.
Slip the strap into the seal and wrap it up around the package; then make the lead end of the strap pass a second time
into the seal, then bend the strap (pic.C1); squeeze the opening lever to open the tool and load the top layer of strap
into the tool (pic.C2), press tensioning button to tighten strap and hold it until desired tension is reached (pic.C3).
Once strap tension is complete, press sealing lever and hold it until the seal and cut are complete (pic.C4) ; once the
seal and cut cycle is over, squeeze the opening lever to take the strap out of the tool (pic.C5).
Finally, check if the seal joint is sufficient, it is important to know the proper depth of the notch in the seal for maximum
efficiency (fig. C6).
(C1) (C2) (C3)
(C4) (C5) (C6)
DISCONNECT TOOL FROM COMPRESSED AIR LINE BEFORE ANY SERVICE OR CLEANING
6) OPERATION
7) SERVICING - CLEANING
Use compressed air to clean the feed wheel area as shown.

PROBLEM
REMEDY
The tension of the strap is too low
Check the air pressure (min.78 psi)
Check if the filter / lubricator group is damaged or dirty. Check if the pneumatic motor is damaged or dirty (contact the
after sale service). Check the power adjusting screw on the pneumatic motor.
The feedwheel slips and damages the strap
Check if the feed wheel is dirty or damaged.
Adjust the gap between feed wheel and the gripper plate (around 0.0039” - 0.0078”)
The strap is breaking during tension
Adjust the motor power—too much tension force. Check if the strap characteristics are right for the strapping tool.
The tensioned strap goes sideways and curls
Adjust the motor power—too much tension force. Check if the strap characteristics are right for the strapping tool.
Air is leaking
The gaskets may need to be replaced (contact the after sale service)
Check the air fitting and air pipe.
Insufficient crimping of the seal
Check the air pressure (min. 78 psi). Check if there are some loose or damaged parts in the sealing group
Check if the strap characteristics are right for the strapping tool
Check the seal quality
The strap is not cut properly
Check the air pressure (min.78 psi). Check if the strap characteristics are right for the strapping tool.
Check for worn or damaged parts (contact the after sale service).
The cutter is worn or damaged.
8) TROUBLESHOOTING

Ed. 06/17
GREENBRIDGE
PART #
ITEM
DESCRIPTION
QTY
AZOR102
OR102
1
189727
A000062
CUTTER
1
§
*
190259
A000155
SUSPENSION BRACKET
1
208248
A007380
PISTON COER ASSEMBLY
1
208249
A007390
MAIN FRAME ASSEMBLY
1
207134
B100032
PIPE 6X8(Length meters)
1
207134
B100032
8MM BLACK TUBING (PER 6’’)
0,3
*
189122
B100296
PIVOT SPRING RETAINING SCREW
1
189137
B100310
SWING ELBOW RL31 8 1/4 (2L31011)
2
*
189672
B200104
WASHER 458-33/19C
1
189674
B200105
WASHER 458-33/21C
2
189920
B200308
FAST AIR CONN. ANI 64MF 8X10
1
189105
B200309
¼” AIR FITTING
1
189177
B300021
O-RING 2125 (D32)
1
289860
B300026
OIL GASKET G 12X16X3
1
189861
B300083
O-RING OR2031 (D8)
1
189862
B300084
O-RING OR4400 (D101)
2
189673
B300085
O-RING OR16X2
4
189863
B300089
GASKET AIRZET PR12
2
189864
B300090
GASKET AIRZET PR8
1
208250
B300543
O-RING 6X1.5
1
208251
B300547
O-RING 3375
1
189180
B400001
ROLLER BEARING BK0810
1
189182
B400002
BEARING 7200BE 2RS
1
191284
B400007
BEARING 6201 2Z
1
189865
B400082
ROLLER BEARING BK 1412
1
189699
B500034
SCREW UNC 10x5/8"
8
*
189179
B500043
SCREW ECOFIX M5X12 ZINC
2
189732
B500052
NUT M6 H5 8.8 UNI 5588 ZINC
1
189163
B500053
SELFLOCK.NUT M8 H10 DIN982
1
189719
B500067
SCREW M4X6 UNI 5931
2
190034
B500073
NUT M5
1
189867
B500093
SCREW M5X25 UNI5933
1
189868
B500094
SCREW UNC 1/4"X1"
1
190035
B500095
SCREW M5X18 UNI5927
1
189700
B500097
SELFLOCK.NUT M5H5 DIN985 ZIN
1
189163
B500098
SELFLOCK. NUT M8H8 DIN985 ZIN
1
189869
B500099
WASHER 8.4X16 M8 UNI6592 ZIN
2
189870
B500106
SCREW 10X80XM8 ISO7379
1
189835
B500142
SCREW M8X10X1 UNI5923
1
189744
B500388
SCREW M5X5 UNI5927
1
189873
B500434
SCREW M5X12 UNI5739
1
208247
B500462
WASHER SCHNORR R150 DIAM.5
9
189144
B600010
GUIDE SOCKET BM 1010
2
189192
B600011
WASHER A10X16X0,5
1
189183
B600012
CIRCLIP A10 DIN471
1
189193
B600014
WASHER PS 22x30x0,1
VAR
189194
B600015
WASHER PS 22x30x0,5
VAR
189279
B600016
WASHER PS 10x16x1
1
9) SPARE PARTS LIST

189506
B600017
WASHER PS 22x30x1,5
1
189767
B600389
WASHER PS 22x30x0,2
VAR
189130
B700029
PIN 6x12 DIN6325
2
189874
B700100
SPRING PIN.6X50 UNI6874
1
190063
B700101
PIN 6X28 DIN6325
1
189875
B700102
SPRING PIN 4X14 UNI6874
1

§
WEARING PART
*
PART THAT SHOULD BE STOCKED
GREENBRIDGE
PART #
ITEM
DESCRIPTION
QTY
190143
B700103
PIN 3X10 UNI6873
1
189510
D000670
VALVE SPRING
1
*
189484
D001740
CROWN
1
189181
D001750
WORM GEAR
1
189726
D003110
CUTTER SPRING
1
*
189725
D003120
SPRING
1
*
189879
D003400
SPACER
2
189880
D003410
LINK PIN
1
189718
D003420
SPACER
1
189881
D003440
JAWS PIN
2
189720
D003450
FEEDWHEEL GAP ADJUSTER
1
§
*
189882
D003460
PISTON SPACER
1
189883
D003470
PISTON SHAFT
1
189884
D003480
ANVIL 3/4"
2
*
189885
D003490
ANVIL 5/8"
2
*
189886
D003500
ANVIL 1/2"
2
*
189887
D003510
TOP LINK
2
*
189721
D003520
JAW
2
*
189888
D003540
FRONT PLATE 1/2"
1
*
189889
D003550
FRONT PLATE 5/8"
1
*
189890
D003560
FRONT PLATE 3/4"
1
*
189891
D003570
REAR PLATE 1/2"
1
*
189892
D003580
REAR PLATE 5/8"
1
*
189893
D003590
REAR PLATE 3/4"
1
*
189894
D003600
PISTON
1
189895
D003610
GEARBOX BEARING SUPPORT
1
189896
D003620
FEED WHEEL SHAFT
1
189897
D003630
FEED WHEEL SHAFT SUPPORT
1
189676
D003640
FEED WHEEL
1
§
*
189898
D003650
3/4" STRAP GUIDE FOOT
1
189899
D003660
5/8" STRAP GUIDE FOOT
1
189900
D003670
1/2" STRAP GUIDE FOOT
1
189901
D003680
FEED WHEEL COVER
1
189902
D003690
OUTLET DISTRIBUTOR
1
189903
D003700
MIDDLE DISTRIBUTOR
1
189904
D003710
VALVE PIN
1
189905
D003730
SEALING LEVER
1
189906
D003740
GEARBOX BODY
1
189907
D003750
MAIN BODY
1
189908
D003760
COVER
1
189646
D003770
GASKET COVER
1
*
189909
D003790
OPENING LEVER
1
189910
D004280
AIR PIPE PROTECTION SPRING
1
8411035101
ATLAS COPCO PNEUMATIC MOTOR 2000N
1
205779
8411035093
ATLAS COPCO PNEUMATIC MOTOR 5500N
1
8411035085
ATLAS COPCO PNEUMATIC MOTOR 7500N
1

SP4012 SP4016 SP4019

BOSCH 0 607 951 443 –
GREENBRIDGE PART # 401-0333 TENSION MOTOR

BOSCH 0 607 951 444 –
GREENBRIDGE PART # 401-0334
TENSION MOTOR

BOSCH 0 607 951 446 –
GREENBRIDGE PART # 401-0335 TENSION MOTOR

GREENBRIDGE
6277 Heisley Road Mentor, Ohio 44060
Tel. [phone] Fax [phone] www.greenbridge.com
MODEL:
Series SP4000
MACHINE TYPE:
PNEUMATIC STEEL STRAPPING TOOL SEAL JOINT