Greenlee SG4-854 User manual

INSTRUCTION MANUAL
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
Register this product at www.greenlee.com
52075189 REV 1 © 2019 Greenlee Tools, Inc. 9/19
SG4-854 Shotgun Shoe Group
for 854DX Electric Bender

SG4-854 Shotgun Shoe Group for 854DX Electric Bender
Greenlee Tools, Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
2
All specications are nominal and may change as design
improvements occur. Greenlee Tools, Inc. shall not be liable for
damages resulting from misapplication or misuse of its products.
KEEP THIS MANUAL
Table of Contents
Description .................................................................... 2
Safety ............................................................................ 2
Purpose of this Manual ................................................. 2
Other Publications......................................................... 2
Important Safety Information .....................................3–4
Bending Attachment Group .......................................... 5
Setup ..........................................................................6–7
Installing the Roller Support ...................................... 6
Installing a Shotgun Bending Shoe ........................... 7
Pendant Setup........................................................... 7
Operation....................................................................8–9
Bending Conduit........................................................ 8
Length Indicator......................................................... 9
Illustrated Bending Glossary ....................................... 10
Bending Instructions ................................................... 11
Additional Bending Instructions .................................. 11
Additional Bending Tables........................................... 12
Illustration and Parts List............................................. 13
Description
The Greenlee SG4-854 Shotgun Shoe Group is intended
to bend four sticks of conduit on the Greenlee 854DX
Electric Bender. The shotgun shoe includes accessories
for bending four sticks of the following types of conduit:
• 1/2" to 1" rigid
• 1/2" to 1" IMC
• 3/4" and 1" EMT
The SG4-854 also includes a length stop for fast setup
of identical bends.
Safety
Safety is essential in the use and maintenance of
Greenlee tools and equipment. This instruction manual
and any markings on the tool provide information for
avoiding hazards and unsafe practices related to the
use of this tool. Observe all of the safety information
provided.
Purpose of this Manual
This manual is intended to familiarize all personnel
with the safe operation and setup procedures for the
Greenlee SG4-854 Shotgun Shoe Group.
Keep this manual available to all personnel.
Replacement manuals are available upon request at no
charge at www.greenlee.com.
Other Publications
For additional information on safe operation and
maintenance procedures, refer to the 854DX manuals
listed below:
• Publication 52067681—Instruction Manual
• Publication 52067682—Service Manual
Do not discard this product or throw away!
For recycling information, go to www.greenlee.com.

SG4-854 Shotgun Shoe Group for 854DX Electric Bender
Greenlee Tools, Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
3
IMPORTANT SAFETY INFORMATION
SAFETY
ALERT
SYMBOL
This symbol is used to call your attention to hazards
or unsafe practices which could result in an injury or
property damage. The signal word, dened below,
indicates the severity of the hazard. The message
after the signal word provides information for pre-
venting or avoiding the hazard.
Immediate hazards which, if not avoided, WILL result
in severe injury or death.
Hazards which, if not avoided, COULD result in
severe injury or death.
Hazards or unsafe practices which, if not avoided,
MAY result in injury or property damage.
Read and understand all of the
instructions and safety information
in this manual before operating or
servicing this tool. Refer also to the
854DX bender manuals, which are
listed under “Other Publications.”
Failure to observe this warning will
result in severe injury or death.
Do not use this tool in a hazardous
environment. Hazards include am-
mable liquids, gases, or other materi-
als. Using this tool in a hazardous
environment can result in a re or
explosion.
Failure to observe this warning will
result in severe injury or death.
Always use safety glasses. Everyday
glasses only have impact resistant
lenses; they are NOT safety glasses.
When using in dusty environment, use
face or dust mask.
Failure to wear eye protection could
result in serious eye injury from ying
debris.
Pinch points:
• Keep hands away from bending
shoe, rollers, and conduit when
bender is in use.
• Support conduit when unloading.
Conduit can become loose and fall
if not properly supported.
Failure to observe these warnings
could result in severe injury or death.
• Reduce the risk of unintentional starting. Make sure
switch is in off position before plugging in.
• Never leave tool running unattended. Turn power
off. Do not leave tool until it comes to a complete
stop.
• Disconnect tools before servicing and when chang-
ing accessories such as shoes, rollers, and the like.
Accidental start-up could result in serious injury.
Failure to observe these warnings could result in
severe injury or death.
• Never stand on tool. Serious injury could occur if
the tool is tipped.
• Do not overreach. Keep proper footing and balance
at all times.
Failure to observe these warnings could result in
severe injury or death.

SG4-854 Shotgun Shoe Group for 854DX Electric Bender
Greenlee Tools, Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
4
IMPORTANT SAFETY INFORMATION
• Conduit moves rapidly as it is bent. The path of
the conduit must be clear of obstructions. Be sure
clearance is adequate before starting the bend.
• Wear proper apparel. Do not wear loose clothing,
gloves, neckties, rings, bracelets, or other jewelry
which may get caught in moving parts. Nonslip
footwear is recommended. Wear protective hair
covering to contain long hair.
• Do not force rollers or alter tool. It will do the
job better and safer at the rate for which it was
designed.
• Use right tool. Do not force tool or attachment to do
a job for which it was not designed.
• Use this tool for the manufacturer’s intended
purpose only. Use other than that which is
instructed in this manual can result in injury or
property damage.
Failure to observe these precautions may result in
injury or property damage.
• Keep work area clean. Cluttered areas and benches
invite accidents.
• Keep children away. All visitors should be kept safe
distance from work area.
• Make workshop kid proof with padlocks, master
switches, or by removing starter keys.
Failure to observe these precautions may result in
injury or property damage.
• Inspect the bender before use. Replace worn,
damaged, or missing parts with Greenlee replace-
ment parts. A damaged or improperly assem-
bled component could break and strike nearby
personnel.
• Maintain tools with care. Keep tool clean for best
and safest performance. Follow instructions for
lubricating and changing accessories.
• Check damaged parts. Before further use of the
tool, a guard or other part that is damaged should
be carefully checked to determine that it will
operate properly and perform its intended func-
tion. Check for alignment of moving parts, binding
of moving parts, breakage of parts, mounting, and
any other conditions that may affect its operation.
A guard or other part that is damaged should be
properly repaired or replaced.
• Use recommended accessories. Consult the
instruction manual for recommended accessories.
The use of improper accessories may cause risk of
injury to persons.
• Some bender parts and accessories are heavy
and may require more than one person to lift and
assemble.
Failure to observe these precautions may result in
injury or property damage.
Note: Keep all decals clean and legible, and replace
when necessary.

SG4-854 Shotgun Shoe Group for 854DX Electric Bender
Greenlee Tools, Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
5
Bending Attachment Group
RIGID, IMC, and EMT
04034: 1/2" to 1" Rigid
1/2" to 1" IMC
3/4" and 1" EMT
UPC No.
Key 78-3310- Description
1 04027 Bending shoe
2 04028 Roller support unit
3 02465 Hook assembly
4 04029 Length indicator (includes 5 and 6)
5 Long clamp
6 Short clamp
23818 Storage box
04030 Adapter kit
1
3
4
2
5
6
Conduit
not included

SG4-854 Shotgun Shoe Group for 854DX Electric Bender
Greenlee Tools, Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
6
Setup
Always use safety glasses. Everyday
glasses only have impact resistant
lenses; they are NOT safety glasses.
When using in dusty environment, use
face or dust mask.
Failure to wear eye protection could
result in serious eye injury from ying
debris.
Unplug the bender before changing accessories.
Accidental start-up could result in serious injury.
INSTALLING THE ROLLER SUPPORT
1. Grab the roller support with two hands as described
below.
Use right hand
to grap rollers
and hold the
roller support
open as shown.
Use left hand
to grab the
bottom portion
of the support.
2. Align the right plate of the support with the bender
roller plate as shown in the steps below.
Step 1:
This bender roller
plate should be on
the inside of the
roller support.
This plate from the
roller support should
be on the outside of
the bender roller plate.
Step 2:
Step 3:
:

SG4-854 Shotgun Shoe Group for 854DX Electric Bender
Greenlee Tools, Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
7
Setup (cont’d)
INSTALLING A SHOTGUN BENDING SHOE
1. Rotate the support to sit on the eccentric shaft, as
shown.
2. Slide the shotgun bending shoe onto the shaft of
the main sprocket, as shown. Align the four drive
studs on the back of the shoe with the four holes in
the main sprocket. Make sure to align the drive stud
with the cap with the bigger hole on the bender.
PENDANT SETUP
1. Attach the pendant cord to the receptacle located
on the back of the bender.
2. Turn on the power to the bender.
3. Press and hold the CLEAR button on the
pendant; then in addition press and hold
the ANGLESELECTpbutton.
4. Continue to hold both buttons until the
text “SHOTGUN” scrolls across the
pendant and the last decimal point on the
pendant is on continuously. The buttons
must be held for approximately 2 seconds.
The second decimal point will remain on
while the bender is in SHOTGUN mode.
5. Load the conduit into the proper shoe
groove.
6. Press BEND momentarily until the shoe rotates
enough so that the conduit is snug in the hook.
7. Press and hold the CLEAR button for 3 seconds to
make the pendant read “00”.
8. Using the supplied bending table for the SG4-854,
bend the conduit until the pendant reads the appro-
priate degree.

SG4-854 Shotgun Shoe Group for 854DX Electric Bender
Greenlee Tools, Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
8
Operation
Always use safety glasses. Everyday
glasses only have impact resistant
lenses; they are NOT safety glasses.
When using in dusty environment, use
face or dust mask.
Failure to wear eye protection could
result in serious eye injury from ying
debris.
Pinch points:
Keep hands away from bending shoe,
rollers, and conduit when bender is in
use.
Failure to observe this warning could
result in severe injury or death.
Wear proper apparel. Do not wear loose clothing,
gloves, neckties, rings, bracelets, or other jewelry
which may get caught in moving parts. Nonslip foot-
wear is recommended. Wear protective hair covering
to contain long hair.
Failure to observe this precaution may result in injury
or property damage.
BENDING CONDUIT
1. Plug the bender into a grounded 20 amp outlet.
Refer to the 854DX bender instruction manual.
2. Turn on the bender’s main power switch.
3. Press UNLOAD on the pendant until the shoe
grooves for the desired conduit size and type are
adjacent to the rollers.
4. Install the shoe hook into the two mounting holes,
as shown.
Rotate shoe
until desired
grooves are
adjacent
to rollers.
Install
holding
yoke into
mounting
holes.
5. Load the conduit so that the bending mark is
aligned with the front edge of the holding yoke, as
shown.
Align bending
mark with
front edge of
holding yoke.
6. Refer to the “Bending Instructions” section of this
manual or the Scale Reading Tables decal on the
bender for the appropriate bend scale reading.
7. Bend the conduit. (Refer to “Pendant Setup” for
button instruction.)
8. Press UNLOAD to rotate the shoe backwards
approximately 10° to remove the load on the hook.
9. Remove the holding yoke and conduit from the
shoe.
10. Press and hold UNLOAD until the shoe has rotated
back to the load position.

SG4-854 Shotgun Shoe Group for 854DX Electric Bender
Greenlee Tools, Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
9
Operation (cont’d)
LENGTH INDICATOR
Use the length stop accessory for fast setup of identical
bends on the shotgun shoe.
1. Load the conduit into the shoe so that the bending
mark is aligned with the front of the hook.
2. Install the long clamp assembly into the proper
mounting hole near the end of the shoe groove.
3. Install the short clamp assembly into the proper
mounting hole near the start of the shoe groove, as
shown.
Install
long clamp
near end
of groove.
Install short clamp
near start of groove.
4. Slide a piece of scrap conduit, square tube, or
bar through the two clamps and tighten the clamp
screws. Make sure the back of the conduit is shorter
than the shoe radius.
5. Slide the stopper assembly onto the tube or bar
until the stopper contacts the conduit and tighten
the clamp screw, as shown.
Install tube or bar
through clamps
and tighten
screws.
Install stopper assembly
onto tube and slide
against conduit.
Tighten clamp screw.
Back edge is shorter
than shoe radius.
6. Install the additional length of conduit into the shoe
until the ends contact the stopper assembly.
7. Press BEND to bend the conduit lengths to the
desired angle.
8. Press UNLOAD to rotate the shoe backwards
approximately 10° to remove the load on the hook.
9. Remove the hook and unload the conduit lengths.

SG4-854 Shotgun Shoe Group for 854DX Electric Bender
Greenlee Tools, Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
10
Illustrated Bending Glossary
back-to-back bend — any U-shaped bend formed by two
parallel 90° bends with a straight section of conduit or pipe
between the bends.
center-to-center distance — the distance between the
successive bends that make up an offset or a three-bend
saddle.
developed length — the actual length of pipe that will be
bent; refer to distance “d” in the illustration at left.
gain — the difference between the straight-line distance
(a + a) and the shorter radial distance, (d) where:
q= angle of bend
r = the centerline bending radius of the bending shoe
kick — single bend of less than 90°
leg length — the distance from the end of a straight section
of conduit or pipe to the bend; measured from the end to the
outside edge of the conduit or pipe.
rise — the distance from the end of a straight section of
conduit or pipe to the bend; measured from the end to the
center line of the conduit or pipe. Also called stub or
stub-up.
springback — the amount, measured in degrees, that a
conduit or pipe tends to straighten after being bent.
a
a
d
r

SG4-854 Shotgun Shoe Group for 854DX Electric Bender
Greenlee Tools, Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
11
Bending Instructions
90° STUBS
1. Measure the length of the required stub.
2. Refer to the Minimum Stub Length formula on the
Deduct Table. The required stub must be equal to or
longer than the Minimum Stub Length.
3. Measure and mark the stub length on the conduit.
This is Mark 1. Subtract the Deduct from this mark
and make a new mark. This is Mark 2.
4. Align Mark 2 with the front edge of the hook and
bend the conduit.
Note: When the operator presses UNLOAD, the conduit
may spring back a few degrees. Compensate by over-
bending as shown in the Scale Reading Tables.
STUB LENGTH
DEDUCT
MARK 2
MARK 2
MARK 1
MARK 1
STUB LENGTH
Deduct Table
CONDUIT SIZE 1/2 3/4 1
DEDUCT RIGID/IMC 11 10-1/2 10
EMT – 10-3/4 10
MINIMUM STUB LENGTH = DEDUCT PLUS 2 INCHES
Figures are approximate.
Additional Bending Instructions
The following drawings and bending tables are intended
to provide the information necessary to accomplish
the most common types of bends. The bending tables
contain conduit marking information.
STUBS
1. Select the size and type of conduit. Determine the
height of stub and the angle to be used.
2. Find the table that corresponds to the size and type
of conduit selected in Step 1.
3. Under the column labeled ANGLE, nd the appro-
priate angle.
4. Find the row labeled Y. In the row at the top of the
page, nd the height (H) of the stub. The number
shown at the intersection of row Y and column H
is the distance Y. Place the bending mark Y inches
from the end of the conduit.
5. Bend the conduit.
Y
HEIGHT
MARK
ANGLE
ANGLES FOR PENDANT TO ACHIEVE DESIRED BEND ANGLE
CONDUIT SIZE RIGID EMT IMC
15° 30° 45° 60° 90° 15° 30° 45° 60° 90° 15° 30° 45° 60° 90°
1/2 16 32 48 63 94 – – – – – 18 35 51 66 98
3/4 17 33 48 64 95 18 33 48 64 95 18 34 49 65 97
118 34 49 64 95 17 33 48 63 94 19 35 51 66 97
Figures are approximate.

SG4-854 Shotgun Shoe Group for 854DX Electric Bender
Greenlee Tools, Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
12
Additional Bending Tables
DIM ANGLE 2" 4" 6" 8" 10" 12" 15" 18" 24" 36"
3/4" EMT
Y 15 0.02 7.75 15.47 23.20 30.93 38.66 50.25 61.84 85.02 131.38
Y 22.5 2.97 8.20 13.43 18.65 23.88 31.72 39.56 55.24 86.59
Y 30 0.45 4.45 8.45 12.45 16.45 22.45 28.45 40.45 64.45
Y 45 0.45 3.28 6.11 8.94 13.18 17.42 25.91 42.88
Y 60 0.48 2.79 5.10 8.56 12.03 18.96 32.81
Y 90 1.14 4.14 7.14 13.14 25.14
1" EMT
Y 15 1.45 9.17 16.90 24.63 32.36 40.08 51.67 63.26 86.45 132.81
Y 22.5 4.46 9.69 14.92 20.14 25.37 33.21 41.05 56.73 88.09
Y 30 1.92 5.92 9.92 13.92 17.92 23.92 29.92 41.92 65.92
Y 45 1.81 4.64 7.47 10.29 14.54 18.78 27.26 44.24
Y 60 3.97 6.28 9.74 13.21 20.14 33.99
Y 90 1.79 4.79 7.79 13.79 25.79
1/2" IMC and Rigid
Y 15 0.05 7.78 15.51 23.23 30.96 38.69 50.28 61.87 85.05 131.42
Y 22.5 2.96 8.18 13.41 18.63 23.86 31.70 39.54 55.22 86.58
Y 30 0.41 4.41 8.41 12.41 16.41 22.41 28.41 40.41 64.41
Y 45 0.38 3.21 6.04 8.87 13.11 17.35 25.84 42.81
Y 60 0.40 2.71 5.02 8.49 11.95 18.88 32.74
Y 90 1.06 4.06 7.06 13.06 25.06
3/4" IMC and Rigid
Y 15 1.29 9.02 16.74 24.47 32.20 39.93 51.52 63.11 86.29 132.65
Y 22.5 4.24 9.46 14.69 19.92 25.14 32.98 40.82 56.50 87.86
Y 30 1.66 5.66 9.66 13.66 17.66 23.66 29.66 41.66 65.66
Y 45 1.51 4.34 7.17 10.00 14.24 18.48 26.97 43.94
Y 60 1.35 3.66 5.97 9.44 12.90 19.83 33.68
Y 90 1.48 4.48 7.48 13.48 25.48
1" IMC and Rigid
Y 15 0.91 8.63 16.36 24.09 31.82 39.54 51.14 62.73 85.91 132.27
Y 22.5 4.06 9.28 14.51 19.74 24.96 32.80 40.64 56.32 87.68
Y 30 1.60 5.60 9.60 13.60 17.60 23.60 29.60 41.60 65.60
Y 45 1.60 4.43 7.26 10.09 14.33 18.57 27.06 44.03
Y 60 1.56 3.87 6.18 9.64 13.11 20.03 33.89
Y 90 1.92 4.92 7.92 13.92 25.92

SG4-854 Shotgun Shoe Group for 854DX Electric Bender
Greenlee Tools, Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
13
Illustration and Parts List
04034 SHOTGUN SHOE GROUP
1/2" to 1" IMC and Rigid
3/4" and 1" EMT
1
98
7
4
3
5
6
2
Key Part No. Description Qty
1 52074609 Shotgun shoe assembly............................................................................ 1
2 52074610 Roller support ........................................................................................... 1
52066771 Holding yoke assembly (includes 3 and 4) ............................................... 1
3 Holding yoke weldment ............................................................................ 1
4 52065462 Holding yoke plate kit ............................................................................... 1
5 90524799 Drive pin .................................................................................................... 4
6 52055987 Shoe stud cap........................................................................................... 1
52074611 Length indicator kit (includes 7–9) ..............................................................
7 Stopper assembly ..................................................................................... 1
8 Clamp assembly, short ............................................................................. 1
9 Clamp assembly, long............................................................................... 1
52075168 Decal kit, bend angle chart for 854DX (not shown)
52074612 Shotgun shoe adapter kit (not shown)

4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070
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