GREENLINE 40 User manual

OWNER’S MANUAL
GREENLINE 40
Revision 03 07-03-2012

Greenline 40 II

Greenline 40 III
TABLE OF CONTENTS GREENLINE 40
1 INTRODUCTION 1
2 SPECIFICATION & WARRANTIES 4
SPECIFICATION ................................................................................................................................... 4
WARRANTY GUIDELINES .................................................................................................................... 7
BUILDER’S PLATE.............................................................................................................................. 15
REGISTRATION DETAILS ................................................................................................................... 1
COMMISSIONING DISTRIBUTOR ...................................................................................................... 1
3 SAFETY 17
LIFE RAFT STORAGE.......................................................................................................................... 17
SAFETY EQUIPMENT......................................................................................................................... 18
MAN OVERBOARD PREVENTION AND RECOVERY ........................................................................... 19
LPG SYSTEM...................................................................................................................................... 20
SAFETY DIRECTIONS CONCERNING GAS STOVE ............................................................................... 21
FIGHT AGAINST FIRE & EMERGENCY EXITS...................................................................................... 24
BILGE STRIPPING .............................................................................................................................. 28
4 HULL 32
THROUGH HULL FITTINGS................................................................................................................ 32
SEACOCK........................................................................................................................................... 34
HULL MAINTENANCE........................................................................................................................ 34
DRY DOCKING................................................................................................................................... 35
GEL-COAT REPAIRS INSTRUCTION.................................................................................................... 35
5 DECK 37
DECK LAYOUT ................................................................................................................................... 37
MOORING......................................................................................................................................... 38
TOWAGE........................................................................................................................................... 38
ANCHORING ..................................................................................................................................... 39
RADAR .............................................................................................................................................. 40
SWIMMING PLATFORM ................................................................................................................... 40
DECK MAINTENANCE ....................................................................................................................... 43
6 ACCOMODATIONS 44
MAINTENANCE................................................................................................................................. 44
FABRICS ............................................................................................................................................ 45
7 PLUMBING 47
WATER TANK FILLING....................................................................................................................... 50
FRESH WATER SYSTEM..................................................................................................................... 52
TOILET OPERATION .......................................................................................................................... 53
GAS SYSTEM ..................................................................................................................................... 55
WATER DISCHARGE.......................................................................................................................... 55
SANITARY APPLIANCE OPERATION .................................................................................................. 58
8 ELECTRICAL SYSTEM 59
ARRIVING ON THE BOAT .................................................................................................................. 59

Greenline 40 IV
SELECTING ELECTRIC or DIESEL DRIVE ............................................................................................. 1
HYBRID DATA DISPLAY INTERFACE - DDI.......................................................................................... 4
BATTERY MONITORING - BMV ......................................................................................................... 5
PHOENIX MULTI CONTROL INVERTER / CHARGER...........................................................................
SOLAR PANELS.................................................................................................................................. 70
TECHNICAL ROOM............................................................................................................................ 70
PARALLEL SWITCH............................................................................................................................ 71
SWITCHES......................................................................................................................................... 72
FUSES................................................................................................................................................ 73
POWER SOURCES ............................................................................................................................. 83
SHORE POWER ................................................................................................................................. 85
AIR CONDITION ADDITIONAL SHORE POWER.................................................................................. 8
BATTERIES ........................................................................................................................................ 87
MAINTENANCE AND ADDITIONAL WARNINGS................................................................................ 87
LiPo BATTERY BANK – WINTER STORAGE ........................................................................................ 90
9 ENGINE & STEERING GEAR 94
ENGINES ........................................................................................................................................... 94
ENGINE OPERATION:........................................................................................................................ 9
VENTILATION SYSTEM...................................................................................................................... 9
DETERMINATION OF MAXIMUM PROPULSION POWER RATING .................................................... 9
DASH BOARD / CONTROL LEVER...................................................................................................... 97
VISIBILITY IN THE STEERING STATION .............................................................................................. 97
PROPELLERS ..................................................................................................................................... 98
ANODE.............................................................................................................................................. 98
FUEL SYSTEM.................................................................................................................................... 99
FUEL TANK...................................................................................................................................... 100
FUEL FILTER .................................................................................................................................... 101
FUEL................................................................................................................................................ 102
STEERING........................................................................................................................................ 102
10 LAUNCHING 104
LAUNCHING HINTS ......................................................................................................................... 104
11 LAYING UP AND WINTER PRECAUTIONS 106
LAYING UP ...................................................................................................................................... 10
PROTECTION AND MAINTEINANCE................................................................................................ 10
12 APPENDIX A: Wiring diagrams 108
13 APPENDIX B: Consumer locations 117
IG ERROR LISTING........................................................................................................................... 122
AC ERROR LISTING.......................................................................................................................... 123
14 NOTES 127

Greenline 40 V
TABLE OF FIGURES
Figure 1: Boat main dimensions ........................................................................................................................
Figure 2: Boat examination report .................................................................................................................... 9
Figure 3: Engine examination certificate (CMD TDI 75-4) ............................................................................... 10
Figure 4: Engine examination certificate ( CMD TDI 150-5) ............................................................................ 11
Figure 5: Engine examination certificate (CMD TDI V ) .................................................................................. 12
Figure : Declaration of Conformity................................................................................................................ 13
Figure 7: Builders certificate plate................................................................................................................... 15
Figure 8: Liferaft storage location ................................................................................................................... 17
Figure 9: Working deck area plan.................................................................................................................... 19
Figure 10: LPG system ..................................................................................................................................... 20
Figure 11: Gas shut off valve position ............................................................................................................. 21
Figure 12: Emergency exits.............................................................................................................................. 24
Figure 13: Fire extinguishers position ............................................................................................................. 25
Figure 14: Automatic extinguisher piping mounted on engine room hatch................................................... 25
Figure 15: Table of symbols............................................................................................................................. 28
Figure 1 : Automatic bilge pump with automatic switch ............................................................................... 29
Figure 17: Manual bilge pump with integral handle in cockpit....................................................................... 30
Figure 18: Bilge pump system plan.................................................................................................................. 30
Figure 19: Thru hull fitting positions ............................................................................................................... 32
Figure 20: Engine seawater inlet ..................................................................................................................... 33
Figure 21: Hybrid cooling pump seawater inlet .............................................................................................. 33
Figure 22: Marine head & chain wash down inlet, sump box outlet, black water tank outlet...................... 33
Figure 23: Manual bilge outlet, galley sink outlet, hybrid cooling pump outlet, automatic bilge outlet ....... 33
Figure 24: Deck layout ..................................................................................................................................... 37
Figure 25: Anchor winch with chain stopper................................................................................................... 39
Figure 2 : Manual switch for el. platform....................................................................................................... 41
Figure 27: Latch on the platform..................................................................................................................... 41
Figure 28: Accomodations............................................................................................................................... 44
Figure 29: Sea water plumbing........................................................................................................................ 47
Figure 30: Fresh water plumbing..................................................................................................................... 48
Figure 31: Grey water plumbing...................................................................................................................... 49
Figure 32: Black water plumbing ..................................................................................................................... 50
Figure 33: WATER deck filler on PORT side ..................................................................................................... 51
Figure 34: Fresh water pump with boiler ........................................................................................................ 52
Figure 35: Marine head with control panel and black water gauge............................................................... 53
Figure 3 : Sea water system position.............................................................................................................. 54