GREENLINE 40 User manual

OWNER’S MANUAL
GREENLINE 40
Revision 03 07-03-2012

Greenline 40 II

Greenline 40 III
TABLE OF CONTENTS GREENLINE 40
1 INTRODUCTION 1
2 SPECIFICATION & WARRANTIES 4
SPECIFICATION ................................................................................................................................... 4
WARRANTY GUIDELINES .................................................................................................................... 7
BUILDER’S PLATE.............................................................................................................................. 15
REGISTRATION DETAILS ................................................................................................................... 1
COMMISSIONING DISTRIBUTOR ...................................................................................................... 1
3 SAFETY 17
LIFE RAFT STORAGE.......................................................................................................................... 17
SAFETY EQUIPMENT......................................................................................................................... 18
MAN OVERBOARD PREVENTION AND RECOVERY ........................................................................... 19
LPG SYSTEM...................................................................................................................................... 20
SAFETY DIRECTIONS CONCERNING GAS STOVE ............................................................................... 21
FIGHT AGAINST FIRE & EMERGENCY EXITS...................................................................................... 24
BILGE STRIPPING .............................................................................................................................. 28
4 HULL 32
THROUGH HULL FITTINGS................................................................................................................ 32
SEACOCK........................................................................................................................................... 34
HULL MAINTENANCE........................................................................................................................ 34
DRY DOCKING................................................................................................................................... 35
GEL-COAT REPAIRS INSTRUCTION.................................................................................................... 35
5 DECK 37
DECK LAYOUT ................................................................................................................................... 37
MOORING......................................................................................................................................... 38
TOWAGE........................................................................................................................................... 38
ANCHORING ..................................................................................................................................... 39
RADAR .............................................................................................................................................. 40
SWIMMING PLATFORM ................................................................................................................... 40
DECK MAINTENANCE ....................................................................................................................... 43
6 ACCOMODATIONS 44
MAINTENANCE................................................................................................................................. 44
FABRICS ............................................................................................................................................ 45
7 PLUMBING 47
WATER TANK FILLING....................................................................................................................... 50
FRESH WATER SYSTEM..................................................................................................................... 52
TOILET OPERATION .......................................................................................................................... 53
GAS SYSTEM ..................................................................................................................................... 55
WATER DISCHARGE.......................................................................................................................... 55
SANITARY APPLIANCE OPERATION .................................................................................................. 58
8 ELECTRICAL SYSTEM 59
ARRIVING ON THE BOAT .................................................................................................................. 59

Greenline 40 IV
SELECTING ELECTRIC or DIESEL DRIVE ............................................................................................. 1
HYBRID DATA DISPLAY INTERFACE - DDI.......................................................................................... 4
BATTERY MONITORING - BMV ......................................................................................................... 5
PHOENIX MULTI CONTROL INVERTER / CHARGER...........................................................................
SOLAR PANELS.................................................................................................................................. 70
TECHNICAL ROOM............................................................................................................................ 70
PARALLEL SWITCH............................................................................................................................ 71
SWITCHES......................................................................................................................................... 72
FUSES................................................................................................................................................ 73
POWER SOURCES ............................................................................................................................. 83
SHORE POWER ................................................................................................................................. 85
AIR CONDITION ADDITIONAL SHORE POWER.................................................................................. 8
BATTERIES ........................................................................................................................................ 87
MAINTENANCE AND ADDITIONAL WARNINGS................................................................................ 87
LiPo BATTERY BANK – WINTER STORAGE ........................................................................................ 90
9 ENGINE & STEERING GEAR 94
ENGINES ........................................................................................................................................... 94
ENGINE OPERATION:........................................................................................................................ 9
VENTILATION SYSTEM...................................................................................................................... 9
DETERMINATION OF MAXIMUM PROPULSION POWER RATING .................................................... 9
DASH BOARD / CONTROL LEVER...................................................................................................... 97
VISIBILITY IN THE STEERING STATION .............................................................................................. 97
PROPELLERS ..................................................................................................................................... 98
ANODE.............................................................................................................................................. 98
FUEL SYSTEM.................................................................................................................................... 99
FUEL TANK...................................................................................................................................... 100
FUEL FILTER .................................................................................................................................... 101
FUEL................................................................................................................................................ 102
STEERING........................................................................................................................................ 102
10 LAUNCHING 104
LAUNCHING HINTS ......................................................................................................................... 104
11 LAYING UP AND WINTER PRECAUTIONS 106
LAYING UP ...................................................................................................................................... 10
PROTECTION AND MAINTEINANCE................................................................................................ 10
12 APPENDIX A: Wiring diagrams 108
13 APPENDIX B: Consumer locations 117
IG ERROR LISTING........................................................................................................................... 122
AC ERROR LISTING.......................................................................................................................... 123
14 NOTES 127

Greenline 40 V
TABLE OF FIGURES
Figure 1: Boat main dimensions ........................................................................................................................
Figure 2: Boat examination report .................................................................................................................... 9
Figure 3: Engine examination certificate (CMD TDI 75-4) ............................................................................... 10
Figure 4: Engine examination certificate ( CMD TDI 150-5) ............................................................................ 11
Figure 5: Engine examination certificate (CMD TDI V ) .................................................................................. 12
Figure : Declaration of Conformity................................................................................................................ 13
Figure 7: Builders certificate plate................................................................................................................... 15
Figure 8: Liferaft storage location ................................................................................................................... 17
Figure 9: Working deck area plan.................................................................................................................... 19
Figure 10: LPG system ..................................................................................................................................... 20
Figure 11: Gas shut off valve position ............................................................................................................. 21
Figure 12: Emergency exits.............................................................................................................................. 24
Figure 13: Fire extinguishers position ............................................................................................................. 25
Figure 14: Automatic extinguisher piping mounted on engine room hatch................................................... 25
Figure 15: Table of symbols............................................................................................................................. 28
Figure 1 : Automatic bilge pump with automatic switch ............................................................................... 29
Figure 17: Manual bilge pump with integral handle in cockpit....................................................................... 30
Figure 18: Bilge pump system plan.................................................................................................................. 30
Figure 19: Thru hull fitting positions ............................................................................................................... 32
Figure 20: Engine seawater inlet ..................................................................................................................... 33
Figure 21: Hybrid cooling pump seawater inlet .............................................................................................. 33
Figure 22: Marine head & chain wash down inlet, sump box outlet, black water tank outlet...................... 33
Figure 23: Manual bilge outlet, galley sink outlet, hybrid cooling pump outlet, automatic bilge outlet ....... 33
Figure 24: Deck layout ..................................................................................................................................... 37
Figure 25: Anchor winch with chain stopper................................................................................................... 39
Figure 2 : Manual switch for el. platform....................................................................................................... 41
Figure 27: Latch on the platform..................................................................................................................... 41
Figure 28: Accomodations............................................................................................................................... 44
Figure 29: Sea water plumbing........................................................................................................................ 47
Figure 30: Fresh water plumbing..................................................................................................................... 48
Figure 31: Grey water plumbing...................................................................................................................... 49
Figure 32: Black water plumbing ..................................................................................................................... 50
Figure 33: WATER deck filler on PORT side ..................................................................................................... 51
Figure 34: Fresh water pump with boiler ........................................................................................................ 52
Figure 35: Marine head with control panel and black water gauge............................................................... 53
Figure 3 : Sea water system position.............................................................................................................. 54

Greenline 40 VI
Figure 37: Sea water inlet valve ...................................................................................................................... 54
Figure 38: Sea water pump.............................................................................................................................. 54
Figure 39: Solenoid valve for marine head...................................................................................................... 54
Figure 41: Black water outlet position ............................................................................................................ 55
Figure 42: Black water outlet valve ................................................................................................................. 55
Figure 43: Sump box position.......................................................................................................................... 5
Figure 44: Sump box ........................................................................................................................................ 5
Figure 45: Sump box outlet valve position ...................................................................................................... 5
Figure 4 : Sump box outlet valve .................................................................................................................... 5
Figure 47: Twin engine with Hybrid drive ....................................................................................................... 94
Figure 48: Engine seawater inlet with water strainer ..................................................................................... 95
Figure 49: Engine compartment air intake...................................................................................................... 9
Figure 50: Engine compartment air outlet with exhaust blower .................................................................... 9
Figure 51: Engine control lever........................................................................................................................ 97
Figure 52: Propellers and anodes .................................................................................................................... 98
Figure 53: Fuel system..................................................................................................................................... 99
Figure 54: FUEL deck filler on PORT side ....................................................................................................... 100
Figure 55: Fuel pre-filter with valve on supply line ....................................................................................... 101
Figure 5 : Steering system ............................................................................................................................ 103
Figure 57: Steering system with rudders....................................................................................................... 103
Figure 58: Position of hoisting cradle and straps .......................................................................................... 105

Greenline 40 VII
TABLE OF PICTURES (ELECTRICAL SYSTEM)
Picture 1: ENGINE PORT, ENGINE STBD and SERVICE main switch ................................................................. 59
Picture 2: BOWTHRUSTER (optional) switch in the cabin ............................................................................... 59
Picture 3: 24h CONSUMERS on the right side; 230Vac CONSUMERS on the left side .................................... 0
Picture 4: INVERTER switch – Phoenix multi control on the dashboard ......................................................... 0
Picture 5: Phoenix multi control...................................................................................................................... 7
Picture : Technical room................................................................................................................................ 71
Picture 7: Parallel switch ................................................................................................................................. 72
Picture 8: 12V main switches .......................................................................................................................... 73
Picture 9: Bowthruster switch ......................................................................................................................... 73
Picture 10: Location of AC/DC panel ............................................................................................................... 74
Picture 11: AC/DC panel .................................................................................................................................. 74
Picture 12: Main AC/DC power box................................................................................................................. 79
Picture 13: Service box fuses........................................................................................................................... 79
Picture 14: Mooring box fuses......................................................................................................................... 80
Picture 15: Mooring box (located under the bed in the cabin); anchor winch fuse ....................................... 80
Picture 1 : Shore power fuse .......................................................................................................................... 81
Picture 17: LiPo battery banks main fuses ...................................................................................................... 81
Picture 18: Hybrid box fuses............................................................................................................................ 82
Picture 19: Hybrid control units main fuses (F45 for PORT HCU (located under bed in owners cabin), F4 for
STBD HCU (located in Technical room)) .......................................................................................................... 82
Picture 20: 12 V socket on console.................................................................................................................. 83
Picture 21: Kitchen 230V sockets ................................................................................................................... 84
Picture 22: Salon 230V sockets above STBD locker......................................................................................... 84
Picture 23: Cabin 230V sockets under the PORT bed...................................................................................... 84
Picture 24: Cabin 230V sockets under the STBD bed ...................................................................................... 84
Picture 25: Toilet 230V socket........................................................................................................................ 84
Picture 26: Guest cabin 230V socket .............................................................................................................. 84
Picture 27: Shore power cable (230V input) and main fuse............................................................................ 85
Picture 28: Air condition selector switch......................................................................................................... 8

Greenline 40 1
1 INTRODUCTION
INTRODUCTION FOR THE OWNER'S MANUAL
This manual has been compiled to help you to operate your craft with safety and pleasure. It contains details
of the craft; the equipment supplied or fitted its systems and information on its operation. Please read it
carefully, and familiarise yourself with the craft before using it.
This owner’s manual is not a course on boating safety or seamanship. If this is your first craft, or you are
changing to a type of craft you are not familiar with, for your own comfort and safety, please ensure that you
obtain handling and operating experience before "assuming command" of the craft. Your dealer or national
sailing federation or yacht club will be pleased to advise you of local sea schools, or competent instructors.
Ensure that the anticipated wind and sea conditions will correspond to the design category of your craft, and
that you and your crew are able to handle the craft in these conditions.
Even when your boat is categorised for them, the sea and wind conditions corresponding to the design
categories A, B, and C range from severe storm conditions for Category A, to strong conditions, for top of
category C, open to the hazards of a freak wave or gust, and are therefore dangerous conditions, where only a
competent, fit and trained crew using a well maintained craft can satisfactorily operate.
This owner's manual is not a detailed maintenance or trouble shooting guide. In case of difficulty, refer to the
boat builder or his representative. If a maintenance manual is provided, use it for the craft's maintenance.
Always use trained and competent people for maintenance, fixing or modifications. Modifications that may
affect the safety characteristics of the craft shall be assessed, executed and documented by competent
people. The boat builder cannot be held responsible for modifications he has not approved.
In some countries a driving licence or authorisation are required, or specific regulations are in force.
Always maintain your craft properly and make allowance for the deterioration that will occur in time and as a
result of heavy use or misuse of the craft.
Any craft – no matter how strong it may be, can be severely damaged if not used properly. This is not
compatible with safe boating. Always adjust the speed and direction of the craft to sea conditions.
If your craft is fitted with a life raft, read carefully its operating manual. The craft should have onboard the
appropriate safety equipment (lifejackets harness, etc.) according to the type of craft, weather conditions,
etc., these equipments are mandatory in some countries. The crew should be familiar with the use of all safety
equipment and emergency manoeuvring (man overboard recovery, towing, etc), sailing schools and clubs
regularly organise drill sessions.
All persons should wear a suitable buoyancy aid (Life jacket/Personal Floatation Device) when on deck. Note
that in some countries it is a legal requirement to wear a buoyancy aid that complies with their national
regulations at all times.
This manual is meant to help you enjoy and sail your boat comfortably and safely. It includes hints about the
boat, the equipment and systems delivered or installed and operation and maintenance guidance. Before you
put to sea, read it carefully if you really want to have fun and avoid damage and trouble. Read carefully and
make yourself at home on the boat, before you sail it.

Greenline 40 2
We keep improving our boats as we want you to benefit from technological breakthroughs, new equipment or
materials and our own experience; therefore, the characteristics and information provided may vary without
notice or updating obligation.
This manual is designed in accordance with the ISO 10240 Standard requirements.
DEGREES OF DANGERS
The following degrees of danger are used in the manual:
DANGER!
Denotes an extreme intrinsic hazard exists which would result in high
probability of death or irreparable injury if proper precautions are not
taken.
WARNING!
Denotes a hazard exists which can result in injury or death if proper
precautions are not taken.
CAUTION!
Denotes a reminder of safety practices or directs attention to unsafe
practices which could result in personal injury or damage to the boat or
components.
This is a broad-line manual which may describe equipment or accessories, or address subjects which do not
concern your boat; in case of doubt, you should check with the inventory submitted upon delivery of your
boat.
If this is your first boat or if you are changing to a boat type which is new to you, before "taking command",
get some training on boat control and sailing, to ensure your safety and comfort. Your dealer, international
sailing association, or yacht club will be pleased to suggest local sailing schools or professional instructors.
Even if everything has been provided for and designed for the safety of the boat and the safety of her users, do
not forget that sailing highly depends on the weather conditions, the sea condition and that only an
experienced and very fit crew, handling a well-maintained boat can sail satisfactorily.
The sea and wind conditions that correspond to the design categories (A, B or C) are changeable and are
dependent on the hazards of unusually strong waves or gusty winds. Therefore a total safety cannot be
guaranteed, even if your boat meets the requirements of a category.
Always listen to the weather forecast before you go out to sea.
Make sure that the sea and wind conditions will correspond to the category of your boat, and that you and
your crew are able to handle the boat in these conditions.
The sea and the water are not the natural environment of Man and one has only to respect their laws and
strength. Adapt the use you make of your boat to her condition; your boat wears out with time and use.
Any boat, however solid she may be, may be severely damaged if badly used. This is not compatible with a
secure navigation. Always adapt the speed and direction of the boat to the conditions of the sea.

Greenline 40 3
The " COLREG ", an international regulation in order to prevent collision at sea, published by the International
Maritime Organization, specifies the helm and course regulations, the navigation lights etc.. all over the world.
Make sure you know these regulations and you have on board a manual that explain them.
In numerous countries, a licence, an authorization or a training course are requested. Make sure you have this
legal authorization before you use the boat.
Always apply to an experienced professional for the maintenance, the assembly of accessories and minor
modifications. The written authorization of the builder or of his legal representative is compulsory for the
modifications that alter the specifications of the boat particularly the vertical layout of the masses (fitting of
radar, change of engine, etc...).
For the essential or optional equipments (engine, electronics ....), please refer to their respective manuals
delivered with the boat.
The users of this boat are informed of the following:
-The entire crew must have an appropriate training;
-The boat must not be loaded more than the maximum load recommended by the builder (in particular
as for the total weight of the food supplies, of the different equipments that are not supplied by the
builder and the weight of the persons on board) and this load must be properly distributed;
-The water of the bilges must be kept at its minimum;
-The stability is reduced when you add some weight in the upper parts;
-In case of rough sea, the hatches, lockers and doors must be closed in order to minimize the risk of
water coming in;
-The stability may be reduced when you tow a boat or when you lift heavy weights with the davits or
the boom;
-Breaking waves are important dangers to stability;
-The crew must be familiar with the use of all the safety equipment (harness, flares, life- raft, etc...) and
the emergency safety handlings (man overboard fishing out, towing, etc...).
PLEASE KEEP THIS MANUAL IN A SECURE PLACE, AND HAND IT OVER TO THE NEW OWNER WHEN YOU SELL
THE CRAFT."

Greenline 40 4
2 SPECIFICATION & WARRANTIES
SPECIFICATION
Parameter
Symbol
Units
Value
Length
maximum length
L
MAX
m
11
,99
le
ngth
of hull
L
H
m
11
,99
length
of
waterline (at DWL)
L
WL
m
11
,
7
Beam
maximum beam
B
MAX
m
4
,
25
beam of hull
B
H
m
4
,
25
beam of waterline (at DWL)
B
wl
m
3,
3
Depth
maximum depth
D
MAX
m
2,
15
midship depth
D
LWL/2
m
1,8
4
Freeboard
freeboard forward
F
F
m
1,
78
freeboard midship
F
M
m
1,
41
freeboard aft
F
A
m
1,22
Draught
canoe body draught
T
C
m
0,
48
maximum draught (LDC displacement)
T
MAX
m
0,
78
Height
air draught (at DWL,excluding antenna)
H
A
m
3,
03
Displacement
volume displacement (at DWL)
V
D
kg
889
light craft condition mass (LCC)
m
LCC
kg
87 0
minimum operation condition (MOC)
m
MCC
kg
9055
loaded craft mass (LDC)
m
LDC
kg
1140
maximum load
m
MTL
kg
2380
immersion (at DWL)
kg/cm
327
Engine
number of engines
1
model
CMD
T
D
I 7
5
-
4
maximum power at crankshaft
kW(HP)
55(7
5)
maximum speed of crankshaft
RPM
3
00
dry weight
kg
2
10
m
odel
(option)
CMD
TDI 1
50
-
5
maximum power at crankshaft
kW(HP)
1
1
1(1
50
)
maximum speed of crankshaft
RPM
4000
dry weight
kg
2 5

Greenline 40 5
number of engines
(option)
2
m
odel
(option)
CMD TDI
75
-
4
maximum power at crankshaft
kW(HP)
2x
55(75)
maximum speed of crankshaft
RPM
3 00
dry weight
kg
210
m
odel
(option)
CMD
TD
i
1
50
-
5
maximum power at crankshaft
kW(HP)
121(1 5)
maximum speed of crankshaft
RPM
4000
dry weight
kg
2 5
m
odel
(option)
CMD
T
D
i 225
-
maximum power at crankshaft
kW(HP)
1 5(225
)
maximum speed of crankshaft
RPM
42
00
dry weight
kg
330
Performance
maximum design speed (loaded craft)
kts
20
Batteries
HYBRID (LiPo)
; (option)
Ah (V)
2x
240(48)
ENGINE
(Lead Acid)
Ah (V)
100
(12)
SERVICE (AGM)
Ah (V)
2x
120(12)
Tankage
fuel tank STB
D
L
350
fuel tank
PORT
L
350
water tank STB
D
L
200
water tank PORT
L
200
water heater
L
2
2
black tank
L
80
grey tank (option)
L
400
Passengers/Crew
crew/passengers
8
Certification
EU RCD category
B ˝Offshore˝
General specifications (ISO8 )
The engine is the main propulsion means of the GREENLINE 40.
Boat builder: SEAWAY YACHTS – RC NMPT d o o
Puconci 80
SI - 9201 PUCONCI
SLOVENIA
Phone: [phone]
Fax: + 38 4 527 77 20
Web: www.greenlinehybrid.com
Email: [email protected]

Greenline 40
Figure 1: Boat main dimensions

Greenline 40 7
WARRANTY GUIDELINES
1 GENERAL WARRANTY CONDITIONS*
A. Warranty against osmosis is valid for 5 years
B. Warranty that the yacht is free from defects of workmanship (outfit and installation of systems, structural
engineering and lamination) is valid for 2 years under condition that after first 12 months from the delivery the
yacht has been examined by the Dealer (Builder) and the warranty hereby extended for the next 12 months.
*see B. DEROGATIONS below.
2 WARRANTY DETAILS
A. DEFINITONS
The warranty starts from the date of delivery and is strictly limited at the exclusive Builder’s discretion to the
replacement/repair without indemnification whatsoever of any parts which have been defined as defective by
the Builder.
B. DEROGATIONS
However in derogation with the above mentioned GENERAL WARRANTY CONDITIONS are as follows:
1) Warranties on structural elements and workmanship are limited to 1 year with respect to boats used for
professional purposes (as charter, fishing, work boats, etc.)
2) Warranty on parts that deteriorate rapidly due to wear and tear, including but not limited to 12 V batteries,
external decorations, cushions, hull bottom protection, etc. is limited to 1 year.
C. VALIDITY
The warranty is only valid after the acceptance the Delivery certificate by the Dealer/Agent.
D. CLAIM PROCEDURE
1) NOTIFICATION
In order to be covered by the contractual warranties, the Dealer/Agent must provide a written notification to
the Builder accompanied by evidence in form of photo, written report, independent export report or any other
document that may assist in assessing the claim. Notification must be detailed and precise and provided within
15 days the defect is discovered.
The failure to notify the Builder within 15 days will result in Dealer’s/Agent’s liability for the consequences of
this delay.
2) TRANSPORTATION
The costs of transporting the boat or any defective part as well as any additional related costs due to
impossibility of using the boat and/or her equipment are to be borne exclusively by the Agent/Dealer.
3) EXTENTION OF WARRANTY

Greenline 40 8
The application of any the warranties prolongs the corresponding warranty period for the part or
accessory thus repaired or exchanged, during a period equal to the necessary time to perform the warranty
work only, provided that said work necessitates at least 7 consecutive days of labour to be performed.
E. NON-WARRANTY CLAIMS
The following and potential consequences thereof are specifically excluded from the warranty:
1) effects of normal wear
2) varying effects of climatic and environmental conditions, airborne chemicals, salt and use conditions
3) gel-coat fissures, cracks or discoloration
4) deterioration of parts that were replaced by inadaptable parts, or from another origin or which were
modified or repaired, even partially by a shop not authorized by the Builder
5) damages resulting from:
* non observance of maintenance recommendations as described in the Owner’s Manual submitted
with the boat or non compliance with the normal rules of boat maintenance;
* improper use, especially negligent, reckless, abusive or abnormal use;
* negligence with regards to the use of protective measures when necessary;
* an accident such as collision or grounding, improper docking or mooring, transportation, sailing in
adverse weather conditions, or disaster such as explosion, fire, storm, lightning, riot, theft or shock.
F. EXPANSION OF WARRANTY
The dealers, agents or re-sellers of the Builder are not qualified to modify the above mentioned warranty, but
are authorized for their own account and under their sole responsibility to grant other warranties that would
in no way be under the Builder’s responsibility.

Greenline 40 9
Figure 2: Boat examination report

Greenline 40 10
Figure 3: Engine examination certificate (CMD TDI 75-4)

Greenline 40 11
Figure 4: Engine examination certificate ( CMD TDI 150-5)

Greenline 40 12
Figure 5: Engine examination certificate (CMD TDI V6)

Greenline 40 13
Figure 6: Declaration of Conformity