GreenWorks UTV800 User manual

Utility Vehicle
Owner’s Manual
TOLL-FREE HELPLINE: 1-855-470-4267
www.greenworkstools.com/82v-Commercial/
www.shopgreenworksgear.com/

2
Congratulations on your purchase of the UTV 800 vehicle. This Owner’s / Operator’s manual will
provide you information regarding safe operation, operational instructions, maintenance and care.
Fully understanding this manual and following all of the instructions herein will provide the knowl-
edge needed to have safe and enjoyable vehicle operation.
For questions regarding this UTV 800 vehicle, please call 1-855-470-4267.
IMPORTANT SAFETY MESSAGES
■READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING YOUR VEHICLE.
MAKE SURE YOU UNDERSTAND ALL INSTRUCTIONS.
■PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE VEHICLE.
■NEVER OPERATE THE VEHICLE WITHOUT PROPER TRAINING OR INSTRUCTION.
■THIS VEHICLE SHOULD NOT BE RIDDEN BY ANYONE UNDER 16 YEARS OF AGE.
WARNING
Read, understand, and follow all of the instructions
and safety precautions in this manual and on all
product labels.
Failure to follow the safety precautions could result
in serious injury or death.

3
INTRODUCTION
Introduction……………………………………...……………………………………………………………5
Important manual information……………………………….………………………………………....5
Vehicle Identification Numbers……………………………………………………………………….6
Safety..…………..…………..……..……………………………………………………………………………7
Safe Riding Gear……………………………………….…………………………………………………7
Operator Safety ……………........………………………………………………………………………8
Features and Controls…….......……………………………….…………………………………………12
Component Locations…………………………………………………………………………………12
Switch…………………......………………………………………………………………………………13
Meter …………………………………………………………………………………………………… 14
Indicator …………....…………………………………………………………………………………… 16
Console ………………………………………………………………………………………………… 17
Direction Selector Switch……………………………………………………………………………19
Failure code………………………………………………..........………………………………………22
Checking the brake pedal………………………………………………………………………………24
Seat Belts………………………………………………….……………………………………………26
Operation…………..…………………………………………………………………………………………27
Pre-Ride Inspection …………………………………………………...……………………………… 27
Driving Procedure …………………………………………………...………………………………... 28
Driving On Slippery Surfaces .……….……...……………………………………………………… 29
Driving Uphill ……......…………………………………………………………………………………. 30
Driving Downhill ………....…………………………………………………………………………….. 30
Driving Through Water…………......…………………………………………………………………. 31
Driving Over Obstacles……………………………………………………………………………… 31
Driving in Reverse …………………………………………………………………………………… 32
Parking on an Incline ………………………………………………………………………………… 32
Hauling Cargo ………………………………………………………………………………………… 33
Towing Loads ……………………………………..……………………………………………………. 35
How To Raise the Cargo Bed ……......………….............………………………………………… 36
Checking wheel bolt torque………………………………………………………………………….38
Maintenance …………………………..…………………………………………………………………… 39
Periodic Maintenance Chart ………………………………………………………………………….39
Gear cases ………………………………………………………………………………………………41
Front Gear case .………………………………………………………………………………………42
Brake Fluid ………………………………………………………………………………………………43
Steering Wheel Inspection ……………………………………………………………………………44
Front and Rear Shock Adjustment ………..………………………………………………………….44
Tires ……………………………..………………………………………………………………….........47
Battery …………………………………………………………………………………………………… 48
Cleaning and Storage ……..……………………………………………………………………….…. 50
Environmentally Safe Battery Disposal ……………….....…………………………………......…. 54
Specications Table ….……………........…………………..……………………………………………55

4
INTRODUCTION
IMPORTANT MANUAL INFORMATION
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERI-
OUS INJURY OR DEATH.
Particularly important information is distinguished in this manual by the following notations:
The Safety Alert Symbol means ATTENTION!
YOUR SAFETY IS INVOLVED!
Failure to follow WARNING instructions could result in
severe injury or death to the machine operator ,bystander or
a person inspecting or repairing the machine.
A CAUTION indicates special precautions that must be
taken to avoid damage to the machine.
NOTE: A NOTE provides key information to make procedures easier clearer.

5
INTRODUCTION
Failure to follow the warnings contained in this manual can result in severe injury or death. Your
vehicle is not a toy and can be hazardous to operate. This vehicle handles differently than other ve-
hicles, such as cars, trucks or other off-road vehicles. A collision or rollover can occur quickly, even
during routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take proper
precautions.
• Read this owner’s manual. Understand all safety warnings, precautions and operating procedures
before operating the vehicle. Keep this manual with the vehicle.
• This vehicle is an ADULT VEHICLE ONLY. You MUST be at least age 16 and have a valid driver’s
license to operate this vehicle.
• No person under the age of 12 may ride as a passenger in this vehicle. All riders must be able to
sit with backs against the seat, both feet flat on the floor and both hands on the steering wheel (if
driving) or on a passenger hand hold.
• Never permit a guest to operate this vehicle unless the guest has read this manual and all product
labels.
• Always wear a helmet, eye protection, gloves, long-sleeve shirt, long pants and over-the-ankle
boots.
• Never use this vehicle with drugs or alcohol, as these conditions impair judgment and reduce
operator reaction time.

6
INTRODUCTION
Vehicle Identication Numbers
Record your vehicle’s identication numbers in the spaces provided. Remove the spare key and
store it in a safe place.
Vehicle Model Number:
Frame VIN:
Motor Serial Number (on side of motor):
Motor serial number

7
SAFETY
Safe Riding Gear
The driver and all passengers must wear helmet, eye protection, gloves, long-sleeve shirt, long
pants, over-the-ankle boots and seat belt at all times. Protective gear reduces the chance of injury.
Helmet
Wearing a helmet can prevent a severe head injury. Whenever riding this GREENWORKS vehicle,
always wear a helmet that meets or exceeds established safety standards.
Approved helmets in the USA and Canada bear a U.S. Department of Transportation (DOT) label.
Approved helmets in Europe, Asia and Oceania bear the ECE 22.05 label. The ECE mark consists
of a circle surrounding the letter E, followed by the distinguishing number of the country which has
granted approval. The approval number and serial number will also be displayed on the label.
Eye Protection
Do not depend on eyeglasses or sunglasses for eye
protection. Whenever riding this GREENWORKS
vehicle, always wear shatterproof goggles or use
a shatterproof helmet face shield. GREENWORKS
recommends wearing approved Personal Protective
Equipment (PPE) bearing markings such as VESC
8, V-8, Z87.1, or CE. Make sure protective eye wear
is
kept clean.
Gloves
Wear gloves for comfort and for protection from sun,
cold weather and other elements.
Boots
Wear sturdy over-the-ankle boots for support and
protection. Never ride a GREENWORKS vehicle
with bare feet or sandals.
Clothing
Wear long sleeves and long pants to protect arms
and legs.
Safety Labels and Locations
Warning labels have been placed on the vehicle for your protection. Read and follow the instructions
of the labels on the vehicle carefully.
If any label becomes illegible or comes off, contact your GREENWORKS dealer to purchase a
replacement. Replacement safety labels are provided by GREENWORKS at no charge.

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SAFETY
Operator Safety
Serious injury or death can result if you do not follow these instructions and procedures, which are
outlined in further detail within your owner’s manual.
• Read this entire manual and all labels carefully. Follow the operating procedures described.
• Never allow anyone under the age of 16 to operate this vehicle and never allow anyone without a
valid driver’s license to operate this vehicle.
• Do not carry a passenger until you have at least two hours of driving experience with this vehicle.
• No person under the age of 12 may ride as a passenger in this vehicle.
• All riders must be able to sit with backs against the seat, both feet flat on the floor and both hands
on the steering wheel (if driving) or on a passenger hand hold.
• The driver and all passengers must wear helmet, eye protection, gloves, long-sleeve shirt, long
pants, over-the-ankle boots and seat belt at all times.
• Always keep hands and feet inside the vehicle at all times. Always keep both hands on the
steering wheel and both feet on the floorboards of the vehicle during operation.
• Never permit a guest to operate this vehicle unless the guest has read this manual and all product
labels.
• To reduce rollover risk, be especially careful when encountering obstacles and slopes and when
braking on hills or during turns.
• This vehicle is for off-road use only. Never operate on public roads (unless marked for off-road
use). Always avoid paved surfaces.
• Never consume alcohol or drugs before or while operating this vehicle.
• Never operate at excessive speeds. Always travel at a speed proper for the terrain, visibility and
operating conditions, and your experience.
• Never attempt jumps or other stunts.
• Always inspect the vehicle before each use to make sure it’s in safe operating condition. Always
follow the inspection procedures described in this manual.
• Always travel slowly and use extra caution when operating on unfamiliar terrain. Be alert to
changing terrain.
• Never operate on excessively rough, slippery or loose terrain.
• Always follow proper procedures for turning. Practice turning at slow speeds before attempting to
turn at faster speeds. Never turn at excessive speeds.
• Always have this vehicle checked by an authorized GREENWORKS dealer if it has been involved
in an accident.
• Never operate this vehicle on hills too steep for the vehicle or for your abilities. Practice on smaller
hills before attempting larger hills.
• Never allow unauthorized persons to repair this UTV. This may affect vehicle performance and
cause injury.
• Do not wear loosen articles of clothing during operation, as these can be drawn into moving parts
on the vehicle and could cause a severe injury to occur.
• Always follow proper procedures for climbing hills as described in this manual. Check the
terraincarefully before attempting to climb a hill. Never climb hills with excessively slippery or
loosesurfaces. Never go over the top of a hill at high speed.
• Always follow the proper procedures outlined in this manual for traveling downhill and for
brakingon hills. Check the terrain carefully before descending a hill. Never travel downhill at high
speed.Avoid going downhill at an angle, which would cause the vehicle to lean sharply to one side.
Travelstraight down the hill where possible.
• Always check for obstacles before operating in a new area. Never attempt to operate over
largeobstacles such as large rocks or fallen trees. Always follow the proper procedures outlined
inthis manual when operating over obstacles.
• Always be careful of skidding or sliding. On slippery surfaces such as ice, travel slowly
andexercise caution to reduce the chance of skidding or sliding out of control.
• Never operate your vehicle in fast-flowing water or in water deeper than that specified in
thismanual. Wet brakes may have reduced stopping ability. Test your brakes after leaving water.
Ifnecessary, apply them lightly several times to let friction dry out the pads.
• Always be sure there are no obstacles or people behind your vehicle when operating in reverse.

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SAFETY
When it’s safe to proceed in reverse, move slowly. Avoid turning at sharp angles in reverse.
• Always use the proper size and type of tires specified in this manual. Always maintain propertire
pressure as specified on safety labels.
• Never modify this vehicle through improper installation or use of non- GREENWORKS -approved
accessories.
• Never exceed the stated load capacity for this vehicle. Cargo should be properly distributedand
securely attached. Reduce speed and follow the instructions in this manual for haulingcargo or
pulling a trailer. Allow a greater distance for braking.
• Always set the park brake and remove the key when leaving the vehicle unattended.
Failure to Inspect Before Operating
• Failure to inspect and verify that the vehicle is in safe operating condition before operating
increases the risk of an accident. Always perform the pre-ride inspection before each use of your
vehicle to make sure it’s in safe operating condition.
• Always follow all inspection and maintenance procedures and schedules described in this owner’s
manual.
Operating With a Load on the Vehicle
The weight of both cargo and passengers impacts vehicle operation. For your safety and the safety
of others, carefully consider how your vehicle is loaded and how to safely operate the vehicle. Fol-
low the instructions in this manual for loading, tire pressure, gear selection and speed.
• Do not exceed vehicle weight capacities. The vehicle’s maximum weight capacity is listed in
thespecifications section of this manual and on a label on the vehicle. When more passenger
weightis added, cargo weight may need to be reduced accordingly.
• The recommended tire pressures are listed in the specifications section of this manual and on
alabel on the vehicle.
Always follow these guidelines:
Be careful, slow down and check tyre pressure under the following 5 conditions:
• Passenger and/or cargo exceeds half the maximum weight capacity
• Operating in rough terrain
• Operating over obstacles
• Climbing an incline
• Towing
Operating a Damaged Vehicle
Operating a damaged vehicle can result in an accident. After any rollover or accident, have a quali-
ed service dealer inspect the entire machine for possible damage, including (but not limited to) seat
belts, rollover protection devices, brakes, accelerator, steering system and electrical system.
Operating at Excessive Speeds
Operating this vehicle at excessive speeds increases the operator’s risk of losing control. Always
operate at a speed that’s appropriate for the terrain, the visibility and operating conditions, your
skills and experience and your passengers’ skills and experience.
Operating on Pavement
This vehicle’s tires are designed for off-road use only, not for use on pavement. Operating this vehi-
cle on paved surfaces (including sidewalks, paths, parking lots and driveways) may adversely affect
the handling of the vehicle and may increase the risk of loss of control and accident or rollover.
Avoid operating the vehicle on pavement. If it’s unavoidable, travel slowly, travel short distances and
avoid sudden turns or stops.

10
SAFETY
Operating on Public Roads
Operating this vehicle on public streets, roads or highways could result in a collision with another
vehicle. Never operate this vehicle on any public street, road or highway, including dirt and gravel
roads (unless designated for off-highway use). In some areas it’s unlawful to operate this vehicle on
public streets, roads and highways.
Turning Improperly
Turning improperly could cause loss of traction, loss of control, accident or rollover. Always follow
proper procedures for turning as described in this owner’s manual. Never turn abruptly or at sharp
angles. Never turn at high speeds. Practice turning at slow speeds before attempting to turn at
faster speeds.
Jumps and Stunts
Attempting wheelies, jumps and other stunts increases the risk of an accident or rollover. Never
attempt wheelies, jumps, or other stunts. Avoid exhibition driving.
Operating in Unfamiliar Terrain
Failure to use extra caution when operating on unfamiliar terrain could result in an accident or roll-
over. Unfamiliar terrain may contain hidden rocks, bumps, or holes that could cause loss of control
or rollover. Travel slowly and use extra caution when operating on unfamiliar terrain. Always be alert
to changing terrain conditions.
Operating on Slippery Terrain
Failure to use extra caution when operating on excessively rough, slippery or loose terrain could
cause loss of traction, loss of control, accident or rollover. Do not operate on excessively slippery
surfaces. Always slow down and use additional caution when operating on slippery surfaces.
Skidding or sliding due to loss of traction can cause loss of control or rollover (if tires regain traction
unexpectedly). Always follow proper procedures for operating on slippery surfaces as described in
this owner’s manual.
Improper Hill Climbing
Climbing hills improperly can cause loss of control or vehicle rollover. Always follow proper proce-
dures for climbing hills as described in this owner’s manual.
Descending Hills Improperly
Improperly descending a hill could cause loss of control or rollover. Always follow proper procedures
for traveling down hills as described in the owner’s manual.
Stalling While Climbing a Hill
Stalling or rolling backwards while climbing a hill could cause a rollover. Always maintain a steady
speed when climbing a hill.
If all forward speed is lost:
• Apply the brakes.
• Switch to reverse and slowly allow the vehicle to roll straight downhill while applying light brake
pressure to control speed.
If you begin rolling downhill:
• Never press the accelerator.
• Apply the brakes gradually until the vehicle is fully stopped.
• Switch to reverse and slowly allow the vehicle to roll straight downhill while applying lightbrake
pressure to control speed.

11
Improper Tire Maintenance
Operating this vehicle with improper tires or with improper or uneven tire pressure could cause loss
of control or accident. Always use the size and type of tires specied for your vehicle. Always main-
tain proper tire pressure as described in the owner’s manual and on safety labels.
Operating on Frozen Bodies of Water
Severe injury or death can result if the vehicle and/or the operator fall through the ice. Never op-
erate the vehicle on a frozen body of water unless you have rst veried that the ice is sufciently
thick to support the weight and moving force of the vehicle, you and your passengers, and your
cargo, together with any other vehicles in your party.
Always check with local authorities and residents to conrm ice conditions and thickness over your
entire route. Vehicle operators assume all risk associated with ice conditions on frozen bodies of
water.
Unauthorized Use of the Vehicle
Leaving the keys in the vehicle can lead to unauthorized use of the vehicle by someone under the
age of 16, without a drivers license, or without proper training. This could result in an accident or
rollover. Always remove the key when the vehicle is not in use.
Hot Drive Systems
The motor and controller are very hot during and after use of the vehicle. Hot components can
cause burns and re. Do not touch hot drive system components. Always keep combustible materi-
als away from the drive system. Use caution when traveling through tall grass, especially dry grass.
Always inspect areas near the drive system after driving through tall grass, weeds, brush and other
tall ground cover. Promptly remove any grass or debris clinging to the vehicle.
Precautions During Maintenance
WARNING
■Do not work in or near the battery compartment or on any other electrical component of the
vehicle while charging the batteries.
■Always follow all safety instructions in the maintenance portion of this owner’s manual, as well
as the following:
• Make sure the vehicle is properly immobilized before beginning any maintenance.
• Always block the chassis securely before working under the vehicle.
• Turn the key off and remove it from the vehicle.
SAFETY

12
Component Locations
FEATURES AND CONTROLS
Rear cargo
Tail lights
Lock
Rear tyres
Rear Shock Absorber Cargo Handle
Roll cage
Safety grab bar
Headlights
Turn signal
Front tire
Front bumper
Front Shock Absorber
Front hood
Back rest
Seat

13
FEATURES AND CONTROLS
■SWITCH
Switch
a. Lighting switch
b. The distance light switch
c. Two four-wheel drive switch
d. Front axle differential switch
e. Emergency lights switch
f. Left & right change Switch
g. Steering gear switch
h. Steering mode switch
i. Cigar lighter
j. Winch switch
k. USB port

14
FEATURES AND CONTROLS
■METER
Battery energy meter, indicates the current, remaining energy.
Motor temperature meter, indicates the temperature values inside motor.
Current meter, indicates the current values of working motor.
a Battery Energy Indicator
a Motor Temperature Indicator
a Motor Current Reading
a

15
FEATURES AND CONTROLS
The speedometer indicates the traveling speed
The hour meter indicates in ve digits the hours the vehicle has been used; the last digit indicates
1/10 of an hour.
NOTE: this meter also indicates accumulated mileages and electric drive system’s failure codes.
a. Speed Meter
a. Hour meter

16
FEATURES AND CONTROLS
a. Left turn indicator
b. Beam indicator
c. High-speed mode indicator
d. Saving mode indicator
e. Climbing mode indicator
f. Neutral mode indicator
g. Safety belt indicator
h. Emergency indicator
i. Mechanical parking lights
j. Position indicator
k. Right turn indicator
l. Ready indicator
■INDICATOR

17
FEATURES AND CONTROLS
■CONSOLE
Parking Release
1. Set the direction switch to the “N” position. To release the parking brake, depress the brake pedal.
a. Parking brake
b. Brake pedal.
key switch
Set the key switch to the ON position, conduct operations and drive the vehicle. When leave the
vehicle, set the key switch to the OFF position.
NOTE: Set the key switch to the OFF position when charge.
2. Avoid stopping the vehicle on a slope. If stopping on a slope, make sure the vehicle is stationary
before exiting.

18
FEATURES AND CONTROLS
■CONSOLE
Drive Mode Switch
CAUTION! Changing the drive mode switch position
while driving could result in an automatic increase
or decrease in speed without a change to accelera-
tor pedal pressure. Press the top of the switch to se-
lect high mode. Use high mode for most trail-riding
conditions. The vehicle will operate at speeds up to
30 MPH (48 km/h).
Maximum Range
High
Low
Press the bottom of the switch to select low mode. Low mode is recommended for short-term
operation in extreme load conditions. Use low mode when towing, hauling loads or maneuvering
over obstacles. Speed will be limited to a maximum of 10 MPH (16 km/h) and regenerative braking
increases to improve control in aggressive terrain. Return the mode switch to high mode for normal
operation.
Move the switch to the center position to select the maximum range mode. Use this mode to
operate the vehicle a greater distance or for a longer time period. This mode limits both speed and
torque to obtain the maximum driving range.
Mode Maximum
Speed
Torque (percent
of Maximum
torque)
Deceleration
(regenerative
braking)
Application
High 30 MPH (48.3
km/h)
70% Minimum Trail riding
Max
Range
20 MPH (32.2
km/h)
50% Minimum Whenever possible, to
maximum driving range of
battery pack
Low 10 MPH (16.1
km/h)
100% Maximum Towing, hauling loads,
driving on steep hills or
aggressive terrain

19
FEATURES AND CONTROLS
Console
Direction Selector Switch
When the direction selector is in the center position, the vehicle is in gear. The vehicle will not move
if the accelerator pedal is depressed.
Push the top of the switch to choose forward operation. Push the bottom of the switch to choose
reverse operation. If the switch is changed while the accelerator pedal is depressed, the vehicle will
not move in the new direction until the pedal is released, then depressed again.
Tip: The malfunction light will illuminate after reversing direction if you fail to release the throttle
pedal after changing the switch.
Switch Functions
2WD/4WD operation of switch and front axle differential operation of switch:
When 2WD/4WD switch is set to the 2WD position, the vehicle keeps 2WD status; At this moment,-
front axle differential switch doesn’t work.
When 2WD/4WD switch is set to the 4WD position, the vehicle keeps 4WD status; At this moment,if
front axle differential switch is set to the Front axle differential unlock position, the front differential
has its diff lock unlocked,two front wheels work respectively.The rear axle differential in the vehicle
keeps unlocked, two rear wheels always works respectively.
Lighting Switch
a. Lighting switch
b. The distance light switch
c. Two four-wheel drive switch
d. Front axle differential switch
e. Emergency lights switch
f. Left & right change Switch
g. Steering gear switch
h. Steering mode switch
i. Cigar lighter
j. Winch switch
k. USB port

20
FEATURES AND CONTROLS
Headlight Switch
• Turn on the key switch and toggle the head light switch to the “ON” position. Turning the head light
switch to the “ON” position causes the following lamps to light simultaneously.
1. Tail lights (lamps at the rear portions of the vehicle)
2. Lamp built in the coolant temperature gauge
3. Lamp built in the speedometer
4. Front left and right position lights
• Toggle the head light switch to the “OFF” position to turn off the head light.
Emergency Light Switch
[if equipped]
Press the top half of the emergency light switch, the light ash along with the indicator on the instru-
ment panel. Press the bottom half of the emergency light switch to turn off the light.
NOTE: The emergency light switch will operate when the key switch is in the “ON” position. Be
careful that keeping the switch “ON” causes the battery to run out.
Turn Signal Light Switch
[if equipped]
To indicate a right turn, push on the lower half of the turn toggle switch.
To indicate a left turn, push on the upper half of the turn toggle switch.
When the left or right signal is activated, the indicated turning light will ash and the other will stay
on.
The indicator lamp at the instrument panel also ashes indicating the direction of the turn.
NOTE: The turn signal light switch is only operative when the key switch is in the “ON” position.
If the emergency light switch is pressed to the “ON” position while the turn signal is activated, the
indicated turning light will ash and other will stay on.