GRILLWORKS EXO Pro 72 Quick start guide

®
EXO Pro 72/60/48/40®
Installation & Use
A MAJOR CAUSE OF GRILL-RELATED FIRES IS FAILURE
TO MAINTAIN REQUIRED CLEARANCES (AIR SPACES)
TO COMBUSTIBLE MATERIALS. IT IS OF UTMOST
IMPORTANCE THAT THIS GRILL BE INSTALLED ONLY
IN ACCORDANCE WITH THESE INSTRUCTIONS.

e EXO Pro line is designed for the ambitious restaurant project that requires an incredibly
exible live-re center that melds easily into the space’s visual aesthetic. Larger siblings to
our residential Architectural models, these grills have been developed over years of working
with chefs to deliver unmatched strength and balance of form and function.
In this manual you will nd important information on the care and feeding of our built-in
agships, as well as recommendations on installation and long term use. Since the EXO line
is designed to live in an enclosure of customer design, it is critical that those building the
space around the grill be professionally familiar with live-re hearth construction and the
unique demands it brings. As such we encourage meticulous planning and consultation with
local building authorities before installing an EXO.
e same as any Grillworks product, you have our support and our ear any time, and we
very much want to hear from you. Our current designs have culminated from years of
working with live-re teams—our future will include yours.
Best regards,
Benjamin Eisendrath
President & CEO
[e-mail] / [phone]
INTRODUCTION
INSTALLATION
GETTING STARTED
FUEL & COOKING
CLEANING
COMPONENTS
MAINTENANCE
3
4
6
7
9
10
11
EXO Pro 60
EXO Pro 72/60/48/40®
Installation & Use

INTRODUCTION 3
INSTALL AND USE ONLY IN ACCORDANCE WITH GRILLWORKS INSTALLATION AND
OPETING INSTRUCTIONS.
Contact your local building or re ocials about restrictions and installation inspections
in your area.
IF THE EXO PRO IS IMPROPERLY INSTALLED A FIRE MAY RESULT. FOLLOW
THE INSTALLATION MANUAL TO REDUCE RISK.
FOR USE WITH SOLID FUEL ONLY. KEEP FLAMMABLE ITEMS CLEAR OF THE
AREA AROUND THE GRILL: Do not store ammable liquids such as gasoline, kerosene
or lighter uids in the vicinity of the Inerno. Always keep the area around it free and clear of
any and all combustible materials.
MAINTENANCE AND SERVICE SAFETY: Improper installation, adjustment, alteration,
service or maintenance can cause property damage, injury or death. Read the installation,
operating and maintenance instructions thoroughly before installing, operating or servicing
this appliance.
WARNING: Never use gasoline, kerosene, lighter or lantern uid or similar accelerants to start
or maintain a re in this grill. Keep all such items well away from the grill when in use.
IMPORTANT: is grill must be installed, maintained, operated and serviced by authorized
professionals.
A MAJOR CAUSE OF GRILL RELATED FIRES IS A FAILURE TO MAINTAIN REQUIRED
CLEANCES TO COMBUSTIBLE MATERIAL. IT IS CRITICAL THAT THIS GRILL BE
INSTALLED IN ACCORDANCE WITH THESE INSTRUCTIONS.
USE SOLID FUEL ONLY DO NOT USE PRODUCTS NOT SPECIFIED FOR THIS GRILL.
READ ALL INSTRUCTIONS BEFORE INSTALLING AND USING THIS APPLIANCE
SAVE THESE INSTRUCTIONS

INSTALLATION 4
UNLOADING & MOVING
Using a Crane
EXO Pros come ready-to-install and travel in large crates.
ey may be lied while still in the crates using straps rated
to at least 2000 lbs. ey also may be lied aer the crate is
removed using the same type of straps. TAKE THIS WEIGHT
INTO ACCOUNT WHEN LIFTING THE GRILL.
Using a Forklift
You may use a suitable forkli to remove the EXO Pro from a
delivery vehicle and to move it once unloaded. Make sure the
forkli is rated to li well in excess of the grill’s weight.
Using a Pallet Jack
You may use a pallet jack once the EXO Pro has been removed
from the delivery vehicle. Whether inside or removed from
the crate, make sure to li from the back, positioning the jack
under the center of the grill spread as wide a possible. ONLY
USE ON A FLAT SURFACE MOVING THIS GRILL ON
AN INCLINE WITH A PALLET JACK IS NOT SAFE AND
CAN CAUSE INJURY OR DAMAGE TO PROPERTY OR
THE GRILL.
NEVER PUT THE EXO PRO ON ITS BACK, FRONT OR
SIDE! SIGNIFICANT DAMAGE TO COMPONENTS OF
THE GRILL CAN OCCUR. USE GREAT CARE WHEN
MOVING AN EXO.
IF YOU HAVE ANY QUESTIONS OR CONCERNS
CONTACT GRILLWORKS AT [phone]. BE SAFE!
CLEARANCES
e EXO Pro should be installed with 2” clearance to
noncombustible materials near the back of the unit. e sides
should have 6” of clearance in case the gear li system needs
to be reached (if the unit is ordered on wheels this may be
reduced to 4”) e front of the unit must have at least 36”
clearance to other equipment or walls for proper operation.
WARNING DO NOT PACK REQUIRED AIR SPACES
WITH INSULATION OR OTHER MATERIALS. e grill is
adequately insulated and the best outer insulator is free
air space.
Only install the EXO on a non-combustible enclosure or base.
Noncombustible materials and oor must extend at least 48” at
the front of the unit, 36” at the sides and 48” at the rear (if the
grill is installed exposed at the back).
THE ENTIRE AREA OVER THE EXO MUST
BE NONCOMBUSTIBLE EXTENDING 48” IN ALL
DIRECTIONS (IF NOT ENCLOSED) AND THE GRILL
MUST BE INSTALLED UNDER A SUITABLE TYPE 1
SOLID FUEL HOOD SYSTEM.
ANY FACADE MATERIALS AROUND THE GRILL MUST
BE NON-COMBUSTIBLE.
IF THIS GRILL IS NOT PROPERLY INSTALLED A FIRE
MAY RESULT. A MAJOR CAUSE OF GRILL RELATED
FIRES IS A FAILURE TO MAINTAIN REQUIRED
CLEANCES (AIR SPACES) TO COMBUSTIBLE
MATERIALS. IT IS CRITICAL THAT THE
EXO GRILL BE INSTALLED BY A QUALIFIED
PROFESSIONAL AND ONLY IN ACCORDANCE WITH
THESE INSTRUCTIONS. WARNING: DO NOT PACK
AIR SPACES AROUND GRILL WITH INSULATION.
ALERT: Installation, operation and servicing of this
appliance can expose you to ceramic dust. ALWAYS
WEAR PROTECTIVE EYEWEAR AND RESPITORY
PROTECTION AS A PRECAUTION
EXO Pro 72/60/48/40®
Installation & Use

INSTALLATION 5
HAND PROTECTION IS ALSO RECOMMENDED
AGAINST POSSIBLE SHARP EDGES. Please read this
entire manual before you install the grill. Failure to follow
the instructions may result in property damage, bodily injury
or death. Contact your local building or re ocials about
restrictions and installation inspection in your area.
PLEASE READ THIS ENTIRE MANUAL BEFORE
YOU INSTALL THE EXO GRILL. FAILURE
TO FOLLOW INSTRUCTIONS MAY RESULT IN
PROPERTY DAMAGE, BODILY INJURY OR EVEN
DEATH. CONTACT YOUR LOCAL BUILDING OR
FIRE OFFICIALS ABOUT RESTRICTIONS AND
INSTALLATION INSPECTION IN YOUR AREA.
VENTING
THIS COOKING EQUIPMENT IS TO BE INSTALLED
UNDER AN EXHAUST HOOD TESTED FOR
COMPLIANCE WITH THE STANDARD FOR
VENTILATION CONTROL AND FIRE PROTECTION
OF COMMERCIAL COOKING OPETIONS NFPA 96
OR WITH THE REQUIREMENTS IN THE STANDARD
FOR EXHAUST HOODS FOR COMMERCIAL
COOKING EQUIPMENT, UL 710.
As with all solid fuel cooking equipment and ductwork,
REGULAR DUCTWORK CLEANING IS CRITICAL TO
PREVENT FIRE.
A re suppression system (ANSUL) is required for the
EXO Pro grill. Refer to local and national requirements to
determine the system required for your installation of this grill.
Creosote—Formation and need for removal: When wood or
charcoal (SOLID FUEL) is burned slowly, it produces tar and
other organic vapors that combine with expelled moisture to
form creosote. e creosote vapors condensein the relatively
cool exhaust. As a result, creosote residue accumulates on the
ue lining and exhaust hood. THIS CREOSOTE BUILDUP
CAN IGNITE. IF IGNITED THIS CAN CREATE AN
EXTREMELY HOT AND DANGEROUS FIRE. Creosote
build up should be removed regularly to reduce the risk of re.
CANADA:
THIS COOKING EQUIPMENT IS TO BE INSTALLED
UNDER AN EXHAUST HOOD TESTED FOR
COMPLIANCE WITH THE NATIONAL BUILDING
CODE OF CANADA AND THE NATIONAL FIRE CODE
OF CANADA, OR WITH THE REQUIREMENTS IN CAN/
ULC-S646.
CET APPAREIL DE CUISSON DOIT ETRE POURVU
D’UNE HOE D’ASPITION QUI A ETE SOUMISE A
L’ESSAI AUX FINS TO CONFORMITE AVEC LE CODE
NATIONAL DU BATIMENT DU CANADA ET LE CODE
NATIONAL DE PREVENTION DES INCIENDIES DU
CANADA OU AVEC LES EXIGENCES DE LA NORME
CAN/ULC-S646.
CONTACT LOCAL BUILDING OFFICIALS OR
FIRE OFFICIALS ABOUT RESTRICTIONS AND
INSTALLATION INSPECTION IN YOUR AREA.
COMMUNIQUER AVEC LES AGENTS DU BATIMENT
OU LES AGENTS D SERVICE D’INCENDIE AU SUJET
DES RESTRICTIONS ED DE L’INSPECTION DE
L’INSTALLATION DANS LA REGION.

EXO Pro 72/60/48/40®
Installation & Use
GETTING STARTED 6
GETTING STARTED
DO NOT OVERFIRE—WHEN FLAME SPILLS OUT OF
THE GRILL YOU ARE OVERFIRING.
Do not use products not specied for use with this grill.
In order to produce the most consistent results and get the
most out of the exible design of the EXO Pro, you’ll need a
good re. ere are two approaches to starting that re.
Fire Cage Ignition
e EXO Pro is equipped standard with rear-mounted re
cages behind the grill stations.
is cage is based on the South American “brasero” which is
a basket used to burn whole pieces of wood down to charcoal.
Load the re cage with paper, kindling and smaller pieces of
wood in that order from the boom LOOSELY to ensure good
air ow. You may also use natural starters like “Fat Wood” or
other nontoxic solid fuel starters in the re cage. Place a few
more pieces of wood and/or chunk charcoal underneath the
cage. is fuel will be ignited by the coals that will begin falling
out of the boom of the cage once it is going. Light the cage
from the boom and feed it larger pieces of wood as the re
progresses. e combination of coals produced by the cage
and the coals/wood ignited underneath the cage will fuel
the re bed the EXO needs to cook. Rake them forward under
the cooking surfaces when you are ready to cook.
WARNING: THE FIRE CAGE PRODUCES A POWERFUL
VERTICAL BURN. FLAME SHOULD NEVER EXTEND
HIGHER THAN THE TOP OF THE GRILL’S FIRE BRICK
BACK. MAINTAIN A SMALL FIRE TO REDUCE THE
POTENTIAL FOR EMBER ESCAPE AND TO PREVENT
TRIGGERING YOUR ANSUL SYSTEM.
Conventional Ignition
e EXO Pro can also be lit like a traditional solid fuel grill
by starting the cooking re on the hearth under the cooking
surfaces. Using paper, kindling and smaller pieces of wood,
build the re under the EXO’s grill frames, removing the
cooking surfaces for beer access. Aer the coal bed has
developed, add small pieces of wood to the re cage to break
down naturally. You may use natural starters to help here too,
like Fat Wood or paran starter bricks. Charcoal chimneys
(found in many hardware stores) are also a good way to build
a quick hot coal bed if not using the re cage.
TIP: It is recommended that the EXO’s re be lit at least one
hour before cooking to ensure the enclosure’s coal bed and
masonry has come up to temperature.

FUEL & COOKING 7
SOLID FUEL: WOOD VS CHARCOAL
Both wood and charcoal are instrumental in running a
successful cooking re for the EXO Pro.
Dry charcoal burns slowly over a long period, and is a reliable
source of heat, but will not add much in the way of avor to
what is cooked over it.
Well seasoned (10-15% moisture content) wood will burn
relatively quickly and produce a moderate amount of avorful
smoke. You should consider the whole wood you burn to be
the “seasoning” heat. e moisture le in the wood is what
will carry the unique avor of the wood type being used to the
food and ultimately the diner.
In a restaurant seing, balance the use of high quality chunk
charcoal with a supply of excellent whole wood to achieve
both steady heat and high avor. Consumption levels for
both types of fuel can vary widely as the EXO Pro allows open
air ow. e operator can control this by using more or less
charcoal, building smaller res, or lighting only a single grilling
station when less cooking area is needed.
THE EXO PRO LIFT SYSTEM
e EXO Pro grills have one (EXO 40) or two li systems
(EXO 48, 60, 72). Cast aluminum wheels raise and lower
the grilling frames through a wide vertical range over the re
to control cooking temperature. To raise the le frame the
wheel is turned counterclockwise. e right frame is raised by
turning the wheel clockwise.
e EXO li system, shared with our Inerno line, is
comprised of a chain drive that is turned by the crank wheel,
which in turn engages a vertical worm gear housed in the side
side towers of the EXO. is system raises and lowers the grill
frames and holds them at innite height levels—no catch or
levers are required, you simply crank up or down until the
desired height over the re is reached, then let go.
Chain system shielded by removable housing.

COOKING ZONES
Air ow in hearth enclosure cooking usually comes in from
the front and up through the re grates in the hearth base.
Exact ow will be dependent on the design of your enclosure,
so conditions can vary. Because of this the following is RULE
OF THUMB ONLY. Airow into the grill enclosure usually
creates three distinct heat zones on the grilling surfaces, front
to back. e dierence in heat on the surface just a few inches
forward or back can be dramatic.
Note: because the operator has a very large height range
available for the cooking surfaces, temperatures can be
controlled through a near-innite range. e zones below are
based on the grill surfaces positioned 4-8” above a wood/
coal bed. For precise readings on surface temperature a gun-
type infrared thermometer should be on hand at all times.
Basting Pans
Each grill surface empties into a removable basting pan
aached to the front of the li frame via a keyhole system, OR
if equipped with our high volume funnel drain the juices will
be directed into the oor slit. e V-Channel standard surfaces
capture oils and juices to reduce aring and to deliver them to
the pans for use in basting and sauces, or into the oor catch
for removal. MAKE SURE THE METAL PICKUP
CONTAINER IS POSITIONED TO CATCH THE OILS.
Low Heat Zone
e front of the grilling surfaces, closest to the operator, are
the warm zone. Under normal cooking circumstances, with the
grill red and running, this area comprising the rst six inches
of grill surface will be 200-300 degrees Fahrenheit when set
4-8” above the coal/wood bed.
Medium Heat Zone
e center of the grill surface, the six inches positioned more
completely over the bulk of the re bed will range from 300-
600 degrees at 4-8” high.
Searing Zone
e rear six inches of the grilling surfaces, closest to the rear
wall of the grill and to the re cage, will be the hoest area,
both because of their positioning and the ow of hot air up the
rear wall of the grill. At 4-8” over the re, this area will produce
very high heat, ranging from 600-900 degrees depending on
the intensity of the re.
Surface Cooling
Once a grill surface is raised further from the re, for example
to rest an item, it will cool quickly. Remember this when
lowering it again for high heat the stainless will need a couple
minutes to come back up to searing temperatures.
FUEL & COOKING 8
L
M
S
EXO Pro 72/60/48/40®
Installation & Use
L
M
S

CLEANING 9
CLEAN UP
WARNING DO NOT QUENCH HOT GRILL WITH
WATER. e EXO Pro’s grill surfaces and basting pans all li
o for cleaning. ey are 304 stainless steel and can be washed
by hand or in a commercial dishwasher. If using a dishwasher,
the grill surfaces should be re-oiled (seasoned) again before
cooking as they will be dry aer going through the machine.
WAIT UNTIL THE GRILL HAS COOLED BEFORE
EMPTYING THE ENCLOSURE OF ASH.
Disposal of ashes—ashes should be placed in a metal
container with a tight-ing lid. e closed container should
be placed on a non-combustible oor well away from all
combustible materials pending nal disposal. e ashes
should be retained in the closed container until all cinders
have thoroughly cooled.
Excess grease or ash buildup around the grill’s moving parts
and external surfaces should be wiped o once the grill has
cooled. If a drainage container is in use then it should be NSF
approved, closed and removed and disposed of every day.

COMPONENTS 10
EXO Lift System
Operated by an aluminum crankwheel, each li frame carries two swappable
grill surfaces. Heat is controlled both by grill surface height and by direct
manipulation of the re on the hearth below. FOLLOW LUBRICATION
INSTRUCTIONS FOR THE GEARBOX, VERTICAL SCREW AND
ROLLERS (pages 12-14) AWAYS CHECK THAT TVEL IS SMOOTH
BEFORE OPETION.
Resting and Suspension Zone
Optional overhead bar shelving and suspension area may occupy the space
above the grill surfaces. Removable for hood access (not shown).
Fire Cage
Each EXO grill comes with a rear-mounted re cage that is used to break
down whole pieces of wood in the South American style. WARNING: KEEP
FLAME LEVEL BELOW THE TOP OF THE GRILL STATION FME.
Hearth Zone/Heat Barrier
e EXO is designed to be installed on a masonry base, on which the coal
and re bed is maintained. e EXO is equipped with a forward, insulated
heat barrier which both retains coals and deects some of the radiant heat
away from the operator. OPEN HEARTH COOKING IS HOT.
DESIGN AT LEAST 4 FEET OF CLEANCE FOR THE OPETOR
IN FRONT OF THE ENCLOSURE
EXO Pro 60
KEEP THESE INSTRUCTIONS
EXO Pro 72/60/48/40®
Installation & Use

MAINTENANCE 11
MAINTENANCE & CARE
e EXO Pro is constructed entirely in 304 stainless
steel. e tubular main frame is 1.5”x1.5” in 11 gauge.
e EXO Pro’s cooking system is designed for maximum
motion and exibility. All moving parts, especially the li
systems, need to be checked for free motion BEFORE EVERY
USE. Ash and other normal side-products of cooking and re
can build up on the tracks the li system travels on and can
impede motion if le uncleaned.

BEFORE EVERY USE check that the li system is free of
debris or excess ash and that travel is smooth. Variations in
resistance between grill stations are normal, each element is
hand-made so small tolerances can make for varying feel. If
there is any excessive resistance, questionable noises or big
changes to how the li system is functioning, call or email
us for assistance.
BEFORE EVERY USE examine the EXO’s enclosure
and ALERT THE BUILDER if any cracks or weaknesses
are evident.
BEFORE EVERY USE inspect the vertical tube surfaces
that the rollers contact. ese surfaces must be clean and free
of ash build-up that will impede smooth operation of the li
system. Once veried clean, lubricate the rollers and tube with
a small amount of food-safe lubricant. Examine the vertical
screw gear and lubricate directly if it appears dry.
AFTER EVERY USE li out the uid collection pans
(if present) and funnels and clean thoroughly. Flush and clean
the drainage tube with disinfecting cleaner.
MAINTENANCE 12
EXO Pro 72/60/48/40®
Installation & Use

LUBRICATION & MECHANICAL
Daily
Open the top cap and check that the gears in the main gearbox
are damp with lubrication (see recommended lube types).
Daily
Clean the track with stainless steel cleaner and ensure the
rollers are moving freely as they travel.
MAINTENANCE 13
REGULAR LUBRICATION AND CLEANING IS CRITICAL TO LONG TERM OPERATION

Weekly
Add recommended lube to the main gearbox
(approximately 2 oz per gearbox).
Monthly
Remove chain housing and inspect drive chain, clean of any
debris, add lube if dry.
MAINTENANCE 14
REGULAR LUBRICATION AND CLEANING IS CRITICAL TO LONG TERM OPERATION
WEEKLY IMAGE NEEDED

All professional Grillworks products are
NSF listed and approved for use in food service.
KEEP THESE INSTRUCTIONS!

www.grillworks.com
[e-mail]
[phone]
The Grillery®, The Grillworks®, V-Channels®, Grillworks Infierno®
and Argentine Inspired, American Made® are registered trademarks
of ® Grillworks LLC. U.S. PAT. 4,462,306, U. S. PAT. D708,889 S,
additional patents pending
Made in USA
Argentine Inspired. American Made.TM
®