
Table of Contents
INTRODUCTION ............................................... 2
Foreword ........................................................ 2
Contact Info ................................................... 2
Machine Data Sheet ...................................... 3
G0449 Data Sheet ......................................... 3
G0450 Data Sheet ......................................... 5
Identification ................................................... 7
Control Panel ................................................. 8
SECTION 1: SAFETY ....................................... 9
Safety Instructions for Machinery .................. 9
Additional Safety for Drum Sanders ............ 11
SECTION 2: CIRCUIT REQUIREMENTS ...... 12
Operation ..................................................... 12
440V Conversion ......................................... 12
SECTION 3: SETUP ....................................... 14
Setup Safety ................................................ 14
Items Needed for Setup ............................... 14
Unpacking .................................................... 14
Inventory ...................................................... 15
Site Considerations ...................................... 15
Assembly ..................................................... 16
Placing Sander ............................................ 17
Mounting to Floor ......................................... 18
Dust Collection ............................................. 18
Power Connection ....................................... 19
Gear Oil Check ............................................ 20
Test Run ...................................................... 20
Recommended Adjustments ........................ 22
SECTION 4: OPERATIONS ........................... 23
Operation Safety .......................................... 23
Drum Sander Overview ............................... 23
Depth of Cut ................................................. 24
Variable Speed ............................................ 24
Using the Amp Draw Meter ......................... 25
Sanding ........................................................ 25
Sanding Tips ................................................ 26
Choosing Sandpaper ................................... 26
Paper Replacement ..................................... 27
SECTION 5: ACCESSORIES ......................... 28
SECTION 6: MAINTENANCE ......................... 29
Schedule ...................................................... 29
Cleaning ....................................................... 29
Lubrication ................................................... 29
SECTION 7: SERVICE ................................... 31
Troubleshooting ........................................... 31
Gauge Blocks .............................................. 34
V-Belt Service .............................................. 34
Bearing Replacement .................................. 36
Conveyor Tensioning & Tracking ................ 38
Drum Adjustments ....................................... 39
Pressure Roller Height ................................. 44
Scale Pointer Calibration ............................. 45
Dust Scoops ................................................ 45
Table Lift Screws ......................................... 46
Conveyor Belt Replacement ........................ 47
G0449/G0450 Wiring Overview ................... 50
G0449/G0450 Control Panel ....................... 51
G0449 Electrical Box 220V, 1-Ph ................ 52
G0449 Electrical Box Wiring 220V, 1-Ph ..... 53
G0449 Sanding & Feed Motors ................... 54
G0450 Electrical Box 220V, 3-Phase .......... 55
G0450 Electrical Box Wiring 220V, 3-Ph .... 56
G0450 Electrical Box 440V, 3-Phase .......... 57
G0450 Electrical Box Wiring 440V, 3-Ph ..... 58
G0450 Sanding Drum Motor ........................ 59
G0450 Feed Motor ....................................... 60
Frame Parts Breakdown & List .................... 61
Conveyor Parts Breakdown ......................... 63
Roller & Drum Breakdown ........................... 65
Micro-Adjust Breakdown .............................. 66
Electrical Components ................................. 67
Label Placement .......................................... 69