Grizzly G1140 User manual
MODEL G1140/G1531
6" X 80" EDGE SANDER
OWNER'S MANUAL
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
Model G1140
Model G1531
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Table of Contents
INTRODUCTION............................................... 2
SECTION 1: SAFETY....................................... 8
SECTION 2: CIRCUIT REQUIREMENTS ...... 11
SECTION 3: SETUP ....................................... 12
SECTION 4: OPERATIONS ........................... 24
SECTION 5: ACCESSORIES......................... 29
SECTION 6: MAINTENANCE......................... 30
SECTION 7: SERVICE ................................... 32
SECTION 8: PARTS....................................... 43
WARRANTY AND RETURNS ........................ 49
INTRODUCTION
Foreword
www.
grizzly.com
Contact Info
Functional Overview
ON,
OFF
ON,
Figure 1.
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
L.
M.
N.
O.
P.
Q.
R.
S.
T.
U.
V.
Identification
The information contained herein is deemed accurate as of 7/14/2008 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 2Model G1140
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G1140 6" X 80" FLOOR MODEL EDGE SANDER
Product Dimensions:
Weight.............................................................................................................................................................. 240 lbs.
Length/Width/Height............................................................................................................................. 47 x 20 x 49 in.
Foot Print (Length/Width)....................................................................................................................... 21-1/2 x 15 in.
Shipping Dimensions:
Type............................................................................................................................................................. Cardboard
Content............................................................................................................................................................ Machine
Weight.............................................................................................................................................................. 254 lbs.
Length/Width/Height............................................................................................................................. 46 x 45 x 16 in.
Electrical:
Switch....................................................................................................... Toggle Safety Switch with Safety Lock Tab
Switch Voltage............................................................................................................................................... 110/220V
Cord Length............................................................................................................................................................ 5 ft.
Cord Gauge....................................................................................................................................................16 gauge
Recommended Breaker Size................................................................................20 amps at 110V, 15 amps at 220V
Plug.......................................................................................................................................................................... No
Motors:
Main
Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower...........................................................................................................................................1-1/2 HP
Voltage.................................................................................................................................................110/220V
Prewired......................................................................................................................................................220V
Phase........................................................................................................................................................ Single
Amps..........................................................................................................................................................16/8A
Speed.................................................................................................................................................1720 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 1
Power Transfer ................................................................................................................................Direct Drive
Bearings....................................................................................................................... Shielded and Lubricated
Main Specifications:
Operation Information
Sanding Belt Speed............................................................................................................................1800 FPM
Sanding Belt Length................................................................................................................................... 80 in.
Sanding Belt Width.......................................................................................................................................6 in.
Sanding Belt Tilt...................................................................................................................................... 90 deg.
The information contained herein is deemed accurate as of 7/14/2008 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 2 OF 2Model G1140
Table Information
Table Length.............................................................................................................................................. 22 in.
Table Width.......................................................................................................................................... 10-1/2 in.
Table Thickness..................................................................................................................................... 1-1/4 in.
Table Tilt....................................................................................................................................... -60 to 60 deg.
Table Travel................................................................................................................................................. 6 in.
Floor To Table Height.................................................................................................................................35 in.
End Table Length......................................................................................................................................... 8 in.
End Table Width.....................................................................................................................................4-1/4 in.
End Table Thickness.................................................................................................................................1/2 in.
End Table Travel....................................................................................................................................3-1/2 in.
Platen Information
Platen Type...............................................................................................................................Graphite Coated
Platen Length....................................................................................................................................... 29-3/4 in.
Platen Width...........................................................................................................................................6-3/4 in.
Construction
Table Construction..................................................................................................... Surface Ground Cast Iron
Frame Construction.....................................................................................Formed Steel with Cast Iron Platen
Base Construction......................................................................................................................... Welded Steel
Drive Roller Construction............................................................................................................Cast Aluminum
Idler Roller Construction..................................................................................... Rubber, Shielded Ball Bearing
Miter Block Construction..................................................................................................................... Aluminum
Paint........................................................................................................................................... Powder Coated
Other Related Information
No Of Dust Ports............................................................................................................................................... 1
Dust Port Size.............................................................................................................................................. 4 in.
Belt Release................................................................................................................................ Quick Release
Drive Roller Size.................................................................................................................................... 4-1/4 in.
Idler Roller Size......................................................................................................................................3-3/8 in.
Mobile Base..............................................................................................................................................G8683
Other Specifications:
Country Of Origin ..............................................................................................................................................Taiwan
Warranty ............................................................................................................................................................ 1 Year
Serial Number Location .................................................................................. ID Label on Top of Sanding Belt Cover
Assembly Time ........................................................................................................................................... 30 minutes
Features:
Sanding Surface Tilts Vertical to Horizontal
Includes Built-in Dust Hood and Miter Block
Quick Belt Release
Conveniently Located Belt Tracking and Tension Adjustment
Handwheel Table Height Adjustment
Powder Coated Finish
Paddle Switch with Safety Key
The information contained herein is deemed accurate as of 7/14/2008 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 2Model G1531
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G1531 6" X 80" EDGE SANDER
Product Dimensions:
Weight.............................................................................................................................................................. 200 lbs.
Length/Width/Height.................................................................................................................47 x 17-1/2 x 34-1/2 in.
Foot Print (Length/Width)............................................................................................................................. 22 x 11 in.
Shipping Dimensions:
Type............................................................................................................................................................. Cardboard
Content............................................................................................................................................................ Machine
Weight.............................................................................................................................................................. 221 lbs.
Length/Width/Height............................................................................................................................. 45 x 32 x 14 in.
Electrical:
Switch....................................................................................................... Toggle Safety Switch with Safety Lock Tab
Switch Voltage............................................................................................................................................... 110/220V
Cord Length............................................................................................................................................................ 5 ft.
Cord Gauge....................................................................................................................................................16 gauge
Recommended Breaker Size............................................................................................................................ 15 amp
Plug.......................................................................................................................................................................... No
Motors:
Main
Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower...........................................................................................................................................1-1/2 HP
Voltage.................................................................................................................................................110/220V
Prewired......................................................................................................................................................220V
Phase........................................................................................................................................................ Single
Amps..........................................................................................................................................................16/8A
Speed.................................................................................................................................................1720 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 1
Power Transfer ................................................................................................................................Direct Drive
Bearings....................................................................................................................... Shielded and Lubricated
Main Specifications:
Operation Information
Sanding Belt Speed............................................................................................................................1800 FPM
Sanding Belt Length................................................................................................................................... 80 in.
Sanding Belt Width.......................................................................................................................................6 in.
The information contained herein is deemed accurate as of 7/14/2008 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 2 OF 2Model G1531
Table Information
Table Length.............................................................................................................................................. 22 in.
Table Width.......................................................................................................................................... 10-1/2 in.
Table Thickness..................................................................................................................................... 1-1/4 in.
Table Tilt....................................................................................................................................... -60 to 60 deg.
Table Travel................................................................................................................................................. 6 in.
Floor To Table Height.......................................................................................................................... 19-1/2 in.
End Table Length......................................................................................................................................... 8 in.
End Table Width.....................................................................................................................................4-1/4 in.
End Table Thickness.................................................................................................................................1/2 in.
End Table Travel....................................................................................................................................3-1/2 in.
Platen Information
Platen Type...............................................................................................................................Graphite Coated
Platen Length....................................................................................................................................... 29-3/4 in.
Platen Width...........................................................................................................................................6-3/4 in.
Construction
Table Construction..................................................................................................... Surface Ground Cast Iron
Frame Construction.....................................................................................Formed Steel with Cast Iron Platen
Base Construction.......................................................................................................................................Steel
Drive Roller Construction............................................................................................................Cast Aluminum
Idler Roller Construction..................................................................................... Rubber, Shielded Ball Bearing
Miter Block Construction..................................................................................................................... Aluminum
Paint........................................................................................................................................... Powder Coated
Other Related Information
No Of Dust Ports............................................................................................................................................... 1
Dust Port Size.............................................................................................................................................. 4 in.
Belt Release...................................................................................................................... Quick Release Lever
Drive Roller Size.................................................................................................................................... 4-1/4 in.
Idler Roller Size......................................................................................................................................3-3/8 in.
Other Specifications:
Country Of Origin ..............................................................................................................................................Taiwan
Warranty ............................................................................................................................................................ 1 Year
Serial Number Location .................................................................................. ID Label on Top of Sanding Belt Cover
Assembly Time ........................................................................................................................................... 30 minutes
Features:
Quick Belt Release Lever
Conveniently Located Belt Tracking and Tension Adjustment
Handwheel Table Height Adjustment
Includes Built-in Dust Hood and Miter Block
Paddle Switch with Safety Key
Powder Coated Finish
Safety Instructions for Machinery
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Additional Safety for Edge Sanders
8. SANDING CORRECT MATERIAL.
9.FEEDING STOCK.
10. REPLACING SANDPAPER
11.MAINTENANCE ANDADJUSTMENTS
12.EXPERIENCING DIFFICULTIES
1.RESPIRATOR AND SAFETY GLASSES.
2. DUST COLLECTION SYSTEM
3.CLOTHING.
4. HAND PROTECTION
5.MINIMUM STOCK DIMENSIONS
6.INSPECTING WORKPIECES
7. UNATTENDED OPERATION
Like all machinery there is potential danger when operating this machine. Accidents are fre-
quently caused by lack of familiarity or failure to pay attention. Use this machine with respect
and caution to decrease the risk of operator injury. If normal safety precautions are overlooked
or ignored, serious personal injury may occur.
Full Load Amperage Draw
Power Supply Circuit Requirements
If you are unsure about the
wiring codes in your area or you plan to con-
nect your machine to a shared circuit, consult
a qualified electrician.
SECTION 2: CIRCUIT REQUIREMENTS
Power Connection Device
Figure 1
Serious personal injury could occur if you
connect the machine to power before com-
pleting the setup process. DO NOT connect
the machine to the power until instructed
later in this manual.
Electrocution or fire could
result if machine is not
grounded and installed in
compliance with electrical
codes. Compliance MUST
be verified by a qualified
electrician!
NOTICE
The Model G1140/G1531 is prewired for
220V. If you plan to operate the machine
at 110V, the motor must be rewired (see
Pages 41 & 42) and a 110V switch must be
installed.
Extension Cords
Figure 1.
Wear safety glasses dur-
ing the entire setup pro-
cess!
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
Setup Safety
SECTION 3: SETUP
Description Qty
Items Needed for
Setup
please imme-
diately call Customer Service at (570) 546-9663
for advice.
Otherwise, filing a freight claim can be difficult.
Unpacking
This machine and its com-
ponents are very heavy.
Get lifting help or use
power lifting equipment
such as a forklift to move
heavy items.
Inventory
Note: If you can't find an item on this list, check
the mounting location on the machine or examine
the packaging materials carefully. Occasionally
we pre-install certain components for shipping
purposes.
Box 1: (Figure 3) Qty
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
L.
M.
N.
O.
P.
Q.
R.
Fasteners (and where installed)
Figure 3.
Figure 2.
SUFFOCATION HAZARD!
Immediately discard all plas-
tic bags and packing materi-
als to eliminate choking/suf-
focation hazards for children
and animals.
Hardware Recognition Chart
Floor Load
Machine Data Sheet
Placement Location
Figure 3
Children and visitors may be
seriously injured if unsuper-
vised around this machine.
Lock entrances to the shop
or disable start switch or
power connection to prevent
unsupervised use.
Site Considerations
Figure 3.
),
'%
),
&,
Figure 2
For optimum performance, clean all moving
parts or sliding contact surfaces.
Clean Up
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. DO
NOT use these products
to clean the machinery.
Many cleaning solvents
are toxic if inhaled.
Minimize your risk by only
using these products in a
well ventilated area.
G2544—Solvent Cleaner & Degreaser
Figure 2.
G1140
G1531
Assembly
To assemble your edge sander:
1.
2.
Figure 4
Figure 4
3.
4.
Figure 5
Figure 5
5.
6.
Figure 5
7.
Figure 6
Figure 6
Serious personal injury could occur if you
try to lay the machine over by yourself.
8.
Figure 7
Page 18
& Page 19
Figure 7
9.
Figure 8
Figure8
Figure 9
10.
Figure
9
Pre-Tracking Belt
To pre-track the belt:
1.
2.
3.
Figure 10
Test Run & Tracking
Belt
this page
TroubleshootingPage 32
To test run the machine and track the belt:
1.
2.
3.
Pre-Tracking Belt this page
4.
5.
Sanding surfaces can cause serious person-
al injury if they come in contact with fingers,
hands or other body parts. To reduce the risk
of injury, wear gloves during the next step.
4.
5.
Figure10
6.
This manual suits for next models
1
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