Grizzly G0644 User manual
MODEL G0644
15" OPEN-END
WIDE BELT SANDER
OWNER'S MANUAL
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WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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OPERATIONMAINTENANCEANDSERVICEOFTHISMACHINEEQUIPMENT
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MANUALMAYRESULTINSERIOUSPERSONALINJURYINCLUDINGAMPUTATION
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SAFEUSE4HISRESPONSIBILITYINCLUDESBUTISNOTLIMITEDTOPROPER
INSTALLATIONINASAFEENVIRONMENTPERSONNELTRAININGANDUSAGE
AUTHORIZATIONPROPERINSPECTIONANDMAINTENANCEMANUALAVAILABILITY
ANDCOMPREHENSIONAPPLICATIONOFSAFETYDEVICESBLADECUTTERINTEG
RITYANDTHEUSAGEOFPERSONALPROTECTIVEEQUIPMENT
4HEMANUFACTURERWILLNOTBEHELDLIABLEFORINJURYORPROPERTYDAMAGE
FROMNEGLIGENCEIMPROPERTRAININGMACHINEMODIFICATIONSORMISUSE
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OUTMICROSCOPICPARTICLES
Table of Contents
SECTION 5: ACCESSORIES......................... 26
SECTION 6: MAINTENANCE......................... 27
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SECTION 7: SERVICE ................................... 29
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WARRANTY AND RETURNS ........................ 49
INTRODUCTION............................................... 2
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SECTION 1: SAFETY....................................... 7
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HV[Zin>chigjXi^dch[dgL^YZ7ZaiHVcYZgh##### .
SECTION 2: CIRCUIT REQUIREMENTS ...... 10
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SECTION 3: SETUP ....................................... 11
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SECTION 4: OPERATIONS ........................... 19
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INTRODUCTION
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Contact Info
Machine Description
Manual Accuracy
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Basic Identification
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NOTICE
If you have never used this type of machine or equipment before, WE STRONGLY RECOMMEND
that you read books, trade magazines, or get formal training before beginning any projects.
Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents
caused by lack of training.
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Operation Control Identification
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MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0644 15" 3 HP OPEN END WIDE-BELT SANDER
Product Dimensions:
Weight.............................................................................................................................................................. 418 lbs.
Length/Width/Height....................................................................................................................... 40 x 24 x 62-1/2 in.
Foot Print (Length/Width)................................................................................................................. 22-1/2 x 17-1/2 in.
Shipping Dimensions:
Carton #1
Type................................................................................................................................................... Cardboard
Content.................................................................................................................................................. Machine
Weight.................................................................................................................................................... 394 lbs.
Length/Width/Height................................................................................................................... 44 x 26 x 29 in.
Carton #2
Type................................................................................................................................................... Cardboard
Content...................................................................................................................................................... Stand
Weight...................................................................................................................................................... 66 lbs.
Length/Width/Height................................................................................................................... 24 x 19 x 27 in.
Electrical:
Switch........................................................................................... Magnetic Switch with Thermal Overload Protection
Switch Voltage...................................................................................................................................................... 220V
Cord Length...................................................................................................................................................... 6-1/2 ft.
Cord Gauge....................................................................................................................................................14 guage
Minimum Circuit Size........................................................................................................................................ 20 amp
Plug Included............................................................................................................................................................No
Motors:
Sanding Drum
Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower.................................................................................................................................................3 HP
Voltage........................................................................................................................................................220V
Prewired......................................................................................................................................................220V
Phase........................................................................................................................................................ Single
Amps.............................................................................................................................................................14A
Speed.................................................................................................................................................1725 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 1
Power Transfer ................................................................................................................................Direct Drive
Bearings.......................................................................................................................... Sealed and Lubricated
Machine Data Sheet
machine data sheet
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Conveyor Feed
Type.................................................................................................................... Direct Current Variable Speed
Horsepower............................................................................................................................................1/10 HP
Voltage.................................................................................................................................................. 220VDC
Prewired................................................................................................................................................ 220VDC
Phase........................................................................................................................................................ Single
Amps...............................................................................................................................................................1A
Speed..............................................................................................................................................10 - 34 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 1
Power Transfer .....................................................................................................................................Gearbox
Bearings.......................................................................................................................... Sealed and Lubricated
Main Specifications:
Operation Information
No Of Sanding Heads....................................................................................................................................... 1
Maximum Board Width............................................................................................................................... 15 in.
Minimum Board Width.................................................................................................................................. 2 in.
Maximum Board Thickness.......................................................................................................................... 6 in.
Minimum Board Thickness........................................................................................................................ 1/4 in.
Minimum Board Length................................................................................................................................ 6 in.
Sanding Belt Speed............................................................................................................................1850 FPM
Sanding Drums Speed....................................................................................................................... 1850 FPM
Conveyor Feed Rate......................................................................................................................... 5 - 17 FPM
Sanding Belt Length................................................................................................................................... 48 in.
Sanding Belt Width.....................................................................................................................................16 in.
Drum Information
Infeed Sanding Drum Type..................................................................................................................... Rubber
Infeed Sanding Drum Size........................................................................................................................... 4 in.
Construction
Conveyor Belt Construction.................................................................................................Heavy-Duty Rubber
Body Construction.......................................................................................................................................Steel
Base Construction.......................................................................................................................................Steel
Paint............................................................................................................................................... Powder Coat
Other Related Information
Floor To Belt Height................................................................................................................................... 30 in.
Belt Tracking...................................................................................................................................... Pneumatic
Sanding Belt Tension......................................................................................................................... Pneumatic
No Of Pressure Rollers..................................................................................................................................... 2
Pressure Roller Type.................................................................................................................................. Steel
Pressure Roller Size..................................................................................................................................3/4 in.
Conveyor Belt Length.................................................................................................................................21 in.
Conveyor Belt Width...................................................................................................................................15 in.
Belt Roller Size.............................................................................................................................................4 in.
No Of Dust Ports............................................................................................................................................... 1
Dust Port Size.............................................................................................................................................. 4 in.
Air Requirement....................................................................................................................................... 57 PSI
Mobile Base............................................................................................................................ G7315Z, G8685Z
Other Specifications:
Country Of Origin ..............................................................................................................................................Taiwan
Warranty ............................................................................................................................................................ 1 Year
Serial Number Location ....................................................................................................................ID Label on Front
Assembly Time .................................................................................................................................................. 1 hour
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Safety Instructions for Machinery
4. ALWAYS USE HEARING PROTECTION
WHEN OPERATING MACHINERY.
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5. WEAR PROPER APPAREL. 9D CDI
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6. NEVER OPERATE MACHINERY WHEN
TIRED OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL. 7ZbZciVaanVaZgi
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1. READ ENTIRE MANUAL BEFORE
STARTING. DeZgVi^c\ bVX]^cZ WZ[dgZ
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SAFETY GLASSES WHEN OPERATING
MACHINERY. :kZgnYVn ZnZ\aVhhZh dcan
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3. ALWAYS WEAR A NIOSH APPROVED
RESPIRATOR WHEN OPERATING
MACHINERY THAT PRODUCES DUST.
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For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words intended to convey the level of importance
of the safety messages. The progression of symbols is described below. Remember that safety
messages by themselves do not eliminate danger and are not a substitute for proper accident
prevention measures.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety Instructions for Machinery
SECTION 1: SAFETY
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OPERATE MACHINERY. BV`Z hjgZ
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12. USE A GROUNDED POWER SUPPLY
RATED FOR THE MACHINE AMPERAGE.
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13.
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14. MAINTAIN MACHINERY WITH CARE.
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15. MAKE SURE GUARDS ARE IN PLACE
AND WORK CORRECTLY BEFORE
USING MACHINERY.
Safety Instructions for Machinery
16. REMOVE CHUCK KEYS OR ADJUSTING
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21. MANY MACHINES CAN EJECT
WORKPIECES TOWARD OPERATOR.
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23. CERTAIN DUST MAY BE HAZARDOUS
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24. EXPERIENCING DIFFICULTIES. >[ Vi
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No list of safety guidelines can be complete. Every shop environment is different. Always con-
sider safety first, as it applies to your individual working conditions. Use this and other machin-
ery with caution and respect. Failure to do so could result in serious personal injury, damage to
equipment, or poor work results.
Safety Instructions for Wide Belt Sanders
1. READ THIS MANUAL.I]^hbVcjVaXdc"
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2. KICKBACK. @^X`WVX` ^h ine^XVaan YZ[^cZY
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Zgh# Until you have a clear understanding
how kickback can occur when using this
machine, DO NOT operate this sander!
3. WORKPIECE FEED RATE. ?Vbb^c\ i]Z
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4. AVOIDING ENTANGLEMENT. 7ZXdb^c\
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bVX]^cZ XVc XVjhZ e^cX]^c\ VcY Xgjh]^c\
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VcYXVW^cZiYddghXadhZYVcYhZXjgZ#
5. HAND PLACEMENT. I]ZhVcY^c\WZaiXVc
gZbdkZ V aVg\Z Vbdjci d[ [aZh] ^c V [Zl
hZXdcYh# 6alVnh `ZZe ]VcYh VlVn [gdb
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Wn cZkZg ejii^c\ ndjg ]VcY WZilZZc i]Z
ldg`e^ZXZVcYi]ZbVX]^cZ#
6. UNATTENDED MACHINE. I]ZgZ^hg^h`d[
jc^ciZci^dcVa XdciVXi l^i] i]Z hVcY^c\ WZai
l]Zc^i^hgjcc^c\!gZhjai^c\^chZg^djh^c_jgn#
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iZcYZY#
7. WORKPIECE QUANTITY. 6 [Vhi"bdk^c\
ldg`e^ZXZ Z_ZXiZY [gdb i]Z hVcYZg XdjaY
hZg^djhan^c_jgZVcndcZhiVcY^c\cZVg#CZkZg
hVcYilddgbdgZldg`e^ZXZhh^YZ"Wn"h^YZ#
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hVbZi]^X`cZhh!dcZd[i]ZbbVnWZi]gdlc
[gdbi]ZhVcYZgViV]^\]gViZd[heZZY#
8. WORKPIECE INSPECTION. CV^ah! hiV"
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ldg`e^ZXZ XVc WZ Y^hadY\ZY VcY i]gdlc
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i]ZdeZgVidgdgWnhiVcYZgh#CZkZgViiZbeiid
hVcYhidX`i]Vi]Vh^beZg[ZXi^dchdgZbWZY"
YZY[dgZ^\cdW_ZXih#
9. BODY PLACEMENT. >c XVhZ d[ `^X`WVX`!
Vkd^Y eZghdcVa ^c_jgn Wn ValVnh `ZZe^c\
ndjgWdYnidi]Zh^YZd[i]ZhVcY^c\eVi]#
10. WORKPIECE SIZE. 6iiZbei^c\ id hVcY
hidX` i]Vi ^h i]^ccZg! cVggdlZg! dg h]dgiZg
i]Vc ^h gZXdbbZcYZY ^c i]^h bVcjVa XVc
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6alVnh bV`Z hjgZ i]Z ldg`e^ZXZ ^h VWdkZ
i]Z b^c^bjb h^oZ gZfj^gZbZcih [dg i]^h
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11. POWER DISCONNECT. 6XX^YZciVa hiVgi
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iZcVcXZ!dghZgk^X^c\i]ZbVX]^cZ#
12. EXPERIENCING DIFFICULTY. >[ Vi Vcn
i^bZ ndj VgZ ZmeZg^ZcX^c\ Y^[[^Xjai^Zh eZg"
[dgb^c\ i]Z ^ciZcYZY deZgVi^dc! hide jh^c\
i]ZbVX]^cZ8dciVXidjgIZX]c^XVaHjeedgi
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"&%" BdYZa<%+))B[\#.$%-
220V Single-Phase
Operation
Full Load Amperage Draw
Bdidg9gVlVi''%K############################### &*6beh
Power Supply Circuit Requirements
I]ZedlZghjeeanX^gXj^i[dgndjgbVX]^cZBJHI
WZ \gdjcYZY VcY gViZY [dg i]Z VbeZgV\Z \^kZc
WZadl#CZkZggZeaVXZVX^gXj^iWgZV`ZgdcVcZm^hi"
^c\ X^gXj^i l^i] dcZ d[ ]^\]Zg VbeZgV\Z l^i]dji
Xdchjai^c\VfjVa^ÃZYZaZXig^X^VcidZchjgZXdbea^"
VcXZl^i]l^g^c\XdYZh#If you are unsure about
the wiring codes in your area or you plan to
connect your machine to a shared circuit, con-
sult a qualified electrician.
B^c^bjb''%K8^gXj^i###########################'%6beh
Extension Cords
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bdidg# >chiZVY! eaVXZ i]Z bVX]^cZ cZVg V edlZg
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I]ZZmiZch^dcXdgYbjhiVahd]VkZV\gdjcY
l^gZVcYeaj\e^c#
6fjVa^[^ZYZaZXig^X^VcBJHIh^oZXdgYhdkZg
*%[ZZiadc\idegZkZcibdidgYVbV\Z#
Figure 3.C:B6+"'%eaj\VcYgZXZeiVXaZ#
SECTION 2: CIRCUIT REQUIREMENTS
Serious personal injury could occur if you
connect the machine to power before com-
pleting the setup process. DO NOT connect
the machine to the power until instructed
later in this manual.
Electrocution or fire could
result if machine is not
grounded and installed in
compliance with electrical
codes. Compliance MUST
be verified by a qualified
electrician!
Power Connection Device
I]ZineZd[eaj\gZfj^gZYidXdccZXindjgbVX]^cZ
idedlZgYZeZcYhdci]ZineZd[hZgk^XZndjXjg"
gZcian ]VkZ dg eaVc id ^chiVaa# LZ gZXdbbZcY
jh^c\i]Zeaj\h]dlc^cFigure 3#
BdYZa<%+))B[\#.$%- "&&"
Wear safety glasses dur-
ing the entire setup pro-
cess!
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
SECTION 3: SETUP
I]Z [daadl^c\ VgZ cZZYZY id XdbeaZiZ i]Z hZije
egdXZhh!WjiVgZcdi^cXajYZYl^i]ndjgbVX]^cZ/
Description Qty
6hh^hiVci##################################################### &
HV[Zin<aVhhZh[dgZVX]eZghdc############## &
LgZcX]&¿'################################################## &
9jhi8daaZXi^dcHnhiZb############################## &
)9jhi=dhZaZc\i]VhcZZYZY############### &
)=dhZ8aVbe########################################### &
6^g8dbegZhhdg########################################## &
6^g=dhZaZc\i]VhcZZYZY###################### &
;dg`a^[iB^c^bjbGVi^c\d[&%%%aWh######## &
Needed for Setup
Ndjg bVX]^cZ lVh XVgZ[jaan eVX`V\ZY [dg hV[Z
igVchedgiVi^dc# GZbdkZ i]Z eVX`V\^c\ bViZg^Vah
[gdb VgdjcY ndjg bVX]^cZ VcY ^cheZXi ^i# >[ ndj
Y^hXdkZgi]ZbVX]^cZ^hYVbV\ZY!please imme-
diately call Customer Service at (570) 546-9663
for advice.
HVkZi]ZXdciV^cZghVcYVaaeVX`^c\bViZg^Vah[dg
edhh^WaZ ^cheZXi^dc Wn i]Z XVgg^Zg dg ^ih V\Zci#
Otherwise, filing a freight claim can be difficult.
L]ZcndjVgZXdbeaZiZanhVi^h[^ZYl^i]i]ZXdcY^"
i^dcd[ndjgh]^ebZci!^ckZcidgni]ZXdciZcih#
Unpacking
This machine and its com-
ponents are very heavy.
Get lifting help or use
power lifting equipment
such as a forklift to move
heavy items.
"&'" BdYZa<%+))B[\#.$%-
Inventory
I]Z[daadl^c\^hVYZhXg^ei^dcd[i]ZbV^cXdbed"
cZcihh]^eeZYl^i]ndjgbVX]^cZ#AVni]ZXdbed"
cZcihdjiid^ckZcidgni]Zb#
Note: If you can't find an item on this list, check
the mounting location on the machine or examine
the packaging materials carefully. Occasionally
we pre-install certain components for shipping
purposes.
Box 1: (Figure 4) Qty
A. HVcY^c\6hhZbWan###################################### &
B. HVcY^c\7Zai&+m)-cdih]dlc########### &
C. 8dckZndg;gdciGdaaZg<jVgYcdih]dlc# &
Box 2: (Figure 5) Qty
D. 8VW^cZiHiVcY############################################# &
Hardware Bag (Not Shown)
BVX]^cZ;ZZi(¿-"&+m'############################ )
=ZmCjih(¿-"&+BVX]^cZ;ZZi################# )
;aViLVh]Zgh(¿-BVX]^cZ;ZZi############### -
=Zm7daihB-"&#'*m'*6hhZbWan$HiVcY)
;aViLVh]Zgh-bb6hhZbWan$HiVcY######## )
>[ Vcn cdcegdeg^ZiVgn eVgih VgZ b^hh^c\ Z#\# V
cjidg VlVh]Zg! lZl^aa\aVYangZeaVXZi]Zb0dg
[dgi]ZhV`Zd[ZmeZY^ZcXn!gZeaVXZbZcihXVcWZ
dWiV^cZYVindjgadXVa]VgYlVgZhidgZ#
SUFFOCATION HAZARD!
Immediately discard all plas-
tic bags and packing materi-
als to eliminate choking/suf-
focation hazards for children
and animals.
9
Figure 5.BdYZa<%+))Wdm'^ckZcidgn#
Figure 4.BdYZa<%+))Wdm&^ckZcidgn#
6
BdYZa<%+))B[\#.$%- "&("
Floor Load
GZ[Zgidi]ZMachine Data SheetdcPage 5[dg
i]Z lZ^\]i VcY [ddieg^ci heZX^[^XVi^dch d[ ndjg
bVX]^cZ# HdbZ gZh^YZci^Va [addgh bVn gZfj^gZ
VYY^i^dcVa gZ^c[dgXZbZci id hjeedgi Wdi] i]Z
bVX]^cZVcYdeZgVidg#
Placement Location
8dch^YZg Zm^hi^c\ VcY Vci^X^eViZY cZZYh! h^oZ d[
bViZg^VaidWZegdXZhhZYi]gdj\]ZVX]bVX]^cZ!
VcY heVXZ [dg Vjm^a^Vgn hiVcYh! ldg` iVWaZh dg
di]ZgbVX]^cZgnl]ZcZhiVWa^h]^c\VadXVi^dc[dg
ndjgcZlbVX]^cZ#HZZFigure 7[dgi]Zb^c^bjb
ldg`^c\XaZVgVcXZh#
Children and visitors may be
seriously injured if unsuper-
vised around this machine.
Lock entrances to the shop
or disable start switch or
power connection to prevent
unsupervised use.
Site Considerations
Figure 7.B^c^bjbldg`^c\XaZVgVcXZh#
3ANDING0ATH
''&$'W
&,&$'W
)%V
')V
VBVX]^cZ9^bZch^dch W;ddieg^ci
I]Z jceV^ciZY hjg[VXZh VgZ XdViZY l^i] V lVmn
d^aidegZkZciXdggdh^dcYjg^c\h]^ebZci#GZbdkZ
i]^h egdiZXi^kZ XdVi^c\ l^i] V hdakZci XaZVcZg dg
YZ\gZVhZg!hjX]Vhh]dlc^cFigure 6#;dgi]dg"
dj\]XaZVc^c\!hdbZeVgihbjhiWZgZbdkZY#
For optimum performance, clean all moving
parts or sliding contact surfaces. 6kd^Y X]ad"
g^cZ"WVhZY hdakZcih! hjX] Vh VXZidcZ dg WgV`Z
eVgih XaZVcZg i]Vi bVn YVbV\Z eV^ciZY hjg[VX"
Zh#6alVnh[daadli]ZbVcj[VXijgZg»h^chigjXi^dch
l]Zcjh^c\VcnineZd[XaZVc^c\egdYjXi#
Clean Up
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. DO
NOT use these products
to clean the machinery.
Many cleaning solvents
are toxic if inhaled.
Minimize your risk by only
using these products in a
well ventilated area.
G2544—Solvent Cleaner & Degreaser
H9692—Orange Power Degreaser
<gZViegdYjXih[dggZbdk^c\h]^ee^c\\gZVhZ#
Figure 6. 8aZVcZg$YZ\gZVhZghVkV^aVWaZ[gdb
<g^ooan#
"&)" BdYZa<%+))B[\#.$%-
Moving &
Assembling Sander
The Model G0644 is a
heavy machine. Serious
personal injury may occur
if safe moving methods
are not used. To be safe,
get assistance and use
power equipment to move
the shipping boxes and
remove the machine from
the boxes.
To move the machine:
1. L^i]Vhh^hiVcXZ!ijgci]ZXVW^cZihiVcYjeh^YZ
YdlcdcVegdiZXi^kZe^ZXZd[XVgYWdVgY#
2. EaVXZ dcZ (¿- [aVi lVh]Zg dcid ZVX] d[ i]Z
[djg bdjci^c\ [ZZi! i]Zc ^chZgi i]Z hijYh d[
i]Z[ZZii]gdj\]i]Z[djgbdjci^c\]daZhhZZ
Figure 8#
Figure 8.Bdjci^c\[ZZi^chiVaaZYdcidi]Z
XVW^cZihiVcY#
3. HZXjgZi]Zbdjci^c\[ZZil^i]i]ZgZbV^c^c\
(¿-[aVilVh]ZghVcY(¿-"&+]Zmcjih!i]Zcijgc
i]ZXVW^cZidkZgVcYeaVXZ^i^ci]ZegZeVgZY
adXVi^dc#
4. JcWdaii]ZhVcYZgVhhZbWan [gdb i]ZeVaaZi!
i]Zc ]VkZ ndjg Vhh^hiVci hiZVYn i]Z hVcYZg
VhhZbWanVhndj eaVXZ i]Z[dg`a^[i[dg`h^cV
hiVWaZedh^i^dcjcYZgi]ZXdckZndg!Vhh]dlc
^cFigure 9#
Figure 9.;dg`a^[i[dg`hedh^i^dcZYjcYZghVcY^c\
VhhZbWan#
5. A^[iVcYbdkZi]ZhVcYZgVhhZbWan^cidedh^"
i^dcdkZgi]ZXVW^cZihiVcYhdi]Vii]Zbdjci"
^c\]daZha^cZje#
6. HZXjgZi]ZhVcY^c\VhhZbWanidi]ZXVW^cZi
hiVcYl^i]i]Z)B-"&#'*m'*]ZmWdaihVcY
-bb[aVilVh]ZghhZZFigures 10–11#
Figure 10.HVcY^c\VhhZbWanbdjci^c\WgVX`Zih
VcY[gdcigdaaZg\jVgY#
m'
;gdci
GdaaZg
<jVgY
BdYZa<%+))B[\#.$%- "&*"
7. GZbdkZi]Z)&%"')m($-XVehXgZlhVcY
[aVi lVh]Zgh [gdb i]Z [gdci d[ i]Z XdckZndg!
ha^YZi]ZXdckZndg[gdcigdaaZg\jVgYdcidi]Z
XdckZndg!VcYhZXjgZ^il^i]i]ZXVehXgZlh
VcY[aVilVh]ZghhZZFigure 10`#
8. DeZc i]Z hVcY^c\ WZai VXXZhh Yddg dc i]Z
aZ[ih^YZd[i]ZbVX]^cZ!VcYgZbdkZi]ZgZY
h]^ee^c\ WgVXZ hZXjg^c\ i]Z hVcY^c\ Ygjb
VcYi]ZXdckZndgVhhZbWanhZZFigure 12#
Figure 12.AdXVi^dcd[i]Zh]^ee^c\WgVXZ#
Figure 11.HVcY^c\VhhZbWanbdjci^c\adXVi^dch
dci]Zg^\]ih^YZ#
m'
9. 8dccZXi V hdjgXZ d[ XdbegZhhZY V^g id i]Z
V^g gZ\jaVidg ^caZi kVakZ dc i]Z WVX` d[ i]Z
bVX]^cZ#
Note: The source of compressed air must
provide a steady supply of clean, dry air at 57
PSI or more, not to exceed 120 PSI.
Exceeding 120 PSI may result in unpredict-
able operation of the sander and damage to
the pneumatic system.
10. A^[i je dc i]Z V^g gZ\jaVidg VY_jhi^c\ `cdW
hZZFigure 13!VcYijgci]Z`cdWhdi]Vii]Z
V^gegZhhjgZY^VagZVYh*,EH>!i]Zcejh]i]Z
VY_jhi^c\`cdWYdlcidadX`i]ZhZii^c\#
Figure 13.6^ggZ\jaVidgjc^idcWVX`d[hVcYZg#
6^gEgZhhjgZ9^Va
6Y_jhi^c\
@cdW
6^g>caZiKVakZ
"&+" BdYZa<%+))B[\#.$%-
Dust Collection
To connect a dust collection hose:
1. ;^iV) Yjhi]dhZdkZgi]Z Yjhiedgidcide
d[i]ZbVX]^cZ!Vhh]dlc^cFigure 14!VcY
hZXjgZ^i^ceaVXZl^i]V]dhZXaVbe#
2. Ij\i]Z]dhZidbV`ZhjgZ^iYdZhcdiXdbZ
d[[# Note: A tight fit is necessary for proper
performance.
This sander creates substantial amount of
wood dust while operating. Failure to wear
a respirator rated for wood dust and use an
adequate dust collection system when oper-
ating this machine can result in short and
long-term respiratory illness.
Minimum CFM at Dust Port: 400 CFM
Do not confuse this CFM recommendation with
the rating of the dust collector. To determine
the CFM at the dust port, you must consider
these variables: (1) CFM rating of the dust col-
lector, (2) hose type and length between the
dust collector and the machine, (3) number
of branches or wyes, and (4) amount of other
open lines throughout the system. Explaining
how to calculate these variables is beyond the
scope of this manual. Consult an expert or pur-
chase a good dust collection "how-to" book.
Figure 14.9jhi]dhZViiVX]ZYidYjhiedgi#
Test Run
DcXZ i]Z VhhZbWan ^h XdbeaZiZ! iZhi gjc ndjg
bVX]^cZ id bV`Z hjgZ ^i gjch egdeZgan VcY ^h
gZVYn[dggZ\jaVgdeZgVi^dc#
I]Z iZhi gjc Xdch^hih d[ kZg^[n^c\ i]Z [daadl^c\/
&I]ZbdidghedlZgjeVcYgjcXdggZXian!'i]Z
:B:G<:C8NHIDEWjiidchV[Zin[ZVijgZldg`h
XdggZXian! VcY ( i]Z XdckZndg hl^iX] Y^hVWa^c\
bZX]Vc^hbldg`hXdggZXian#
>[! Yjg^c\ i]Z iZhi gjc! ndj XVccdi ZVh^an adXViZ
i]ZhdjgXZd[VcjcjhjVacd^hZdgk^WgVi^dc!hide
jh^c\ i]Z bVX]^cZ ^bbZY^ViZan! i]Zc gZk^Zl
TroubleshootingdcPage 29#
>[ ndj XVccdi [^cY V gZbZYn! XdciVXi djg IZX]
HjeedgiVi*,%*)+".++([dgVhh^hiVcXZ#
To test run the machine:
1. GZVYVcY[daadli]ZhV[Zin^chigjXi^dchVii]Z
WZ\^cc^c\d[i]ZbVcjVa!VcYbV`ZhjgZi]Z
bVX]^cZ^hhZijeegdeZgan#
2. 8aZVgVlVnVaaiddahVcYdW_ZXihjhZYYjg^c\
hZije#
3. 8dccZXiVXdbegZhhZY V^g hdjgXZ id i]Z V^g
gZ\jaVidg!VcYhZii]ZV^gegZhhjgZY^VaVi*,
EH>#
4. 8dc[^gbi]ZhVcY^c\WZai^h^chiVaaZY!iZch^dcZY
egdeZgangZ[ZgidSanding Belt Replacement
dc Page 21 [dg YZiV^aZY ^chigjXi^dch! VcY
i]Z hVcY^c\ WZai VXXZhh Yddg ^h XadhZY VcY
hZXjgZY#
5. 8dccZXii]ZbVX]^cZidi]ZedlZghdjgXZ·
i]ZEdlZgA^\]iaVbeh]djaYa^\]i#
BdYZa<%+))B[\#.$%- "&,"
%-%2'%.#934/0"UTTON
4
7
)
3
4
Figure 15.GZhZii^c\i]Z:B:G<:C8NHIDE
hl^iX]#
10. GZhZi i]Z :B:G<:C8N HIDE Wjiidc VcY
ijgci]ZhVcY^c\bdidgON#
Note: The sanding motor must be ON before
the conveyor can be started.
11. Ijgci]ZXdckZndgONVcYkZg^[ni]Vi^ideZg"
ViZhXdggZXian#
12. Ijgci]ZXdckZndgWZaiOFF!VcYgZbdkZi]Z
hl^iX]Y^hVWa^c\`Zn!Vhh]dlc^cFigure 16#
6. Ejh] i]Z :B:G<:C8N HIDE Wjiidc ^c!
i]Zc il^hi ^i XadX`l^hZ hd ^i edeh dji# L]Zc
i]ZWjiidcedehdji!i]Zhl^iX]^hgZhZiVcY
gZVYn[dgdeZgVi^dchZZFigure 15#
7. Ejh]i]ZHVcY^c\BdidgDCWjiidc#
·L]Zc deZgVi^c\ XdggZXian! i]Z bVX]^cZ
gjchhbddi]anl^i] a^iiaZ dg cd k^WgVi^dc dg
gjWW^c\cd^hZh#
·>ckZhi^\ViZVcYXdggZXihigVc\ZdgjcjhjVa
cd^hZh dg k^WgVi^dch WZ[dgZ deZgVi^c\ i]Z
bVX]^cZ [jgi]Zg# 6alVnh Y^hXdccZXi i]Z
bVX]^cZ[gdbedlZgl]Zc^ckZhi^\Vi^c\dg
XdggZXi^c\ediZci^VaegdWaZbh#
Note: You will hear a metallic "thump" when
the sanding belt changes oscillation direction.
This noise is normal.
8. EgZhh i]Z :B:G<:C8N HIDE Wjiidc id
hidei]ZbVX]^cZ#
9. L>I=DJI gZhZii^c\ i]Z hl^iX]! egZhh i]Z
HVcY^c\ Bdidg DC Wjiidc# I]Z bVX]^cZ
h]djaYcdihiVgi#
·>[ i]Z bVX]^cZ YdZh cdi hiVgi! i]Z
:B:G<:C8NHIDEWjiidchV[Zin[ZVijgZ
^hldg`^c\XdggZXian#
·>[ i]Z bVX]^cZ YdZh hiVgi l^i] i]Z hide
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