Grizzly G1015 User manual

MODEL G1015
KNIFE BLADE
SANDER/BUFFER
OWNER'S MANUAL
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WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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4HISMANUALPROVIDESCRITICALSAFETYINSTRUCTIONSONTHEPROPERSETUP
OPERATIONMAINTENANCEANDSERVICEOFTHISMACHINEEQUIPMENT
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MANUALMAYRESULTINSERIOUSPERSONALINJURYINCLUDINGAMPUTATION
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4HEOWNEROFTHISMACHINEEQUIPMENTISSOLELYRESPONSIBLEFORITS
SAFEUSE4HISRESPONSIBILITYINCLUDESBUTISNOTLIMITEDTOPROPER
INSTALLATIONINASAFEENVIRONMENTPERSONNELTRAININGANDUSAGE
AUTHORIZATIONPROPERINSPECTIONANDMAINTENANCEMANUALAVAILABILITY
ANDCOMPREHENSIONAPPLICATIONOFSAFETYDEVICESBLADECUTTERINTEG
RITYANDTHEUSAGEOFPERSONALPROTECTIVEEQUIPMENT
4HEMANUFACTURERWILLNOTBEHELDLIABLEFORINJURYORPROPERTYDAMAGE
FROMNEGLIGENCEIMPROPERTRAININGMACHINEMODIFICATIONSORMISUSE
3OMEDUSTCREATEDBYPOWERSANDINGSAWINGGRINDINGDRILLINGAND
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OUTMICROSCOPICPARTICLES

INTRODUCTION............................................................................................................................... 2
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SECTION 1: SAFETY....................................................................................................................... 6
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SECTION 2: CIRCUIT REQUIREMENTS ........................................................................................ 9
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SECTION 3: SETUP ....................................................................................................................... 10
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SECTION 4: OPERATIONS ........................................................................................................... 19
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SECTION 5: ACCESSORIES......................................................................................................... 24
SECTION 6: MAINTENANCE......................................................................................................... 25
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SECTION 7: SERVICE ................................................................................................................... 26
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SECTION 8: WIRING...................................................................................................................... 28
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SECTION 9: PARTS....................................................................................................................... 30
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WARRANTY AND RETURNS ........................................................................................................ 37
Table of Contents

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INTRODUCTION
Machine Description
Manual Accuracy
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Identification
To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before beginning
any operations.
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MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G1015 KNIFE BELT SANDER / BUFFER
Product Dimensions:
Weight.............................................................................................................................................................. 105 lbs.
Length/Width/Height.................................................................................................................38-3/4 x 29-1/2 x 39 in.
Foot Print (Length/Width)....................................................................................................................... 10 x 16-1/4 in.
Shipping Dimensions:
Carton #1
Type................................................................................................................................................... Cardboard
Content.................................................................................................................................................. Machine
Weight...................................................................................................................................................... 58 lbs.
Length/Width/Height................................................................................................................... 31 x 17 x 15 in.
Carton #2
Type................................................................................................................................................... Cardboard
Content...........................................................................................................................................Sanding Arm
Weight...................................................................................................................................................... 54 lbs.
Length/Width/Height..................................................................................................................... 27 x 11 x 9 in.
Electrical:
Switch............................................................................................................................................................ Push Pull
Switch Voltage...................................................................................................................................................... 110V
Cord Length............................................................................................................................................................ 5 ft.
Cord Gauge....................................................................................................................................................16 gauge
Minimum Circuit Size........................................................................................................................................ 15 amp
Plug Included.......................................................................................................................................................... Yes
Motors:
Main
Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower.................................................................................................................................................1 HP
Voltage........................................................................................................................................................110V
Prewired......................................................................................................................................................110V
Phase........................................................................................................................................................ Single
Amps.............................................................................................................................................................14A
Speed.................................................................................................................................................1725 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 1
Power Transfer ................................................................................................................................Direct Drive
Bearings.................................................................................................. Shielded and Permanently Lubricated
Main Specifications:
Machine Data Sheet

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Belt Info
Sanding Belt Width.......................................................................................................................................2 in.
Sanding Belt Length............................................................................................................................72 - 76 in.
Sanding Belt Speed............................................................................................................................3600 FPM
Belt Arm Tilt....................................................................................................................................... 0 - 90 deg.
Height Belt Arm Horizontal...................................................................................................................11-1/2 in.
Height Belt Arm Vertical............................................................................................................................. 39 in.
Belt Release................................................................................................................................ Quick Release
Drive Roller Type............................................................................................................. Cast Aluminum with R
Drive Roller Length.......................................................................................................................................7 in.
Drive Wheel Diameter.................................................................................................................................. 8 in.
Idler Roller Type..................................................................................................................................Aluminum
Idler Roller Length........................................................................................................................................ 2 in.
Idler Roller Diameter.................................................................................................................................... 4 in.
Spindle Info
Spindle Speed....................................................................................................................................1750 RPM
Arbor Size..................................................................................................................................................5/8 in.
Total Arbor Length........................................................................................................................................8 in.
Auxiliary Arbor Size...................................................................................................................................... 1 in.
Auxiliary Arbor Length............................................................................................................................8-1/8 in.
Shaft Height........................................................................................................................................... 7-1/2 in.
Wheel Info
Buffing Wheel Cap..................................................................................................................................... 10 in.
Platen Info
Platen Type...............................................................................................................................Graphite Coated
Platen Length......................................................................................................................................... 9-1/4 in.
Platen Width...........................................................................................................................................1-7/8 in.
Construction
Base Construction................................................................................................................................ Cast Iron
Frame Construction.............................................................................................................................. Cast Iron
Paint.......................................................................................................................................................... Epoxy
Other Specifications:
Country Of Origin ..............................................................................................................................................Taiwan
Warranty ............................................................................................................................................................ 1 Year
Serial Number Location ..................................................................................................................... On Front Sticker
Assembly Time .................................................................................................................................................. 1 hour
Features:
Belt Arm Can Be Fully Tilted
Auxiliary Arbor Accepts Buffing Wheels, Sanding Drums, or Flap Wheels

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Safety Instructions for Machinery
4. ALWAYS USE HEARING PROTECTION
WHEN OPERATING MACHINERY.
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6. NEVER OPERATE MACHINERY WHEN
TIRED OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL. 7ZbZciVaanVaZgi
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1. READ ENTIRE MANUAL BEFORE
STARTING. DeZgVi^c\ bVX]^cZ WZ[dgZ
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SAFETY GLASSES WHEN OPERATING
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RESPIRATOR WHEN OPERATING
MACHINERY THAT PRODUCES DUST.
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For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words intended to convey the level of importance
of the safety messages. The progression of symbols is described below. Remember that safety
messages by themselves do not eliminate danger and are not a substitute for proper accident
prevention measures.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety Instructions for Machinery
SECTION 1: SAFETY

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12. USE A GROUNDED POWER SUPPLY
RATED FOR THE MACHINE AMPERAGE.
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13.
ALWAYS DISCONNECT FROM POWER
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AND WORK CORRECTLY BEFORE
USING MACHINERY.
Safety Instructions for Machinery
16. REMOVE CHUCK KEYS OR ADJUSTING
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Additional Safety Instructions for
Sander/Buffer
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machinery there is potential danger
when operating this machine. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this machine
with respect and caution to decrease the
risk of operator injury. If normal safety pre-
cautions are overlooked or ignored, serious
personal injury may occur.
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3. ADJUSTMENT, MAINTENANCE, AND
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5. ROTATION DIRECTION. Id Vkd^Y ZciVc"
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6. HAND PROTECTION. 9d cdi eaVXZ ndjg
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7. AUXILIARY ATTACHMENTS. 6alVnhbV`Z
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8. PROTECTIVE EQUIPMENT. 9jhi VcY
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9. SANDING DIRECTION. 9D CDI hVcY
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hdcVa^c_jgndgYZVi]#

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Figure 2. Ine^XVa*"&*eaj\VcYgZXZeiVXaZ#
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110V Operation
Full Load Amperage Draw
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6be9gVl############################################## &)6beh
Power Supply Circuit Requirements
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WZ \gdjcYZY VcY gViZY [dg i]Z VbeZgV\Z \^kZc
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^c\ X^gXj^i l^i] dcZ d[ ]^\]Zg VbeZgV\Z l^i]dji
Xdchjai^c\VfjVa^ÃZYZaZXig^X^VcidZchjgZXdbea^"
VcXZl^i]l^g^c\XdYZh#If you are unsure about
the wiring codes in your area or you plan to
connect your machine to a shared circuit, con-
sult a qualified electrician.
B^c^bjb8^gXj^iH^oZ#############################'%6beh
This machine MUST have a ground prong in
the plug to help ensure that it is grounded.
DO NOT remove ground prong from plug
to fit into a two-pronged outlet! If the plug
will not fit the outlet, have the proper outlet
installed by a qualified electrician.
Extension Cords
LZYdcdigZXdbbZcYjh^c\ZmiZch^dcXdgYh!Wji
^[ndj[^cY^iVWhdajiZancZXZhhVgn/
JhZViaZVhi V &) \Vj\Z XdgY i]ViYdZhcdi
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I]ZZmiZch^dcXdgYbjhi]VkZV\gdjcYl^gZ
VcYeaj\e^c#
6fjVa^[^ZYZaZXig^X^VcBJHIh^oZXdgYhdkZg
*%[ZZiadc\idegZkZcibdidgYVbV\Z#
SECTION 2: CIRCUIT REQUIREMENTS
Serious personal injury could occur if you
connect the machine to power before com-
pleting the setup process. DO NOT connect
the machine to the power until instructed
later in this manual.
Electrocution or fire could
result if machine is not
grounded and installed in
compliance with electrical
codes. Compliance MUST
be verified by a qualified
electrician!
Power Connection Device
I]^h bVX]^cZ XdbZh l^i] V eaj\! h^b^aVg id
Figure 2!idXdccZXii]ZbVX]^cZidedlZg#

"&%" BdYZa<&%&*B[\#h^cXZ,$..
Wear safety glasses dur-
ing the entire setup pro-
cess!
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
SECTION 3: SETUP
I]Z [daadl^c\ VgZ cZZYZY id XdbeaZiZ i]Z hZije
egdXZhh!WjiVgZcdi^cXajYZYl^i]ndjgbVX]^cZ#
Description Qty
HV[Zin<aVhhZh########################################### &
8aZVcZg$9Z\gZVhZgPage 13#### 6hCZZYZY
9^hedhVWaZH]deGV\h############### 6hCZZYZY
=ZmLgZcX])bb####################################### &
=ZmLgZcX]*bb####################################### &
=ZmLgZcX]+bb####################################### &
9ZVY"7adl=VbbZg################################### &
Bdjci^c\=VgYlVgZPage 15### 6hCZZYZY
Needed for Setup
Ndjg bVX]^cZ lVh XVgZ[jaan eVX`V\ZY [dg hV[Z
igVchedgiVi^dc# GZbdkZ i]Z eVX`V\^c\ bViZg^Vah
[gdb VgdjcY ndjg bVX]^cZ VcY ^cheZXi ^i# >[ ndj
Y^hXdkZgi]ZbVX]^cZ^hYVbV\ZY!please imme-
diately call Customer Service at (570) 546-9663
for advice.
HVkZi]ZXdciV^cZghVcYVaaeVX`^c\bViZg^Vah[dg
edhh^WaZ ^cheZXi^dc Wn i]Z XVgg^Zg dg ^ih V\Zci#
Otherwise, filing a freight claim can be difficult.
L]ZcndjVgZXdbeaZiZanhVi^h[^ZYl^i]i]ZXdcY^"
i^dcd[ndjgh]^ebZci!^ckZcidgni]ZXdciZcih#
Unpacking
This machine and its
components are very
heavy. Get lifting help
and use safe lifting meth-
ods when moving heavy
machinery.

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Inventory
I]Z[daadl^c\^hVYZhXg^ei^dcd[i]ZbV^cXdbed"
cZcihh]^eeZYl^i]ndjgbVX]^cZ#AVni]ZXdbed"
cZcihdjiid^ckZcidgni]Zb#
Note: If you can't find an item on this list, check
the mounting location on the machine or examine
the packaging materials carefully. Occasionally
we pre-install certain components for shipping
purposes.
Inventory: (Figure 3) Qty
A. Bdidg6hhZbWan########################################## &
B. HVcY^c\7Zai'm,'!&%%<####################### &
C. E^kdi6gbBdjci^c\7gVX`Zi####################### &
D. HVcY^c\6gb6hhZbWan############################## &
E. Fj^X`GZaZVhZAZkZg@cdW######################## &
F. 8VeHXgZlh&¿)"'%m&¿'############################# +
G. Bdjci^c\6YVeiZg####################################### &
H. 9g^kZL]ZZa;aVc\Zh################################## '
I. 9g^kZL]ZZa6gWdg=ZmCji(¿)"&+############## &
SUFFOCATION HAZARD!
Immediately discard all plas-
tic bags and packing materi-
als to eliminate choking/suf-
focation hazards for children
and animals.
J. 6jm^a^Vgn6gWdg;aVc\Zh############################## '
K. 6jm^a^Vgn6gWdg;aVc\ZhCji*¿-"&-######### &
L. E^kdi6gb7gVX`Zi####################################### &
M. E^kdi6gb#################################################### &
N. 9g^kZL]ZZa################################################ &
O. IddaGZhiHjeedgi6hhZbWan###################### &
P. IddaGZhi#################################################### &
Q. EaViZc7gVX`Zi############################################ &
R. HVcY^c\EaViZc########################################### &
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cjidgVlVh]Zg! lZl^aa\aVYangZeaVXZi]Zb0dg
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Hardware Recognition Chart

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XdViZY l^i] V ]ZVkn"Yjin gjhi egZkZciVi^kZ i]Vi
egZkZcihXdggdh^dcYjg^c\h]^ebZciVcYhidgV\Z#
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XadhZ Vaan VcY \jVgY^Vc h^cXZ ^i aZ[i i]Z [VXidgn#
>[ ndjg bVX]^cZ Vgg^kZY id ndj [gZZ d[ gjhi! i]Zc
WZ i]Vc`[ja i]Vi i]Z gjhi egZkZciVi^kZ egdiZXiZY
^i Yjg^c\ ^ih _djgcZn###VcY ign id hiVn i]Vc`[ja Vh
ndjXaZVc^id[[!WZXVjhZ^iXVcWZX]VaaZc\^c\id
gZbdkZ^[ndjVgZjcegZeVgZYVcY^beVi^Zci#
EaVc dc heZcY^c\ hdbZ i^bZ XaZVc^c\ ndjg
bVX]^cZ# I]Z i^bZ ndj heZcY Yd^c\ i]^h l^aa
gZlVgYndjl^i]hbddi]ha^Y^c\eVgihVcYVWZiiZg
VeegZX^Vi^dc[dgi]ZegdeZgXVgZd[ndjgbVX]^cZh
jceV^ciZYhjg[VXZh#
6ai]dj\] i]ZgZ VgZ bVcn lVnh id hjXXZhh[jaan
gZbdkZ i]Z gjhi egZkZciVi^kZ! i]ZhZ ^chigjXi^dch
lVa`ndji]gdj\]l]Vildg`hlZaa[dgjh#
Before cleaning, gather the following:
9^hedhVWaZGV\h
8aZVcZg$YZ\gZVhZghZZWZadl
HV[Zin\aVhhZhY^hedhVWaZ\adkZh
Basic steps for removing rust preventative:
1. Eji dc hV[Zin \aVhhZh VcY Y^hedhVWaZ
\adkZh#
2. 8dViVaahjg[VXZhi]Vi]VkZgjhiegZkZciVi^kZ
l^i]Va^WZgVaVbdjcid[ndjgXaZVcZg$YZ\gZVh"
ZgVcYaZii]ZbhdV`[dg[Zlb^cjiZh#
3. L^eZd[[i]Zhjg[VXZh#>[ndjgXaZVcZg$YZ\gZVh"
Zg^hZ[[ZXi^kZ!i]ZgjhiegZkZciVi^kZl^aal^eZ
d[[ZVh^an#
Note:To clean off thick coats of rust preven
-
tative on flat surfaces, such as tables, us
e
a PLASTIC paint scraper to scrape off th
e
majority of the coating before wiping it off wit
h
your rag. (Do not use a metal scraper or yo
u
may scratch your machine.)
4. GZeZViSteps 2–3VhcZXZhhVgnjci^aXaZVc!
i]ZcXdViVaajceV^ciZYhjg[VXZhl^i]VfjVa^in
bZiVaegdiZXiVciidegZkZcigjhi#
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. Avoid
using these products
to clean machinery.
Many cleaning solvents
are toxic if inhaled.
Minimize your risk by only
using these products in a
well ventilated area.
NOTICE
Avoid chlorine-based solvents, such as
acetone or brake parts cleaner that may
damage painted surfaces. Always follow
the manufacturer’s instructions when using
any type of cleaning product.
Note:In a pinch, automotive degreasers, mineral
SPIRITSOR7$sCANBEUSEDTOREMOVERUSTPRE-
ventative. Before using these products, though,
test them on an inconspicuous area of your paint
to make sure they will not damage it.
Cleanup
H9692—Orange Power Cleaner & Degreaser
DcZd[i]ZWZhiXaZVcZghlZkZ[djcY[dgfj^X`an
VcYZVh^angZbdk^c\gjhiegZkZciVi^kZ#
Figure 4. BdYZa=.+.'>cYjhig^VaDgVc\ZEdlZg
8aZVcZg$9Z\gZVhZg..#.W^dYZ\gVYVWaZ#

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Site Considerations
Figure 5.B^c^bjbldg`^c\XaZVgVcXZh#
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Weight Load
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d[ndjgbVX]^cZ#BV`ZhjgZi]Vii]Zhjg[VXZjedc
l]^X]i]ZbVX]^cZ^heaVXZYl^aaWZVgi]ZlZ^\]i
d[i]ZbVX]^cZ!VYY^i^dcVaZfj^ebZcii]VibVnWZ
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e^ZXZi]Vil^aaWZjhZY#6YY^i^dcVaan!Xdch^YZgi]Z
lZ^\]i d[ i]Z deZgVidg VcY Vcn YncVb^X adVY^c\
i]VibVndXXjgl]ZcdeZgVi^c\i]ZbVX]^cZ#
Space Allocation
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WZ egdXZhhZY i]gdj\] i]^h bVX]^cZ VcY egdk^YZ
Zcdj\]heVXZ VgdjcYi]ZbVX]^cZ[dgVYZfjViZ
deZgVidg bViZg^Va ]VcYa^c\ dg i]Z ^chiVaaVi^dc d[
Vjm^a^VgnZfj^ebZci#L^i]eZgbVcZci^chiVaaVi^dch!
aZVkZZcdj\]heVXZVgdjcYi]ZbVX]^cZiddeZc
dggZbdkZYddgh$XdkZghVhgZfj^gZYWni]ZbV^c"
iZcVcXZ VcY hZgk^XZ YZhXg^WZY ^c i]^h bVcjVa#
See below for working clearances.
Physical Environment
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^h deZgViZY ^h ^bedgiVci [dg hV[Z deZgVi^dc VcY
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deZgViZi]^hbVX]^cZ^cVYgnZck^gdcbZcii]Vi^h
[gZZ [gdb ZmXZhh^kZ bd^hijgZ! ]VoVgYdjh X]Zb^"
XVah! V^gWdgcZ VWgVh^kZh! dg ZmigZbZ XdcY^i^dch#
:migZbZXdcY^i^dch[dgi]^hineZd[bVX]^cZgnVgZ
\ZcZgVaan i]dhZ l]ZgZ i]Z VbW^Zci iZbeZgVijgZ
gVc\Z ZmXZZYh )&¶&%);0 i]Z gZaVi^kZ ]jb^Y^in
gVc\ZZmXZZYh'%¶.*cdc"XdcYZch^c\0dgi]Z
Zck^gdcbZci ^h hjW_ZXi id k^WgVi^dc! h]dX`h! dg
Wjbeh#
Electrical Installation
EaVXZi]^hbVX]^cZcZVgVcZm^hi^c\edlZghdjgXZ#
BV`Z hjgZ Vaa edlZg XdgYh VgZ egdiZXiZY [gdb
igV[[^X! bViZg^Va ]VcYa^c\! bd^hijgZ! X]Zb^XVah!
dg di]Zg ]VoVgYh# BV`Z hjgZ id aZVkZ VXXZhh id
V bZVch d[ Y^hXdccZXi^c\ i]Z edlZg hdjgXZ dg
Zc\V\^c\VadX`dji$iV\djiYZk^XZ#
Lighting
A^\]i^c\ VgdjcY i]Z bVX]^cZ bjhi WZ VYZfjViZ
Zcdj\]i]VideZgVi^dchXVcWZeZg[dgbZYhV[Zan#
H]VYdlh!\aVgZ!dghigdWZZ[[ZXihi]VibVnY^higVXi
dg^beZYZi]ZdeZgVidgbjhiWZZa^b^cViZY#
Children or untrained people
may be seriously injured by
this machine. Only install in an
access restricted location.

BdYZa<&%&*B[\#h^cXZ,$.. "&*"
Assembly
Mounting
I]Z BdYZa <&%&* ^h V ide"]ZVkn bVX]^cZ#
EgZhhjgZ Veea^ZY id i]Z hVcY^c\ Vgb Yjg^c\
deZgVi^dc XdjaY ZVh^an i^e i]Z bVX]^cZ dkZg!
XVjh^c\ eZghdcVa ^c_jgn dg egdeZgin YVbV\Z# Id
egZkZcii]^h!ndjbjhi[^gbanbdjcii]^hbVX]^cZ
id V [aVi! hiVWaZ hjg[VXZ! hjX] Vh V ldg`WZcX]!
WZ[dgZWZ\^cc^c\deZgVi^dch#
Note: During assembly, the position of the sanding
arm bracket will change in relation to the motor
assembly. DO NOT mount the machine to a
surface until instructed to in the setup procedure.
I]ZWVhZd[i]ZbdidgVhhZbWanVcYi]ZhVcY^c\
Vgb WgVX`Zi ]VkZ Z^\]i ]daZh [dg bdjci^c\ i]Z
bVX]^cZidVldg`WZcX]#I]Zhigdc\Zhibdjci^c\
dei^dc ^h V I]gdj\] Bdjci! l]ZgZ ]daZh VgZ
Yg^aaZYVaai]ZlVni]gdj\]i]Zldg`WZcX]!VcY]Zm
Wdaih!lVh]Zgh!VcY]ZmcjihVgZjhZYidhZXjgZ
i]ZbVX]^cZidi]Zldg`WZcX]#
-ACHINE"ASE
7ORKBENCH
7dai
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;aViLVh]Zg
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Figure 6.:mVbeaZd[Vi]gdj\]bdjcihZije#
-ACHINE"ASE
7ORKBENCH
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Figure 7.:mVbeaZd[VY^gZXibdjcihZije#
6cdi]Zg dei^dc [dg bdjci^c\ ^h V 9^gZXi Bdjci
l]ZgZi]ZbVX]^cZ^hh^beanhZXjgZYidi]Zldg`"
WZcX]l^i]VaV\hXgZl#
This machine is top heavy and could easily
tip over during operation and cause seri-
ous personal injury or property damage.
You MUST firmly mount the machine to a
level, stable surface before connecting it to
power.
To assemble this machine:
1. Ha^YZ i]Z bdjci^c\ VYVeiZg dcid i]Z g^\]i"
]VcY VgWdg d[ i]Z bdidg VhhZbWan l^i] i]Z
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i]Vii]Z[aViZY\Z^hVii]Z&%dXadX`edh^i^dc!
Vhh]dlc^cFigure 8#
2. HZXjgZ i]Z VYVeiZg id i]Z bdidg VhhZbWan
l^i](&¿)"'%m&¿'XVehXgZlh#
Figure 8.Bdjci^c\VYVeiZg^chiVaaZY#
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^c i]Z e^kdi Vgb bdjci^c\ WgVX`Zi VcY i]Z
e^kdiVgbWgVX`Zi!i]Zcha^YZi]ZVgbWgVX`Zi
dcid i]Z bdjci^c\ WgVX`Zi! Vh h]dlc ^c
Figures 9–10#
Note: The pivot arm bracket bushing is
shipped with a lubricating grease coating on
its outside surface. This lubricant will keep
the motion of the pivot arm smooth during
operation and reduce the wear on the metal-
to-metal surfaces.
4. ;dgcdl![^c\Zg"i^\]iZci]Zi]gZZXVehXgZlh
Zcdj\] id ]daY i]Z eVgih id\Zi]Zg# Ndj l^aa
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Note: Make sure the four set screws do
not make contact with the other part of the
assembly.
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g^\]i"]VcY VgWdg l^i] i]Z Vgb WgVX`Zi Wjh]"
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XVehXgZlh#
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^c\]daZh#
7. AddhZci]Zi]gZZXVehXgZlhd[i]Ze^kdiVgb
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jhZi]Zbdjci^c\]VgYlVgZndj]VkZX]dhZc
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WgVX`ZiVhhZbWan^ceaVXZ#
Note: Before fully tightening the mounting
hardware, make sure that the three cap
screws and four set screws of the arm brack-
et assembly are loose. This will allow the
mounting bracket to lay flat on the mounting
surface.
8. I^\]iZci]Z[djghZihXgZlh^ci]ZVgbWgVX`Zi
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Figure 9.AZ[ih^YZd[e^kdiVgbWgVX`Zi
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Figure 10.G^\]ih^YZd[e^kdiVgbWgVX`Zi
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11. Ha^YZ i]Z Yg^kZ l]ZZa dcid i]Z g^\]i"]VcY
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Figure 13#
Note: It may be necessary to use a dead-
blow hammer to seat the drive wheel onto
the arbor. Take great care not to damage the
drive wheel or the threads of the arbor.
12. GZbdkZ i]Z ild i]gZVYZY `cdWh VcY [aVi
lVh]Zgh [gdb i]Z hVcY^c\ Vgb VhhZbWan!
^chZgi i]Z h]V[i ^cid i]Z e^kdi Vgb ijWZ jci^a
i]Z adX` XdaaVg gZhih dc ide d[ i]Z ijWZ! Vh
h]dlc^cFigure 14!i]ZcgZ"^chiVaai]Z`cdWh
VcY[aVilVh]Zghid]daY^i^ceaVXZ#
13. >chiVaai]Zfj^X`gZaZVhZaZkZg`cdWVhh]dlc
^cFigure 14#
14. >chiVaai]Z eaViZc WgVX`Zidcidi]Z e^kdi Vgb
l^i]i]ZegZ"^chiVaaZY]VgYlVgZ!Vhh]dlc^c
Figure 15#
10. 7VX` dji i]Z ild hZi hXgZlh ^c i]Z gdjcY
]djh^c\d[i]Ze^kdiVgb!ha^YZi]ZVgbdcid
i]ZWgVX`ZiWjh]^c\hdi]Vii]ZeaViZcWgVX`Zi
XVehXgZlhVgZ[VX^c\idi]Zg^\]i!Vhh]dlc
^cFigure 12!i]Zci^\]iZci]Z hZihXgZlh id
]daYi]Ze^kdiVgb^ceaVXZ#
Note: The pivot arm and bushing are designed
so that the set screws tighten into the grooved
surface of the bushing. This keeps the pivot
arm from sliding off the bushing when using
the tilt feature.
15. >chiVaa i]Z hVcY^c\ eaViZc dcid i]Z eaViZc
WgVX`Zi l^i] i]Z egZ"^chiVaaZY ]VgYlVgZ! Vh
h]dlc^cFigure 15#
Figure 13.9g^kZl]ZZa^chiVaaZY#
9g^kZ
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6gWdg=ZmCji
Figure 14.HVcY^c\VgbVhhZbWan^chiVaaZY#
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Figure 15.HVcY^c\eaViZcVcYWgVX`Zi^chiVaaZY#
EaViZc
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Figure 12.E^kdiVgb^chiVaaZY#
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"&-" BdYZa<&%&*B[\#h^cXZ,$..
16. GZbdkZi]Zi]gZZXVehXgZlhVcY[aVilVh]"
Zgh i]Vi ]daY i]Z ild e^ZXZh d[ i]Z idda gZhi
hjeedgiVhhZbWanid\Zi]Zg#
17. Bdjcii]Z[^ghiiddagZhihjeedgii]Vi^h[aVidc
Wdi]h^YZhidi]ZWVX`d[i]ZVgbWgVX`Zil^i]
i]Z*¿&+"&-m(¿)XVehXgZli]Zh]dgiZhid[i]Z
i]gZZ VcY [aVi lVh]Zg gZbdkZY ^c Step 16!
Vhh]dlc^cFigure 16#
18. Edh^i^dci]ZhZXdcYiddagZhihjeedgihdi]Vi
^ih [aVi [VXZ ^h V\V^chi i]Z [^ghi hjeedgi! i]Zc
hZXjgZ^il^i]i]Z&*¿&+"&-m&
&¿)XVehXgZl
VcY [aVi lVh]Zg gZbdkZY ^c Step 16! Vh
h]dlc^cFigure 17#
Note: There are several holes provided for
attaching the tool rest assembly so that you
can choose the best position for your opera-
tion.
Figure 17.IddagZhi^chiVaaZY#
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l^i] i]Z gZbV^c^c\ *¿&+"&- m &
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VcY[aVilVh]Zg!Vhh]dlc^cFigure 17#
Note: When the sanding belt is installed and
properly tensioned, there should be no more
than 1⁄8" between the tool rest and the belt to
ensure the workpiece will not become trapped
between the rest and belt during operation.
Test Run
DcXZ i]Z VhhZbWan ^h XdbeaZiZ! iZhi gjc ndjg
bVX]^cZidbV`ZhjgZ^igjchegdeZgan#
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TroubleshootingdcPage 26#
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IZX]HjeedgiVi*,%*)+".++([dgVhh^hiVcXZ#
To test run the machine:
1. BV`ZhjgZndj]VkZgZVYi]ZhV[Zin^chigjX"
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hZije VgZ XaZVgZY VlVn [gdb i]Z bVX]^cZ!
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3. BV`ZhjgZi]ZDC$D;;Wjiidc^hejh]ZY^c!
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·HigVc\ZdgjcjhjVacd^hZhh]djaYWZ^ckZh"
i^\ViZYVcYXdggZXiZYWZ[dgZdeZgVi^c\i]Z
bVX]^cZ [jgi]Zg# 6alVnh Y^hXdccZXi i]Z
bVX]^cZ[gdbedlZgl]Zc^ckZhi^\Vi^c\dg
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6. Ejh] i]Z DC$D;; Wjiidc ^c id ijgc i]Z
bVX]^cZOFF#
Figure 16.;^ghiiddagZhiWgVX`Zi^chiVaaZY#
;^ghiIdda
GZhiHjeedgi
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