Grizzly H0596 User manual

Introduction
This 25,000 RPM air belt sander requires 90 PSI,
4 CFM, and 3/8" x 13" sanding belts. Four-pack
sanding belts (Model H2322) can be purchased
separately for the Model H0596.
Inventory
A. Air Belt Sander ........................................... 1
B. 3/8" x 13" Sanding Belts .............................. 2
C. Hex Wrench 3mm ...................................... 1
MODEL H0596
AIR BELT SANDER
INSTRUCTION SHEET
Figure 2. Loosening cap screw and hex nut.
Figure 1. Model H0596.
COPYRIGHT © MAY, 2006 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#BL8253 PRINTED IN TAIWAN
Adjusting Platen and Attaching Belt
To adjust the platen:
1. Using the hex wrench, loosen the cap screw
and hex nut shown in Figure 2 and turn the
platen to the desired operating angle.
3. Tighten the cap screw and hex nut loosened
in Step 1.
Figure 3. Squaring mounting surfaces.
A
B
C
2. Make sure the platen and housing surfaces
(Figure 3A) are seated and flush with one
another. If these mounting surfaces are not
square, remove the platen from the housing
(Figure 3B) and reseat the platen and clamp
nut.
Platen
Clamp
Nut
A B
Platen
Housing Mounting Surfaces
EYE INJURY HAZARD!
Always wear safety glasses
when using this tool to
prevent serious personal
injury.
INJURY HAZARD!
Always disconnect tool from
air to prevent unexpected
operation during service.
DUST HAZARD!
Always wear respirator when
using this tool.

Figure 4. Loosening screw on platen.
Operation
To operate the sander:
1. Plug the sander into compressed air.
2. Hold the sander and push the throttle lever
(Figure 6) to operate the sander and adjust
the speed. Turn the valve screw to set the
maximum belt speed.
Figure 7. Lubricating directly into air fitting.
Maintenance
Lubricate at the beginning of the sanding task.
Place one or two drops of pneumatic tool oil
directly into the air fitting as shown in Figure 7.
A filter/lubricator/regulator set up is not recom-
mended, as excess oil in the tool could spray onto
the workpiece.
Figure 6. Sander controls.
Throttle
Lever
To attach the sanding belt:
1. Loosen the screw on the platen (Figure
4), press the wheel inward, and tighten the
screw.
2. Install the sanding belt as shown in Figure
5.
3. Loosen the screw shown in Figure 4 to auto-
matically tension the belt.
Figure 5. Installing sanding belt.
3. Remove pressure on the throttle lever to stop
the sander.
4. When the sanding belt loses its effective-
ness, disconnect the sander from air,
remove the belt and replace with a new one.
Valve
Screw
Run the sander for a few minutes to eject excess
oil, then wipe the tool down with a rag and begin
sanding. Oil the tool after use or storage.
If you need help with your new pneumatic tool,
call our Tech Support at: [phone].
Also, apply one to two squirts of non-detergent
motor oil, such as SAE 20W, into the oil ball
shown in Figure 8.
Figure 8. Oil ball.

H0596 Parts Breakdown and List
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REF PART # DESCRIPTION REF PART # DESCRIPTION
1 PH0596001 MOTOR HOUSING 24 PH0596024 SPINDLE GEAR
2 PH0596002 THROTTLE VALVE 25 P608 BALL BEARING 608ZZ
3 PH0596003 THROTTLE VALVE SPRING 3.8 X 14 26 PH0596026 WOODRUFF KEY 2 X 4.2
4 PH0596004 AIR REGULATOR 27 PH0596027 SPINDLE
5 PH0596005 O-RING 7 X 1.4 28 PH0596028 CLAMP NUT M24-1.25 X 14
6 PH0596006 O-RING 12 X 2 31 PH0596031 THROTTLE VALVE BUSHING
7 PH0596007 VALVE SCREW M14-1.25 X 9.2 32 PH0596032 O-RING
8 PH0596008 THROTTLE LEVER 33 PH0596033 BELT SET
9 PH0596009 THROTTLE LEVER PIN 34 PH0596034 EXHAUST SLEEVE
10 P696 BALL BEARING 696ZZ 35 PH0596035 HOSE ADAPTER
11 PH0596011 REAR END PLATE 36 PH0596036 ADJUSTMENT BAR
12 PH0596012 BALL 37 PH0596037 COMPRESSION SPRING 10 X 37
13 PH0596013 ROTOR COLLAR 41 PSB23M CAP SCREW M4-.7 X 12
14 PH0596014 CYLINDER 42 G3855 BALL BEARING 695ZZ
15 PH0596015 ROTOR 43 PSB20M CAP SCREW M5-.8 X 14
16 PH0596016 ROTOR BLADE 44 PH0596044 BELT WHEEL
17 PH0596017 FRONT END PLATE 45 PLN01M LOCK NUT M4-.7
18 P608 BALL BEARING 608ZZ 46 PSB23M CAP SCREW M4-.7 X 12
19 PH0596019 PINION 47 PH0596047 BELT WHEEL
20 PH0596020 MOTOR CLAMP 48 PH0596048 SPACER 5MM
21 PH0596021 HOUSING LOCK RING 49 PH0596049 OIL BALL
22 PH0596022 ANGLE HEAD BUSHING 53 PH0596053 SANDING BELT 3/8" x 13"
23 P696 BALL BEARING 696ZZ 54 PAW03M HEX WRENCH 3MM