Grizzly G8144Z User manual

-53-
G8144Z/G8145Z/G8146Z
Vertical Metal Cutting Bandsaw
SECTION 8: PARTS
G8144Z Cabinet Breakdown & Parts List
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REF PART # DESCRIPTION REF PART # DESCRIPTION
1 P8144Z001 WHEEL DOOR LOWER 15 P8144Z015 BANDSAW CABINET
2 P8144Z002 HINGE PIN LOWER 16 P8144Z016 AIR HOSE 4X6MM
3 PS05M PHLP HD SCR M5-.8 X 8 17 P8144Z017 AIR NOZZLE
4 P8144Z004 ON/OFF SWITCH W/PADDLE 18 P8144Z018 WORK LAMP 220V
5 P8144Z005 BLADE CLEANING BRUSH 19 P8144Z019 DOOR KNOB
6 PS47M PHLP HD SCR M6-1 X 25 20 PS47M PHLP HD SCR M6-1 X 25
7 P8144Z007 WHEEL DOOR UPPER 21 PSB28M CAP SCREW M6-1 X 15
8 P8144Z002 HINGE PIN UPPER 22 PW03M FLAT WASHER 6MM
9 PS05M PHLP HD SCR M5-.8 X 8 23 P8144Z023 MOTOR ACCESS PANEL
10 P8144Z010 DIGITIAL DISPLAY BRACKET 24 PW03M FLAT WASHER 6MM
11 PSB11M CAP SCREW M8-1.25 X 16 25 PS68M PHLP HD SCR M6-1 X 10
12 P8144Z012 BLADE SHEAR 26 P8144Z026 CHIP PAN
13 P8144Z013 VARIABLE SPEED DIAL 27 P8144Z027 DIGITAL DISPLAY
14 P8144Z014 AIR PUMP 28 P8144Z028 INVERTER RM5G 1HP 220V 3PH

-54- G8144Z/G8145Z/G8146Z
Vertical Metal Cutting Bandsaw
G8144Z Table & Guides Breakdown
& Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
101 PSB15M CAP SCREW M5-.8 X 20 113 PSB31M CAP SCREW M8-1.25 X 25
102 PW02M FLAT WASHER 5MM 115 P8144Z115 TRUNNION
103 P8144Z103 BLADE GUIDE 116 P8144Z116 TABLE TILT LOCK 5/8-11 X 2
104 P8144Z104 BLADE GUIDE BRACKET LOWER 117 P8144Z117 TABLE
104-1 P8144Z104-1 BLADE GUIDE BRACKET UPPER 118 PSB11M CAP SCREW M8-1.25 X 16
105 P8144Z105 GUIDE POST LOWER 119 PW01M FLAT WASHER 8MM
106 PSB64M CAP SCREW M10-1.5 X 25 120 P8144Z120 BLADE GUARD
107 P8144Z107 BLADE SUPPORT 121 PSB11M CAP SCREW M8-1.25 X 16
108 PN04 HEX NUT 5/8-11 122 P8144Z122 GUIDE POST UPPER
109 PW14 FLAT WASHER 5/8 123 PSB13M CAP SCREW M8-1.25 X 30
110 PW01M FLAT WASHER 8MM 124 PW01M FLAT WASHER 8MM
111 PB26M HEX BOLT M8-1.25 X 30 125 P8144Z125 GUIDE POST WAY
112 P8144Z112 TRUNNION BASE
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-55-
G8144Z/G8145Z/G8146Z
Vertical Metal Cutting Bandsaw
G8144Z Drive System Breakdown
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REF PART # DESCRIPTION REF PART # DESCRIPTION
201 PN01 HEX NUT 1/2-20 223 PLW06 LOCK WASHER 5/8
202 PLW07 LOCK WASHER 1/2 224 PSS20M SET SCREW M8-1.25 X 8
203 P6203 BALL BEARING 6203ZZ 225 P8144Z225 COLLAR
204 PR21M INT RETAINING RING 35MM 226 P6203 BALL BEARING 6203ZZ
205 P8144Z205 WHEEL TIRE 227 P8144Z227 WHEEL LOWER
206 P8144Z206 WHEEL UPPER 228 P8144Z228 BEARING HOUSING
207 P8144Z207 BANDSAW BLADE 1/4"W STANDARD 229 P8144Z229 SPECIAL SCREW 3/4-16
208 P6203 BALL BEARING 6203ZZ 230 PLW06M LOCK WASHER 10MM
209 PB02M HEX BOLT M6-1 X 12 231 PSB143M CAP SCREW M10-1.5 X 50
210 PW03M FLAT WASHER 6MM 233 P6205 BALL BEARING 6205ZZ
211 P8144Z211 BLADE TENSIONING HANDWHEEL 234 PR26M INT RETAINING RING 52MM
212 P8144Z212 BUSHING 235 P8144Z235 LOWER WHEEL SHAFT
213 PSB13M CAP SCREW M8-1.25 X 30 236 P8144Z236 WHEEL PULLEY
214 P8144Z214 LEADSCREW BRACKET 237 PSB36M CAP SCREW M12-1.75 X 25
215 P8144Z215 LEADSCREW 3/4-6 X 7 238 P8144Z238 MOTOR PULLEY
216 PSS09M SET SCREW M8-1.25 X 20 239 P8144Z239 MOTOR 1HP 220V 3PH
217 PLW04M LOCK WASHER 8MM 239-1 P8144Z239-1 MOTOR FAN COVER
218 P8144Z218 UPPER WHEEL SHAFT 239-2 P8144Z239-2 MOTOR FAN
219 P8144Z219 BUSHING 239-3 P8144Z239-3 MOTOR WIRING JUNCTION BOX
220 P8144Z220 LEADSCREW NUT 3/4-6 240 PVA57 V-BELT A-57 4L570
221 P8144Z221 TENSIONING WAY 241 P8144Z241 TENSIONING PANEL
222 PN09 HEX NUT 5/8-18

-56- G8144Z/G8145Z/G8146Z
Vertical Metal Cutting Bandsaw
G8145Z Cabinet Breakdown & Parts List
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REF PART # DESCRIPTION REF PART # DESCRIPTION
1 P8145Z001 WHEEL DOOR LOWER 15 P8145Z015 BANDSAW CABINET
2 P8144Z002 HINGE PIN LOWER 16 P8144Z016 AIR HOSE 4X6MM
3 PS05M PHLP HD SCR M5-.8 X 8 17 P8144Z017 AIR NOZZLE
4 P8145Z004 ON/OFF SWITCH W/PADDLE 18 P8144Z018 WORK LAMP 220V
5 P8144Z005 BLADE CLEANING BRUSH 19 P8144Z019 DOOR KNOB
6 PS47M PHLP HD SCR M6-1 X 25 20 PS47M PHLP HD SCR M6-1 X 25
7 P8145Z007 WHEEL DOOR UPPER 21 PSB28M CAP SCREW M6-1 X 15
8 P8144Z002 HINGE PIN UPPER 22 PW03M FLAT WASHER 6MM
9 PS05M PHLP HD SCR M5-.8 X 8 23 P8145Z023 MOTOR ACCESS PANEL
10 P8144Z010 DIGITIAL DISPLAY BRACKET 24 PW03M FLAT WASHER 6MM
11 PSB11M CAP SCREW M8-1.25 X 16 25 PS68M PHLP HD SCR M6-1 X 10
12 P8144Z012 BLADE SHEAR 26 P8145Z026 CHIP PAN
13 P8144Z013 VARIABLE SPEED DIAL 27 P8144Z027 DIGITAL DISPLAY
14 P8144Z014 AIR PUMP 28 P8145Z028 INVERTER RM5G 1-1/2HP 220V 3PH

-57-
G8144Z/G8145Z/G8146Z
Vertical Metal Cutting Bandsaw
G8145Z Table & Guides Breakdown
& Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
101 PSB15M CAP SCREW M5-.8 X 20 113 PSB31M CAP SCREW M8-1.25 X 25
102 PW02M FLAT WASHER 5MM 115 P8144Z115 TRUNNION
103 P8144Z103 BLADE GUIDE 116 P8144Z116 TABLE TILT LOCK 5/8-11 X 2
104 P8144Z104 BLADE GUIDE BRACKET LOWER 117 P8145Z117 TABLE
104-1 P8144Z104-1 BLADE GUIDE BRACKET UPPER 118 PSB11M CAP SCREW M8-1.25 X 16
105 P8144Z105 GUIDE POST LOWER 119 PW01M FLAT WASHER 8MM
106 PSB64M CAP SCREW M10-1.5 X 25 120 P8145Z120 BLADE GUARD
107 P8145Z107 BLADE SUPPORT 121 PSB11M CAP SCREW M8-1.25 X 16
108 PN04 HEX NUT 5/8-11 122 P8145Z122 GUIDE POST UPPER
109 PLW06 LOCK WASHER 5/8 123 PSB13M CAP SCREW M8-1.25 X 30
110 PW01M FLAT WASHER 8MM 124 PW01M FLAT WASHER 8MM
111 PB26M HEX BOLT M8-1.25 X 30 125 P8145Z125 GUIDE POST WAY
112 P8144Z112 TRUNNION BASE
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-58- G8144Z/G8145Z/G8146Z
Vertical Metal Cutting Bandsaw
G8145Z Drive System Breakdown
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REF PART # DESCRIPTION REF PART # DESCRIPTION
201 PN01 HEX NUT 1/2-20 223 PLW06 LOCK WASHER 5/8
202 PLW07 LOCK WASHER 1/2 224 PSS20M SET SCREW M8-1.25 X 8
203 P6203 BALL BEARING 6203ZZ 225 P8144Z225 COLLAR
204 PR23M INT RETAINING RING 40MM 226 P6203 BALL BEARING 6203ZZ
205 P8145Z205 WHEEL TIRE 227 P8145Z227 WHEEL LOWER
206 P8145Z206 WHEEL UPPER 228 P8144Z228 BEARING HOUSING
207 P8145Z207 BANDSAW BLADE 1/4"W STANDARD 229 P8145Z229 SPECIAL SCREW 3/4-16
208 P6203 BALL BEARING 6203ZZ 230 PLW06M LOCK WASHER 10MM
209 PB02M HEX BOLT M6-1 X 12 231 PB73M HEX BOLT M10-1.5 X 50
210 PW03M FLAT WASHER 6MM 233 P6205 BALL BEARING 6205ZZ
211 P8144Z211 BLADE TENSIONING HANDWHEEL 234 PR26M INT RETAINING RING 52MM
212 P8144Z212 BUSHING 235 P8144Z235 LOWER WHEEL SHAFT
213 PSB13M CAP SCREW M8-1.25 X 30 236 P8145Z236 WHEEL PULLEY
214 P8144Z214 LEADSCREW BRACKET 237 PSB36M CAP SCREW M12-1.75 X 25
215 P8144Z215 LEADSCREW 3/4-6 x 7 238 P8145Z238 MOTOR PULLEY
216 PSS09M SET SCREW M8-1.25 X 20 239 P8145Z239 MOTOR 1-1/2HP 220V 3PH
217 PLW04M LOCK WASHER 8MM 239-1 P8145Z239-1 MOTOR FAN COVER
218 P8144Z218 UPPER WHEEL SHAFT 239-2 P8145Z239-2 MOTOR FAN
219 P8144Z219 BUSHING 239-3 P8145Z239-3 MOTOR WIRING JUNCTION BOX
220 P8144Z220 LEADSCREW NUT 3/4-6 240 PVA58 V-BELT A-58 4L580
221 P8144Z221 TENSIONING WAY 241 P8145Z241 TENSIONING PANEL
222 PN09 HEX NUT 5/8-18

-59-
G8144Z/G8145Z/G8146Z
Vertical Metal Cutting Bandsaw
G8146Z Cabinet Breakdown & Parts List
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REF PART # DESCRIPTION REF PART # DESCRIPTION
1 P8146Z001 WHEEL DOOR LOWER 17 P8144Z017 AIR NOZZLE
2 P8144Z002 HINGE PIN LOWER 18 P8146Z018 WORK LAMP 220V
3 PS05M PHLP HD SCR M5-.8 X 8 19 P8144Z019 DOOR KNOB
4 P8146Z004 CONTROL PANEL 20 PS47M PHLP HD SCR M6-1 X 25
4-1 P8146Z004-1 POWER SWITCH W/KEY 21 PSB28M CAP SCREW M6-1 X 15
4-2 P8146Z004-2 POWER LAMP 22 PW03M FLAT WASHER 6MM
4-3 P8146Z004-3 EMERGENCY STOP BUTTON 23 P8146Z023 MOTOR ACCESS PANEL
4-4 P8146Z004-4 MOTOR ON BUTTON 24 PW03M FLAT WASHER 6MM
5 P8144Z005 BLADE CLEANING BRUSH 25 PS68M PHLP HD SCR M6-1 X 10
6 PS22M PHLP HD SCR M5-.8 X 25 26 P8146Z026 CHIP PAN
7 P8146Z007 WHEEL DOOR UPPER 27 P8144Z027 DIGITAL DISPLAY
8 P8144Z002 HINGE PIN UPPER 28 P8146Z028 INVERTER RM5G 2HP 220V 3PH
9 PS05M PHLP HD SCR M5-.8 X 8 29 P8146Z029 CONTROL PANEL
10 P8144Z010 DIGITIAL DISPLAY BRACKET 30 P8146Z030 TRANSFORMER 1PH 0-3VA
11 PSB11M CAP SCREW M8-1.25 X 16 31 P8146Z031 CONTACTOR NHD C-12D 24V
12 P8144Z012 BLADE SHEAR 32 P8146Z032 OL RELAY ARITA MR4P 24V 3-5A
13 P8144Z013 VARIABLE SPEED DIAL 33 P8146Z033 FUSE HOLDER
14 P8144Z014 AIR PUMP 34 P8146Z034 FUSE 3A
15 P8146Z015 BANDSAW CABINET 35 P8146Z035 WIRING BLOCK 10-POST
16 P8144Z016 AIR HOSE 4X6MM

-60- G8144Z/G8145Z/G8146Z
Vertical Metal Cutting Bandsaw
G8146Z Table & Lower Guide Breakdown
& Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
101 PSB15M CAP SCREW M5-.8 X 20 109 PLW06 LOCK WASHER 5/8
102 PLW02M LOCK WASHER 5MM 110 PW01M FLAT WASHER 8MM
103 P8144Z103 BLADE GUIDE 111 PSB14M CAP SCREW M8-1.25 X 20
104 P8144Z104 BLADE GUIDE BRACKET LOWER 112 P8146Z112 TRUNNION BASE
105 P8146Z105 GUIDE POST LOWER 113 PSB14M CAP SCREW M8-1.25 X 20
106 PSB06M CAP SCREW M6-1 X 25 115 P8146Z115 TRUNNION
107 P8144Z107 BLADE SUPPORT 116 P8144Z116 TABLE TILT LOCK 5/8-11 X 2
108 PN04 HEX NUT 5/8-11 117 P8146Z117 TABLE
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 

-61-
G8144Z/G8145Z/G8146Z
Vertical Metal Cutting Bandsaw
G8146Z Motor & Lower Wheel Breakdown
& Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
201 P8146Z201 WHEEL TIRE 212 P8146Z212 BEARING HOUSING
202 P8146Z202 BANDSAW BLADE 3/8"W STANDARD 213 PB25M HEX BOLT M12-1.75 X 25
203 P8146Z203 WHEEL LOWER 214 P8146Z214 WHEEL PULLEY
204 PB170M HEX BOLT M10-1.5 X 10 215 PVA66 V-BELT A-66 4L660
205 P8146Z205 COLLAR 216 PSS16M SET SCREW M8-1.25 X 10
206 PSS20M SET SCREW M8-1.25 X 8 217 P8146Z217 MOTOR PULLEY
207 P6206 BALL BEARING 6206ZZ 218 P8146Z218 MOTOR 2HP 220V 3PH
208 PK107M KEY 8 X 8 X 20 218-1 P8146Z218-1 MOTOR FAN COVER
209 P8146Z209 LOWER WHEEL SHAFT 218-2 P8146Z218-2 MOTOR FAN
210 P8146Z210 SPECIAL SCREW 3/4-16 218-3 P8146Z218-3 MOTOR WIRING JUNCTION BOX
211 PB73M HEX BOLT M10-1.5 X 50
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

-62- G8144Z/G8145Z/G8146Z
Vertical Metal Cutting Bandsaw
G8146Z Guide Post Breakdown & Parts List
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REF PART # DESCRIPTION REF PART # DESCRIPTION
501 PSB15M CAP SCREW M5-.8 X 20 514 P8146Z514 GUIDE POST PINION GEAR 15T OD 32MM
502 PW02M FLAT WASHER 5MM 515 P8146Z515 WORM GEAR P6.2832 OD 27MM
503 P8144Z503 BLADE GUIDE 516 P8146Z516 COLLAR
504 P8144Z504 BLADE GUIDE BRACKET UPPER 517 P8146Z517 HANDWHEEL HANDLE
505 P8144Z505 BLADE SUPPORT 518 P8146Z518 HANDWHEEL
506 PSB02M CAP SCREW M6-1 X 20 519 PSS02M SET SCREW M6-1 X 6
507 PRP102M ROLL PIN 4 X 36 520 P8146Z520 BRACKET
508 P8146Z508 GUIDE POST CLAMP PLATE 521 PLW03M LOCK WASHER 6MM
509 P8146Z509 GUIDE POST RACK 522 PSB02M CAP SCREW M6-1 X 20
510 P8146Z510 GUIDE POST BRACKET 523 P8146Z523 BLADE GUARD
511 P8146Z511 SPECIAL FLAT WASHER 13 X 35 X T2 524 PW04M FLAT WASHER 10MM
512 P8146Z512 LOCK KNOB 7/16-14 X 7/8 525 PSB146M CAP SCREW M10-1.5 X 15
513 P8146Z513 SPECIAL SCREW 1/2-12 X 9/16

-63-
G8144Z/G8145Z/G8146Z
Vertical Metal Cutting Bandsaw
G8146Z Upper Wheel Breakdown & Parts List
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REF PART # DESCRIPTION REF PART # DESCRIPTION
603 PN09 HEX NUT 5/8-18 612 PSS02M SET SCREW M6-1 X 6
604 PLW06 LOCK WASHER 5/8 613 P8146Z613 COLLAR
605 P6304 BALL BEARING 6304ZZ 614 P2901 THRUST BEARING 2901
606 P8146Z606 WHEEL UPPER 615 P8146Z615 TENSIONING WAY
607 P8146Z607 UPPER WHEEL SHAFT 616 P8146Z616 LEADSCREW BRACKET
608 P8146Z608 SLIDING BLOCK 617 PSB31M CAP SCREW M8-1.25 X 25
609 PB07M HEX BOLT M8-1.25 X 25 618 P8146Z618 LEADSCREW 5/8-18 X 11-13/16
610 PLW04M LOCK WASHER 8MM 619 P8146Z619 HANDWHEEL
611 P8146Z611 LOCK PLATE 620 PSS16M SET SCREW M8-1.25 X 10

-64- G8144Z/G8145Z/G8146Z
Vertical Metal Cutting Bandsaw
Welder Station Breakdown
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-65-
G8144Z/G8145Z/G8146Z
Vertical Metal Cutting Bandsaw
Welder Station Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
301 PB96 HEX BOLT 1/4-20 X 4 326 PS11M PHLP HD SCR M6-1 X 16
302 P8144Z302 TRANSFORMER BRACKET 327 PS26M PHLP HD SCR M6-1 X 20
303 PW06 FLAT WASHER 1/4 328 P8144Z328 WELDING PANEL
304 PN05 HEX NUT 1/4-20 329 P8144Z329 CLAMP PRESSURE KNOB
305 P8144Z305 LIMIT SWITCH 330 PEC02M E-CLIP 4MM
306 PSB06M CAP SCREW M6-1 X 25 331 P8144Z331 CLAMP LEVER
307 PSB04M CAP SCREW M6-1 X 10 332 P8144Z332 SHAFT
308 P8144Z308 LIMIT SWITCH BRACKET 333 P8144Z333 WELDING CLAMP RIGHT
309 P8144Z309 SLIDING BLOCK 334 P8144Z334 INSULATING PLATE
310 P8144Z310 WELDING CLAMP LEFT 335 PW03M FLAT WASHER 6MM
311 P8144Z311 WELDING JAW LEFT 336 PSB02M CAP SCREW M6-1 X 20
312 PSB26M CAP SCREW M6-1 X 12 337 PSB02M CAP SCREW M6-1 X 20
313 PEC02M E-CLIP 4MM 338 P8144Z338 WELDING JAW RIGHT
314 P8144Z314 SHAFT 339 PSB02M CAP SCREW M6-1 X 20
315 P8144Z315 CLAMP LEVER 340 PN01M HEX NUT M6-1
316 PSB26M CAP SCREW M6-1 X 12 341 PW03M FLAT WASHER 6MM
317 P8144Z317 SLIDING BLOCK BASE 342 P8144Z342 PRESSURE CAM
318 PS11M PHLP HD SCR M6-1 X 16 343 P8144Z343 CAM SHAFT
319 P8144Z319 GRINDER COVER 344 P8144Z344 TENSION SPRING 0.8 X 25MM
320 PN01M HEX NUT M6-1 345 PS04 PHLP HD SCR 1/4-20 X 1/2
321 PW03M FLAT WASHER 6MM 346 P8144Z346 BRACKET
322 P8144Z322 GRINDING WHEEL 2-1/2"D 347 P8144Z347 ANNEALING PUSH BUTTON
323 PW03M FLAT WASHER 6MM 348 P8144Z348 WELDING PUSH BUTTON
324 P8144Z324 GRINDER MOTOR 1/8HP 220V 1PH 349 P8144Z349 TRANSFORMER 1.2KVA 220V (G8144Z)
324-1 P8144Z324-1 S CAPACITOR 3M 250V 3/4 X 1-1/4 349 P8145Z349 TRANSFORMER 2KVA 220V (G8145Z)
325 P8144Z325 ON/OFF SWITCH 349 P8146Z349 TRANSFORMER 4.2KVA 220V (G8146Z)

-66- G8144Z/G8145Z/G8146Z
Vertical Metal Cutting Bandsaw
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Label Placement & List
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine
MUST maintain the original location and readability of the labels on the machine. If any label is
removed or becomes unreadable, REPLACE that label before using the machine again. Contact
Grizzly at [phone] or www.grizzly.com to order new labels.
REF PART # DESCRIPTION REF PART # DESCRIPTION
401 P8144Z401 MODEL # LABEL (G8144Z) 407 P8144Z407 MACHINE ID LABEL (G8144Z)
401 P8145Z401 MODEL # LABEL (G8145Z) 407 P8145Z407 MACHINE ID LABEL (G8145Z)
401 P8146Z401 MODEL # LABEL (G8146Z) 407 P8146Z407 MACHINE ID LABEL (G8146Z)
402 P8144Z402 BLADE SPECIFICATION LABEL 408 P8144Z408 BLADE HAZARD LABEL VERT L
403 P8144Z403 POWER DISCONNECT LABEL VERT S 409 P8144Z409 DOOR INJURY HAZARD LABEL VERT S
404 P8144Z404 EYE/LUNG HAZARD LABEL VERT L 410 PPAINT-11 GRIZZLY PUTTY TOUCH UP PAINT
405 P8144Z405 READ MANUAL LABEL VERT L 411 P8144Z411 UNSTABLE WORKPIECE LABEL
406 G8588 GRIZZLY NAMEPLATE 9-1/2" X 4-1/2"