Grizzly T23089 User manual

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
MODEL T23089
AIR CUT-OFF SAW
INSTRUCTION MANUAL

This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre-
hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equip-
ment, such as those dust masks that are specially designed to filter
out microscopic particles.

SECTION 1: SAFETY
Safety Instructions For Pneumatic Tools
KEEP ALL SAFETY DEVICES IN PLACE
REMOVE ADJUSTING KEYS AND
WRENCHES.
KEEP WORK AREA CLEAN.
DO NOT USE IN DANGEROUS
ENVIRONMENT.
KEEP CHILDREN AND VISITORS
AWAY.
MAKE WORKSHOP CHILD PROOF
DO NOT FORCE TOOL.
USE THE RIGHT TOOL.
DO NOT USE UNDER THE INFLUENCE
OF DRUGS OR ALCOHOL.
For Your Own Safety Read Instruction Manual
Before Operating This Equipment
The purpose of safety symbols is to attract your attention to possible hazard-
ous conditions. This manual uses a series of symbols and signal words which
are intended to convey the level of importance of the safety messages. The
progression of symbols is described below. Remember that safety messages by
themselves do not eliminate danger and are not a substitute for proper accident
prevention measures.
Indicates an imminent hazardous situation which, if
not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if
not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if
not avoided, MAY result in minor or moderate injury.
It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful infor-
mation about proper operation of the equipment.
NOTICE

USE PROPER AIR HOSE
EXPLOSION HAZARD.
ALWAYS USE SAFETY GLASSES.
WEAR APPROVED HEARING
PROTECTION.
Safety Instructions for
Pneumatic Tools (continued)
Like all machinery there is potential
danger when operating this
machine. Accidents are frequently
caused by lack of familiarity or
failure to pay attention. Use this
machine with respect and caution
to lessen the possibility of operator
injury. If normal safety precautions
are overlooked or ignored, serious
personal injury may occur.
No list of safety guidelines can be
complete. Every shop environment
is different. Always consider safety
first, as it applies to your individual
working conditions. Use this and
other machinery with caution and
respect. Failure to do so could result
in serious personal injury, damage to
equipment or poor work results.
SECURE WORK.
MAINTAIN TOOLS WITH CARE.
WEAR PROPER APPAREL.
REDUCE THE RISK OF
UNINTENTIONAL USE.

Additional Safety Instructions
for Air Cut-Off Saws
EYE PROTECTION.
CRACKED WHEEL.
WHEEL FLANGES.
SIDE GRINDING.
WHEEL SPEED RATING.
LUNG PROTECTION.
TOOL STABILITY.
HAND/WHEEL CONTACT.
FIRE/EXPLOSION HAZARD.
IMPACT INJURIES.
CORRECT WHEELS.
ENTANGLEMENT HAZARD.
RISK OF ELECTRIC SHOCK.
CHANGING WHEELS.

SECTION 2: INTRODUCTION
Foreword
Specifications
Contact Info

Inventory
Assembly
Air Connection
Figure 1.
Description Qty
A.
B.
C.
SECTION 3: SETUP
Figure 2
Fittings
Water
Separator
Air
Regulator
Automatic
Oiler
Main Air
Supply Hose
Male Female
Air
Compressor
Piping
Filter
In-Line
Your
Tool
Oiler
Filter
Regulator
Quick-Disconnect
Lead-In
Hose
(Optional)
(Optional)
Figure 2.

Never use this tool without the guard
installed. DO NOT modify the guard
in any way. Using this tool with a
removed or modified guard greatly
increases the risk of personal injury.
SECTION 4: OPERATIONS
EYE INJURY HAZARD!
Wear safety goggles with full eye
protection from all sides when
using this grinder.
ACCIDENTAL
START HAZARD!
Disconnect before
service or tool
changes.
AIR PRESSURE
HAZARD!
Never exceed max
PSI rating for tool.
LUNG/EAR
INJURY HAZARD!
Wear protective
equipment when
using this tool.
This tool presents serious injury
hazards to untrained users. Read
through this entire manual to
become familiar with the controls
and operations before using the
tool!
Using the Cut-Off Saw
To use the cut-off saw:
1.
2.
3.
4.
ON
5. OFF
Note: To avoid accidental startup, dis-
connect the tool from the air supply
when it is not in use.

Changing Cut-Off Wheels
www.grizzly.com
3.
4.
To change the cut-off wheel:
1.
2.
Figure 3
Figure 3.
An incorrect size wheel or one not
rated for at least 18,000 RPM will
not work properly with this tool and
could fly apart and cause operator
injury. Always make sure to install
only 3" cut-off wheels with a 3⁄8" bore
on this tool.

SECTION 5: ACCESSORIES
H7573—2" Mini Clamp Vise
T23890—3" Cut-Off Wheel
Figure 5.
Figure 4.
T20881—In-Line Lubricator 1⁄4"NPT
T20887—Pressure Regulator 1⁄4"NPT
G6261—Water Filter 1⁄4"NPT
Figure 6.
G6261
T20881
T20887
T20554—Compressor Oil 32 oz.
T20555—Tool Oil 8 oz.
Figure 7.

H0736—Shop Fox® Safety Glasses
H7194—Bifocal Safety Glasses 1.5
H7195—Bifocal Safety Glasses 2.0
H7196—Bifocal Safety Glasses 2.5
T20502—Face Shield Crown Protector
T20503—Face Shield Window
T20451—"Kirova" Clear Safety Glasses
T20452—"Kirova" Anti-Reflective
Safety Glasses
Figure 8.
T20451
H0736
H7194
T20502 T20452
T20503
T20928—Nuisance Dust Mask
T21767—Smart Mask
G7870—Half Mask Respirator:
Oil / Organic Vapor
G7871—Particulate Filter
G7872—Filter Retainer
G7866—Particulate Respirator
G7867—Particulate Respirator w/Valve
Figure 10.
G7870 G7872 G7871
G7866
G7867
T21767
Figure 9.
H4978—Deluxe Earmuffs - 27dB
H4979—Twin Cup Hearing Prot. - 29dB
T20446—Ear Plugs 200 Pair - 31dB
H4978
T20446
H4979

SECTION 6: MAINTENANCE
EYE INJURY HAZARD!
Wear safety goggles with full eye
protection from all sides when
using or servicing this grinder.
ACCIDENTAL
START HAZARD!
Disconnect before
service or tool
changes.
AIR PRESSURE
HAZARD!
Never exceed 100
PSI on this tool!
Regular Maintenance
These procedures should be done
before and after each use:
These procedures should be done
periodically:
Lubrication
Manual Lubrication
Automatic Lubrication:
Figure 2

Troubleshooting
Symptom Possible Cause Solution
1.
2.
3.
4.
5.
6.
7.
1.
2.
3.
4.
5.
6.
7.
SECTION 7: SERVICE
IMPORTANT: Air tool repairs must be completed by a qualified service person.

Symptom Possible Cause Solution
1. 1.
1.
2.
3.
4.
5.
6.
1.
2.
3.
4.
5.
6.
OFF
1.
2.
1.
OFF
2.
1.
1.
1.
1.

SECTION 8: PARTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
18 19
20
21
22
23
24
24
25
26
27
28
29
30
31
32
33
REF PART # DESCRIPTION REF PART # DESCRIPTION
1 N/A VALVE RETAINER 18 N/A PIN
2 N/A O-RING 19 N/A ROTOR BLADE
3 N/A O-RING 20 N/A ROTOR
4 N/A AIR REGULATOR 21 N/A CYLINDER
5 N/A COMPRESION SPRING 22 N/A SPACER
6 N/A VALVE STEM BUSHING 23 N/A FRONT SLEEVE
7 N/A VALVE STEM 24 N/A BEARING
8 N/A O-RING 25 N/A SPACER
9 N/A AIR INLET 26 N/A DISC RETAINER
10 N/A EXHAUST SLEEVE 27 N/A CLAMP NUT
11 N/A O-RING 28 N/A GUARD
12 N/A ROLL PIN 29 N/A NUT
13 N/A LEVER 30 N/A WASHER
14 N/A OUTER CASE 31 N/A SCREW
15 N/A MAIN HOUSING 32 N/A ARBOR WRENCH
16 N/A BEARING 33 XPAW05M HEX WRENCH 5MM
17 N/A REAR PLATE
Parts breakdown provided for reference only. Not all parts shown are available for purchase.

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