Grizzly G0580 User manual
MODEL G0580
14" BANDSAW
OWNER'S MANUAL
(For models manufactured since 11/06)
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WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre-
hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
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OUTMICROSCOPICPARTICLES
Table of Contents
INTRODUCTION............................................... 2
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>YZci^[^XVi^dc################################################### (
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SECTION 1: SAFETY....................................... 6
HV[Zin>chigjXi^dch[dgBVX]^cZgn################## +
6YY^i^dcVaHV[Zin[dg7VcYhVlh##################### -
SECTION 2: POWER SUPPLY ........................ 9
SECTION 3: SETUP ....................................... 12
CZZYZY[dgHZije######################################### &'
JceVX`^c\#################################################### &'
=VgYlVgZGZXd\c^i^dc8]Vgi####################### &(
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8Va^WgVi^c\IVWaZI^aiHXVaZ########################## '-
6a^\c^c\IVWaZ############################################## '.
6a^\c^c\;ZcXZ############################################# '.
B^iZg<Vj\Z################################################# (%
SECTION 4: OPERATIONS ........................... 31
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9^hVWa^c\Hl^iX]########################################### ('
Ldg`e^ZXZ>cheZXi^dc################################### ('
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IVWaZI^ai###################################################### ((
7aVYZ>c[dgbVi^dc######################################### ()
7aVYZ8]Vc\Z############################################## (+
7Vh^X8jii^c\I^eh######################################## (,
8jii^c\Dei^dch############################################ (,
G^ee^c\######################################################### (,
8gdhhXjii^c\################################################# (-
GZhVl^c\##################################################### (-
8jii^c\8jgkZh############################################# (.
HiVX`ZY8jih################################################ )%
SECTION 5: ACCESSORIES......................... 41
SECTION 6: MAINTENANCE......................... 43
HX]ZYjaZ###################################################### )(
8aZVc^c\EgdiZXi^c\################################## )(
AjWg^XVi^dc################################################### )(
GZYgZhh^c\GjWWZgI^gZh############################# ))
SECTION 7: SERVICE ................................... 45
IgdjWaZh]ddi^c\########################################### )*
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GZeaVX^c\K"7Zai########################################## )-
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L]ZZa6a^\cbZci########################################## ).
7aVYZAZVY################################################### *'
SECTION 8: WIRING...................................... 53
L^g^c\HV[Zin>chigjXi^dch############################ *(
L^g^c\9^V\gVb############################################ *)
SECTION 9: PARTS....................................... 55
BV^c############################################################# **
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;ZcXZ########################################################### *-
AVWZah########################################################## *-
WARRANTY & RETURNS ............................. 61
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INTRODUCTION
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Contact Info
For Your Own Safety, Read Instruction
Manual Before Operating Bandsaw
a) Wear eye protection.
b) Do not remove jammed cutoff pieces
until blade has stopped.
c) Maintain proper adjustment of blade
tension, blade guides, and thrust
bearings.
d) Adjust upper guide to just clear
workpiece.
e) Hold workpiece firmly against table.
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Identification
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Machine Data Sheet
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Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
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Weight.............................................................................................................................................................. 154 lbs.
Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 26 x 27 x 67-1/4 in.
Footprint (Length x Width)............................................................................................................................ 24 x 22 in.
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Type............................................................................................................................................................. Cardboard
Content........................................................................................................................................................... Machine
Weight.............................................................................................................................................................. 165 lbs.
Length x Width x Height................................................................................................................. 45 x 20-1/2 x 15 in.
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Minimum Circuit Size........................................................................................................................................ 15 amp
Switch........................................................................................................................................ Toggle Paddle Switch
Switch Voltage........................................................................................................................................................ 115
Cord Length............................................................................................................................................................ 6 ft.
Cord Gauge................................................................................................................................................... 16 gauge
Plug Included.......................................................................................................................................................... Yes
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Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower............................................................................................................................................. 3/4 HP
Voltage.............................................................................................................................................. 115V/230V
Prewired..................................................................................................................................................... 115V
Phase....................................................................................................................................................... Single
Amps........................................................................................................................................................ 9/4.5A
Speed................................................................................................................................................ 1725 RPM
Cycle......................................................................................................................................................... 60 Hz
Number of Speeds............................................................................................................................................ 1
Power Transfer ........................................................................................................................................ V-Belt
Bearings................................................................................................. Shielded and Permanently Lubricated
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Bandsaw Size............................................................................................................................................ 14 in.
Blade Speeds..................................................................................................................................... 3000 FPM
Table Tilt.......................................................................................................................... Left 15, Right 45 deg.
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Maximum Cutting Height....................................................................................................................... 6-1/4 in.
Max Capacity Left of Blade.................................................................................................................. 13-1/2 in.
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Standard Blade Length........................................................................................................................ 93-1/2 in.
Blade Length Range.............................................................................................................. 92-1/2 - 93-1/2 in.
Blade Width Range........................................................................................................................... 1/8 - 3/4 in.
Upper Blade Guides............................................................ Plastic Guide Blocks with Ball Bearing Rear Blade
Lower Blade Guides............................................................ Plastic Guide Blocks with Ball Bearing Rear Blade
Guide Post Size....................................................................................................................... 0.748 (19mm) in.
Guide Post Type................................................................................................................................ Solid Steel
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Table Length.............................................................................................................................................. 14 in.
Table Width................................................................................................................................................ 14 in.
Table Thickness.................................................................................................................................... 1-1/2 in.
Floor to Table Height........................................................................................................................... 43-7/8 in.
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Locks in Front............................................................................................................................................... Yes
Locks in Rear................................................................................................................................................. No
Adjustable for Blade Lead............................................................................................................................ Yes
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Table....................................................................................................................... Precision Ground Cast Iron
Rip Fence .......................................................................................................................................... Aluminum
Base....................................................................................................................................... Pre-Formed Steel
Body..................................................................................................................................................... Cast Iron
Upper Wheel...................................................................................................... Computer Balanced Aluminum
Lower Wheel...................................................................................................... Computer Balanced Aluminum
Tire.......................................................................................................................................................... Rubber
Wheel Cover ......................................................................................................................... Pre-Formed Steel
Paint........................................................................................................................................... Powder Coated
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Wheel Diameter................................................................................................................................... 13-3/4 in.
Wheel Width.......................................................................................................................................... 1-1/8 in.
Number of Dust Ports....................................................................................................................................... 1
Dust Port Size.............................................................................................................................................. 4 in.
Mobile Base........................................................................................................................................... G7314Z
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ISO 9001 Factory .................................................................................................................................................. Yes
Country Of Origin ............................................................................................................................................. Taiwan
Warranty ........................................................................................................................................................... 1 Year
Serial Number Location ............................................................................................ ID Label on Upper Wheel Cover
Customer Assembly & Setup Time .................................................................................................................... 1 hour
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Hinged Wheel Covers
Cast Iron Frame
Upper and Lower Guide Blocks and Thrust Bearings
Open Frame Stand
All Ball Bearing Construction
Maximum Cutting Height 12" With Optional Riser Block Installed
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For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of impor-
tance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures.
WEARING PROPER APPAREL. 9d cdi lZVg
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HEARING PROTECTION. 6alVnh lZVg ]ZVg"
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MENTAL ALERTNESS. 7Z bZciVaan VaZgi l]Zc
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OWNER’S MANUAL. GZVY VcY jcYZghiVcY
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EYE PROTECTION.6alVnhlZVg6CH>"VeegdkZY
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HAZARDOUS DUST. 9jhi XgZViZY l]^aZ jh^c\
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VcYValVnhlZVgVC>DH="VeegdkZYgZhe^gVidgid
gZYjXZndjgg^h`#
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety Instructions for Machinery
SECTION 1: SAFETY
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DISCONNECTING POWER SUPPLY.6alVnhY^h"
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ZYdgjc^ciZci^dcVahiVgi#
APPROVED OPERATION. JcigV^cZY deZgVidgh
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DANGEROUS ENVIRONMENTS. 9d cdi jhZ
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ONLY USE AS INTENDED. Dcan jhZ bVX]^cZ
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CHILDREN & BYSTANDERS. @ZZe X]^aYgZc
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REMOVE ADJUSTING TOOLS. CZkZg aZVkZ
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FORCING MACHINERY.9dcdi[dgXZbVX]^cZ#
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NEVER STAND ON MACHINE.HZg^djh^c_jgndg
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STABLE MACHINE. JcZmeZXiZYbdkZbZciYjg"
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UNATTENDED OPERATION. CZkZg aZVkZ
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OFFVcYZchjgZVaabdk^c\eVgihXdbeaZiZanhide
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MAINTAIN WITH CARE.;daadlVaabV^ciZcVcXZ
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CHECK DAMAGED PARTS. GZ\jaVgan ^cheZXi
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MAINTAIN POWER CORDS. L]Zc Y^hXdccZXi"
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bVn YVbV\Z i]Z l^gZh ^ch^YZ# 9d cdi ]VcYaZ
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VgZVh!]Vgh]X]Zb^XVah!VcYlZi$YVbeadXVi^dch#
EXPERIENCING DIFFICULTIES. >[ Vi Vcn i^bZ
ndj VgZ ZmeZg^ZcX^c\ Y^[[^Xjai^Zh eZg[dgb^c\ i]Z
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Additional Safety for Bandsaws
BLADE CONDITION. 9d cdi deZgViZ l^i] Yjaa!
XgVX`ZYdgWVYanldgcWaVYZ#9jaaWaVYZhgZfj^gZ
bdgZ Z[[dgi id eZg[dgb i]Z Xji VcY ^cXgZVhZ i]Z
g^h` d[ `^X`WVX`# >cheZXi WaVYZh [dg XgVX`h VcY
b^hh^c\iZZi]WZ[dgZZVX]jhZ#
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dXXjg#
WORKPIECE MATERIAL. I]^h bVX]^cZ ^h
^ciZcYZY[dgXjii^c\cVijgVaVcYbVc"bVYZlddY
egdYjXih! VcY aVb^cViZ XdkZgZY lddY egdYjXih#
I]^hbVX]^cZ^hCDIYZh^\cZYidXjibZiVa!\aVhh!
hidcZ!i^aZ!ZiX#
BLADE REPLACEMENT.IdVkd^Yb^h]Vehi]Vi
XdjaYgZhjai^cdeZgVidg^c_jgn!bV`ZhjgZi]ZWaVYZ
iZZi][VXZYdlcidlVgYi]ZiVWaZVcYi]ZWaVYZ^h
egdeZganiZch^dcZYVcYigVX`ZYWZ[dgZdeZgVi^c\#
BLADE SPEED. Bdk^c\ i]Z ldg`e^ZXZ V\V^chi
VWaVYZi]Vi^hcdiVi[jaaheZZYXdjaYXVjhZ`^X`"
WVX`#6alVnhVaadli]ZWaVYZidXdbZid[jaaheZZY
WZ[dgZhiVgi^c\i]ZXji#
GUARDS.I]ZWaVYZ\jVgYegdiZXihi]ZdeZgVidg
[gdb i]Z bdk^c\ WVcYhVl WaVYZ# DCAN deZgViZ
i]^hWVcYhVll^i]i]ZWaVYZ\jVgY^chiVaaZY#
CUTTING TECHNIQUES. EaVc ndjg deZgVi^dc
hd i]Z WaVYZ ValVnh Xjih id i]Z djih^YZ d[ i]Z
ldg`e^ZXZ# 9D CDI WVX` i]Z ldg`e^ZXZ VlVn
[gdb i]Z WaVYZ l]^aZ i]Z WVcYhVl ^h gjcc^c\!
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>[ ndj cZZY id WVX` i]Z ldg`e^ZXZ dji! ijgc i]Z
WVcYhVlD;;VcY lV^i[dgi]ZWaVYZ idXdbZid
VXdbeaZiZhide#9DCDIil^hidgejiZmXZhh^kZ
higZhhdci]ZWaVYZi]ViXdjaYYVbV\Z^i#
LEAVING WORK AREA.CZkZgaZVkZVbVX]^cZ
gjcc^c\jcViiZcYZY#6aadli]Z WVcYhVlidXdbZ
idVXdbeaZiZhideVcYjhZi]ZeVYadX`idY^hVWaZ
i]ZbVX]^cZWZ[dgZndjaZVkZ^ijcViiZcYZY#
FEED RATE. Id Vkd^Y i]Z g^h` d[ i]Z ldg`e^ZXZ
ha^ee^c\VcYXVjh^c\deZgVidg^c_jgn!ValVnh[ZZY
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l^i]ndjg[^c\Zgh!VbejiVi^dcdgaVXZgVi^dc^c_jg^Zh
XdjaYdXXjg#
BLADE CONTROL.IdVkd^YhZg^djheZghdcVa
^c_jgn!9DCDIViiZbeiidhidedghadli]ZWaVYZ
l^i]ndjg]VcYdgi]Zldg`e^ZXZ#6aadli]ZWaVYZ
idhidedc^ihdlc#
Like all machinery there is potential danger
when operating this machine. Accidents
are frequently caused by lack of familiarity
or failure to pay attention. Use this machine
with respect and caution to decrease the
risk of operator injury. If normal safety pre-
cautions are overlooked or ignored, seri-
ous personal injury may occur.
No list of safety guidelines can be com-
plete. Every shop environment is different.
Always consider safety first, as it applies
to your individual working conditions. Use
this and other machinery with caution and
respect. Failure to do so could result in
serious personal injury, damage to equip-
ment, or poor work results.
BdYZa<%*-%B[\#H^cXZ&&$%+ "."
SECTION 2: POWER SUPPLY
Availability
7Z[dgZ^chiVaa^c\i]ZbVX]^cZ!Xdch^YZgi]ZVkV^a"
VW^a^inVcYegdm^b^ind[i]ZgZfj^gZYedlZghjeean
X^gXj^i# >[ Vc Zm^hi^c\ X^gXj^i YdZh cdi bZZi i]Z
gZfj^gZbZcih[dgi]^hbVX]^cZ!VcZlX^gXj^ibjhi
WZ ^chiVaaZY# Id b^c^b^oZ i]Z g^h` d[ ZaZXigdXj"
i^dc![^gZ!dgZfj^ebZciYVbV\Z!^chiVaaVi^dcldg
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VcYZaZXig^XVal^g^c\bjhiWZYdcZWnVfjVa^[^ZY
ZaZXig^X^Vc^cVXXdgYVcXZl^i]VaaVeea^XVWaZXdYZh
VcYhiVcYVgYh#
Electrocution, fire, or
equipment damage may
occur if machine is not
correctly grounded and
connected to the power
supply.
Full-Load Current Rating
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bVX]^cZYgVlhVi&%%d[i]ZgViZYdjiejiedlZg#
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VbeZgV\ZYgVlcWni]ZaVg\Zhibdidgdghjbd[Vaa
bdidghVcYZaZXig^XVaYZk^XZhi]Vib^\]ideZgViZ
VidcZi^bZYjg^c\cdgbVadeZgVi^dch#
Full-Load Current Rating at 115V........ 9 Amps
Full-Load Current Rating at 230V .... 4.5 Amps
I]Z[jaa"adVYXjggZci^hcdii]ZbVm^bjbVbdjci
d[Vbehi]Vii]ZbVX]^cZl^aaYgVl#>[i]ZbVX]^cZ
^hdkZgadVYZY!^il^aaYgVlVYY^i^dcVaVbehWZndcY
i]Z[jaa"adVYgVi^c\#
>[i]ZbVX]^cZ^hdkZgadVYZY[dgVhj[[^X^ZciaZc\i]
d[i^bZ!YVbV\Z!dkZg]ZVi^c\!dg[^gZbVngZhjai·
ZheZX^Vaan ^[ XdccZXiZY id Vc jcYZgh^oZY X^gXj^i#
Id gZYjXZ i]Zg^h`d[i]ZhZ ]VoVgYh!Vkd^Y dkZg"
adVY^c\ i]Z bVX]^cZ Yjg^c\ deZgVi^dc VcY bV`Z
hjgZ^i^hXdccZXiZYidVedlZghjeeanX^gXj^ii]Vi
bZZihi]ZgZfj^gZbZcih^ci]Z[daadl^c\hZXi^dc#
For your own safety and protection of
property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.
Note: The circuit requirements listed in this man
-
ual apply to a dedicated circuit—where only on
e
machine will be running at a time. If this machin
e
will be connected to a shared circuit where mul
-
tiple machines will be running at the same time,
consult a qualified electrician to ensure that th
e
circuit is properly sized for safe operation.
6 edlZg hjeean X^gXj^i ^cXajYZh Vaa ZaZXig^XVa
Zfj^ebZciWZilZZci]ZWgZV`ZgWdmdg[jhZeVcZa
^ci]ZWj^aY^c\VcYi]ZbVX]^cZ#I]ZedlZghje"
eanX^gXj^ijhZY[dgi]^hbVX]^cZbjhiWZh^oZYid
hV[Zan]VcYaZi]Z[jaa"adVYXjggZciYgVlc[gdbi]Z
bVX]^cZ [dg Vc ZmiZcYZY eZg^dY d[ i^bZ# >[ i]^h
bVX]^cZ ^h XdccZXiZY id V X^gXj^i egdiZXiZY Wn
[jhZh!jhZVi^bZYZaVn[jhZbVg`ZY9#
Circuit Information
Circuit Requirements for 230V
Nominal Voltage ........................................230V
Cycle..........................................................60 Hz
Phase........................................... Single-Phase
Power Supply Circuit ......................... 15 Amps
Plug/Receptacle ............................. NEMA 6-15
I]^h bVX]^cZ XVc WZ XdckZgiZY id deZgViZ dc V
'(%KedlZghjeeangZ[ZgidVoltage Conversion
^chigjXi^dchi]Vi]VhVkZg^[^ZY\gdjcYVcYbZZih
i]Z[daadl^c\gZfj^gZbZcih/
I]^h bVX]^cZ ^h egZl^gZY id deZgViZ dc V &&*K
edlZghjeeanX^gXj^ii]Vi]VhVkZg^[^ZY\gdjcYVcY
bZZihi]Z[daadl^c\gZfj^gZbZcih/
Circuit Requirements for 115V
Nominal Voltage ........................................ 115V
Cycle..........................................................60 Hz
Phase........................................... Single-Phase
Power Supply Circuit ......................... 15 Amps
Plug/Receptacle ............................. NEMA 5-15
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l^gZl^i]\gZZc^chjaVi^dcl^i]dgl^i]djinZaadl
hig^eZh^hi]ZZfj^ebZci"\gdjcY^c\l^gZ#>[gZeV^g
dggZeaVXZbZcid[i]ZedlZgXdgYdgeaj\^hcZX"
ZhhVgn!YdcdiXdccZXii]ZZfj^ebZci"\gdjcY^c\
l^gZidVa^kZXjggZciXVggn^c\iZgb^cVa#
8]ZX`l^i]VfjVa^[^ZYZaZXig^X^VcdghZgk^XZeZg"
hdccZa^[ndjYdcdijcYZghiVcYi]ZhZ\gdjcY^c\
gZfj^gZbZcih!dg^[ndjVgZ^cYdjWiVWdjil]Zi]Zg
i]Z idda ^h egdeZgan \gdjcYZY# >[ ndj ZkZg cdi^XZ
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cZXi^i[gdbedlZg!VcY^bbZY^ViZangZeaVXZ^il^i]
VcZldcZ#
Extension Cords
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l^i] i]^h bVX]^cZ# >[ ndj bjhi jhZ Vc ZmiZch^dc
XdgY!dcanjhZ^i^[VWhdajiZancZXZhhVgnVcYdcan
dcViZbedgVgnWVh^h#
:miZch^dcXdgYhXVjhZkdaiV\ZYgde!l]^X]bVn
YVbV\ZZaZXig^XVaXdbedcZcihVcYh]dgiZcbdidg
a^[Z#KdaiV\ZYgde^cXgZVhZhVhi]ZZmiZch^dcXdgY
h^oZ\Zihadc\ZgVcYi]Z\Vj\Zh^oZ\ZihhbVaaZg
]^\]Zg\Vj\ZcjbWZgh^cY^XViZhbVaaZgh^oZh#
6cnZmiZch^dcXdgYjhZYl^i]i]^hbVX]^cZbjhi
XdciV^c V \gdjcY l^gZ! bViX] i]Z gZfj^gZY eaj\
VcY gZXZeiVXaZ! VcY bZZi i]Z [daadl^c\ gZfj^gZ"
bZcih/
Minimum Gauge Size ...........................14 AWG
Maximum Length (Shorter is Better).......50 ft.
Grounding Requirements
I]^h bVX]^cZ BJHI WZ \gdjcYZY# >c i]Z ZkZci
d[XZgiV^cbVa[jcXi^dchdgWgZV`Ydlch!\gdjcY^c\
gZYjXZhi]Zg^h` d[ ZaZXig^X h]dX` Wn egdk^Y^c\V
e
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Figure 2. Ine^XVa*"&*eaj\VcYgZXZeiVXaZ#
<gdjcY^c\Egdc\
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5-15 PLUG
GROUNDED
5-15 RECEPTACLE
Figure 3. Ine^XVa+"&*eaj\VcYgZXZeiVXaZ#
<gdjcY^c\Egdc\
8jggZci8Vggn^c\Egdc\h
6-15 PLUG
GROUNDED
6-15 RECEPTACLE
For 115V operation: I]^h bVX]^cZ ^h Zfj^eeZY
l^i]VedlZgXdgYi]Vi]VhVcZfj^ebZci"\gdjcY"
^c\l^gZVcYV\gdjcY^c\eaj\hZZ[daadl^c\[^\"
jgZ#I]Zeaj\bjhidcanWZ^chZgiZY^cidVbViX]"
^c\ gZXZeiVXaZ djiaZi i]Vi ^h egdeZgan ^chiVaaZY
VcY\gdjcYZY^cVXXdgYVcXZl^i]VaaadXVaXdYZh
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For 230V operation:I]Zeaj\heZX^[^ZYjcYZg
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djh eV\Z ]Vh V \gdjcY^c\ egdc\ i]Vi bjhi WZ
ViiVX]ZYidi]Z Zfj^ebZci"\gdjcY^c\l^gZ^ch^YZ
i]Z^cXajYZYedlZgXdgY#I]Zeaj\bjhidcanWZ
^chZgiZY^cidVbViX]^c\gZXZeiVXaZhZZ[daadl^c\
[^\jgZi]Vi^hegdeZgan ^chiVaaZY VcY \gdjcYZY ^c
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SHOCK HAZARD!
Two-prong outlets do not meet the grounding
requirements for this machine. Do not modify
or use an adapter on the plug provided—if
it will not fit the outlet, have a qualified
electrician install the proper outlet with a
verified ground.
115V
230V
BdYZa<%*-%B[\#H^cXZ&&$%+ "&&"
Voltage Conversion to 230V
I]Z kdaiV\Z XdckZgh^dc BJHI WZ eZg[dgbZY Wn
VcZaZXig^X^VcdgfjVa^[^ZYhZgk^XZeZghdccZa#
I]Z kdaiV\Z XdckZgh^dc egdXZYjgZ Xdch^hih d[
gZl^g^c\i]ZbdidgVcY^chiVaa^c\i]ZXdggZXieaj\#
6l^g^c\Y^V\gVb^hegdk^YZYdcPage 54[dgndjg
gZ[ZgZcXZ#
IMPORTANT: If the diagram included on the
motor conflicts with the one on Page 54, the motor
may have changed since the manual was printed.
Use the diagram included on the motor instead.
Items Needed Qty
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6. >chiVaaV+"&*eaj\dci]ZedlZgXdgY!VXXdgY"
^c\idi]Zeaj\bVcj[VXijgZgh^chigjXi^dch#>[
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VkV^aVWaZ!C:B6hiVcYVgY+"&*eaj\l^g^c\^h
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2. GZbdkZi]ZZm^hi^c\*"&*eaj\#
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ildl^gZcjih^cY^XViZY^cFigure 4#
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SECTION 3: SETUP
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
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[gdb VgdjcY ndjg bVX]^cZ VcY ^cheZXi ^i# >[ ndj
Y^hXdkZgVcnYVbV\Z! please call us immediatel
y
at (570) 546-9663for advice.
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edhh^WaZ ^cheZXi^dc Wn i]Z XVgg^Zg dg ^ih V\Zci#
Otherwise, filing a freight claim can be difficult.
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i^dcd[
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Unpacking
SUFFOCATION HAZARD!
Keep children and pets away
from plastic bags or packing
materials shipped with this
machine. Discard immediately.
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egdXZhh!WjiVgZcdi^cXajYZYl^i]ndjgbVX]^cZ#
Description Qty
6YY^i^dcVaEZghdc[dgA^[i^c\####################### &
8aZVcZg$9Z\gZVhZg##################### 6hCZZYZY
9^hedhVWaZH]deGV\h############### 6hCZZYZY
HV[Zin<aVhhZhZVX]eZghdc#################### &
9jhi8daaZXi^dcHnhiZb############################## &
9jhi=dhZ)############################################## &
=dhZ8aVbeh)######################################### '
LgZcX]ZhdgHdX`Zih&(bb###################### '
LgZcX]&%bb############################################ &
=ZmLgZcX]+bb####################################### &
=ZmLgZcX]*bb####################################### &
E]^aa^ehHXgZlYg^kZg#################################### &
BVX]^c^hihHfjVgZ##################################### &
GjaZg########################################################### &
HigV^\]iZY\Z############################################### &
AZVi]Zg<adkZheV^g################################## &
;ZZaZg<Vj\Z%#%&+################################## &
Needed for Setup
BdYZa<%*-%B[\#H^cXZ&&$%+ "&("
Hardware Recognition Chart
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NOTICE
If you cannot find an item on this list, care-
fully check the machine and the packaging
materials. Some of these items may be pre-
installed for shipping or become misplaced
during unpacking.
Inventory
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cZcihdjiid^ckZcidgni]Zb#
>[Vcncdc"egdeg^ZiVgneVgihVgZb^hh^c\Z#\#V
cjidgVlVh]Zg!lZl^aa\aVYangZeaVXZi]Zb0dg
[dgi]ZhV`Zd[ZmeZY^ZcXn!gZeaVXZbZcihXVcWZ
dWiV^cZYVindjgadXVa]VgYlVgZhidgZ#
Shipping Inventory: (Figures 6-7) Qty
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E. Bdidgl^i]EjaaZnHl^iX]######################### &
F. 7VhZEaViZ################################################## &
G. AZ\h############################################################ )
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I. AZ\7gVXZh!H^YZh###################################### '
J. 7dYnHjeedgi7gVXZh################################# '
K. HVl7aVYZ################################################## &
L. =VgYlVgZ7V\&######################################### &
·8Vgg^V\Z7daihB-"&#'*m&+################# ()
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·JeeZg<j^YZ6hhZbWan########################### &
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·7aVYZ<jVgY########################################### &
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·BZiVa8dgY8aVbe################################### &
·EaVhi^X8dgY8aVbe################################# &
·E]^aa^eh=ZVYHXgZlhB*"#-m&'############ '
·E]^aa^eh=ZVYHXgZlhB*"#-m&*############ '
·:miZgcVaIddi]AdX`LVh]Zgh*bb####### '
·;aViLVh]Zgh+bbm&+bb#################### '
·=Zm7daihB+"&m&%############################### '
·=Zm7daihB+"&m'%############################### '
·;aViLVh]Zgh+bbm&(bb#################### '
·8VeHXgZlhB-"&#'*m'*###################### '
·AdX`LVh]Zgh-bb################################ -
·;aViLVh]Zgh-bb################################# '
·=Zm7daihB+"&m&+############################### &
·=Zm7daihB-"&#'*m(*########################## )
·;aViLVh]Zgh-bb################################# -
·=ZmCjihB-"&#'*################################### *
·=Zm7daihB-"&#'*m(%########################## '
·=Zm7daihB-"&#'*m-%########################## &
Figure 6. >ckZcidgnXdciZcih#
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P. GZVg6c\aZYGV^a######################################## &
Q. ;gdciHfjVgZGV^a####################################### &
R. ;gdciGV^a####################################################&
S. =VgYlVgZ7V\)######################################### &
·=Zm7daihB+"&m&%############################### )
·=Zm7daihB+"&m'%############################### )
·AdX`LVh]Zgh+bb################################ -
·;aViLVh]Zgh+bb################################# -
·@cdWB&%"&#*m'*################################## &
·E]^aa^eh=ZVYHXgZlB*"#-m+############### &
·HiVgLVh]Zg*bb################################### &
BdYZa<%*-%B[\#H^cXZ&&$%+ "&*"
I]Z jceV^ciZY hjg[VXZh d[ ndjg bVX]^cZ VgZ
XdViZY l^i] V ]ZVkn"Yjin gjhi egZkZciVi^kZ i]Vi
egZkZcih Xdggdh^dc Yjg^c\h]^ebZciVcYhidgV\Z#
I]^hgjhiegZkZciVi^kZldg`hZmigZbZanlZaa!Wji^i
l^aaiV`ZVa^iiaZi^bZidXaZVc#
7ZeVi^ZciVcYYdVi]dgdj\]_dWXaZVc^c\ndjg
bVX]^cZ#I]Zi^bZndjheZcYYd^c\i]^hcdll^aa
\^kZndjVWZiiZgVeegZX^Vi^dc[dgi]ZegdeZgXVgZ
d[ndjgbVX]^cZhjceV^ciZYhjg[VXZh#
I]ZgZVgZbVcnlVnhidgZbdkZi]^hgjhiegZkZc"
iVi^kZ!Wjii]Z[daadl^c\hiZehldg`lZaa^cVl^YZ
kVg^Zin d[ h^ijVi^dch# 6alVnh [daadl i]Z bVcj[VX"
ijgZg»h^chigjXi^dchl^i]VcnXaZVc^c\egdYjXindj
jhZVcYbV`ZhjgZndjldg`^cVlZaa"kZci^aViZY
VgZVidb^c^b^oZZmedhjgZididm^X[jbZh#
Before cleaning, gather the following:
9^hedhVWaZGV\h
8aZVcZg$YZ\gZVhZgL9)%ldg`hlZaa
HV[Zin\aVhhZhY^hedhVWaZ\adkZh
EaVhi^XeV^cihXgVeZgdei^dcVa
Basic steps for removing rust preventative:
1. EjidchV[Zin\aVhhZh#
2. 8dVi i]Z gjhi egZkZciVi^kZ l^i] V a^WZgVa
Vbdjcid[XaZVcZg$YZ\gZVhZg!i]ZcaZi^ihdV`
[dg*¶&%b^cjiZh#
3. L^eZd[[i]Zhjg[VXZh#>[ndjgXaZVcZg$YZ\gZVh"
Zg^hZ[[ZXi^kZ!i]ZgjhiegZkZciVi^kZl^aal^eZ
d[[ZVh^an#>[ndj]VkZVeaVhi^XeV^cihXgVeZg!
hXgVeZd[[VhbjX]VhndjXVc[^ghi!i]Zcl^eZ
d[[i]ZgZhil^i]i]ZgV\#
4. GZeZViSteps 2–3VhcZXZhhVgnjci^aXaZVc!
i]ZcXdViVaajceV^ciZYhjg[VXZhl^i]VfjVa^in
bZiVaegdiZXiVciidegZkZcigjhi#
Gasoline or products
with low flash points can
explode or cause fire if
used to clean machin-
ery. Avoid cleaning with
these products.
Many cleaning solvents
are toxic if concentrat-
ed amounts are inhaled.
Only work in a well-venti-
lated area.
NOTICE
Avoid chlorine-based solvents, such as
acetone or brake parts cleaner, that may
damage painted surfaces. Test all cleaners
in an inconspicuous area before using to
make sure they will not damage paint.
Cleanup
T23692—Orange Power Degreaser
6 \gZVi egdYjXi [dg gZbdk^c\ i]Z lVmn h]^ee^c\
\gZVhZ[gdbndjgbVX]^cZYjg^c\XaZVcje#
Figure 8. I'(+.'DgVc\ZEdlZg9Z\gZVhZg#
"&+" BdYZa<%*-%B[\#H^cXZ&&$%+
Site Considerations
Figure 9.B^c^bjbldg`^c\XaZVgVcXZh#
',
'+
Weight Load
GZ[Zgidi]ZMachine Data Sheet[dgi]ZlZ^\]i
d[ndjgbVX]^cZ#BV`ZhjgZi]Vii]Zhjg[VXZjedc
l]^X]i]ZbVX]^cZ^heaVXZYl^aaWZVgi]ZlZ^\]i
d[i]ZbVX]^cZ!VYY^i^dcVaZfj^ebZcii]VibVnWZ
^chiVaaZYdci]ZbVX]^cZ!VcYi]Z]ZVk^Zhildg`"
e^ZXZi]Vil^aaWZjhZY#6YY^i^dcVaan!Xdch^YZgi]Z
lZ^\]id[i]ZdeZgVidgVcYVcnYncVb^XadVY^c\
i]VibVndXXjgl]ZcdeZgVi^c\i]ZbVX]^cZ#
Space Allocation
8dch^YZg i]Z aVg\Zhi h^oZ d[ ldg`e^ZXZ i]Vi l^aa
WZ egdXZhhZY i]gdj\] i]^h bVX]^cZ VcY egdk^YZ
Zcdj\]heVXZVgdjcYi]ZbVX]^cZ[dgVYZfjViZ
deZgVidg bViZg^Va ]VcYa^c\ dg i]Z ^chiVaaVi^dc d[
Vjm^a^VgnZfj^ebZci#L^i]eZgbVcZci^chiVaaVi^dch!
aZVkZZcdj\]heVXZVgdjcYi]ZbVX]^cZiddeZc
dggZbdkZYddgh$XdkZghVhgZfj^gZYWni]ZbV^c"
iZcVcXZ VcY hZgk^XZ YZhXg^WZY ^c i]^h bVcjVa#
See below for required space allocation.
Physical Environment
I]Z e]nh^XVa Zck^gdcbZci l]ZgZ i]Z bVX]^cZ ^h
deZgViZY^h^bedgiVci[dghV[ZdeZgVi^dcVcYadc"
\Zk^ind[bVX]^cZXdbedcZcih#;dgWZhigZhjaih!
deZgViZi]^hbVX]^cZ^cVYgnZck^gdcbZcii]Vi^h
[gZZ [gdb ZmXZhh^kZ bd^hijgZ! ]VoVgYdjh X]Zb^"
XVah! V^gWdgcZ VWgVh^kZh! dg ZmigZbZ XdcY^i^dch#
:migZbZXdcY^i^dch[dgi]^hineZd[bVX]^cZgnVgZ
\ZcZgVaan i]dhZ l]ZgZ i]Z VbW^Zci iZbeZgVijgZ
gVc\Z ZmXZZYh )&¶&%);0 i]Z gZaVi^kZ ]jb^Y^in
gVc\ZZmXZZYh'%¶.*cdc"XdcYZch^c\0dgi]Z
Zck^gdcbZci ^h hjW_ZXi id k^WgVi^dc! h]dX`h! dg
Wjbeh#
Electrical Installation
EaVXZi]^hbVX]^cZcZVgVcZm^hi^c\edlZghdjgXZ#
BV`Z hjgZ Vaa edlZg XdgYh VgZ egdiZXiZY [gdb
igV[[^X! bViZg^Va ]VcYa^c\! bd^hijgZ! X]Zb^XVah!
dgdi]Zg]VoVgYh#BV`ZhjgZidaZVkZVXXZhhid
V bZVch d[ Y^hXdccZXi^c\ i]Z edlZg hdjgXZ dg
Zc\V\^c\VadX`dji$iV\djiYZk^XZ!^[gZfj^gZY#
Lighting
A^\]i^c\ VgdjcY i]Z bVX]^cZ bjhi WZ VYZfjViZ
Zcdj\]i]VideZgVi^dchXVcWZeZg[dgbZYhV[Zan#
H]VYdlh!\aVgZ!dghigdWZZ[[ZXihi]VibVnY^higVXi
dg^beZYZi]ZdeZgVidgbjhiWZZa^b^cViZY#
Children or untrained people
may be seriously injured by
this machine. Only install in an
access restricted location.
BdYZa<%*-%B[\#H^cXZ&&$%+ "&,"
Components and Hardware Needed: Qty
8Vgg^V\Z7daihB-"&#'*m&+############################ ()
=ZmCjihB-"&#'*############################################ ()
7VhZEaViZ######################################################### &
AZ\h################################################################### )
H^YZAZ\7gVXZh################################################'
;gdci$GZVgAZ\7gVXZh###################################### '
Hjeedgi7gVXZh#################################################'
Tools Needed: Qty
LgZcX]dgHdX`Zi&(bb####################################&
To assemble the stand:
1. EaVXZ i]Z WVhZ eaViZ jeh^YZ Ydlc dc V [aVi
hjg[VXZ! VcY addhZan ViiVX] i]Z aZ\h id i]Z
WVhZ eaViZ l^i] i]Z XVgg^V\Z Wdaih VcY ]Zm
cjih#
Note:Install the carriage bolts with the round
end facing out.
2. AddhZanViiVX]i]Z [gdci$gZVg aZ\WgVXZhVcY
h^YZ WgVXZh id i]Z aZ\h! i]Zc ijgc i]Z hiVcY
g^\]i h^YZ je# BV`Z hjgZ ^i h^ih aZkZa! i]Zc
i^\]iZcVaai]Z]Zmcjih#
3. EaVXZi]ZhjeedgiWgVXZhdci]ZjcYZgh^YZd[
i]ZWVhZeaViZ!bV`^c\hjgZi]Z]daZeViiZgch
bViX]VcYVgZegdeZganVa^\cZY#
4. >chZgiVXVgg^V\ZWdaii]gdj\]ildZcY]daZh
^c ZVX] WgVXZ VcY addhZan hZXjgZ i]Zb! Vh
h]dlc^cFigure 10#
Assembling Stand
Components and Hardware Needed: Qty
=Zm7daihB-"&#'*m(*##################################### )
=ZmCjihB-"&#'*############################################## )
;aViLVh]Zgh-bb############################################ )
AdX`LVh]Zgh-bb########################################### )
Tools Needed: Qty
LgZcX]ZhdgHdX`Zih&(bb##############################'
Main Body
The Model G0580 is a
heavy machine (154 lbs.).
DO NOT over-exert your-
self while unpacking or
moving your machine—
get assistance.
To install the main body:
1. L^i] i]Z ]Zae d[ Vc Vhh^hiVci! hZi i]Z WdYn
dcidi]ZhiVcYVcYVa^\ci]ZhiVcY]daZhl^i]
i]ZbV^cWdYn#
2. =VkZndjgVhh^hiVci]daYi]ZbV^cWdYn^c
eaVXZVcYhZXjgZi]ZbV^cWdYnidi]ZhiVcY
hZZFigure 11l^i]i]Z]ZmWdaih![aVilVh]"
Zgh!adX`lVh]Zgh!VcY]Zmcjih#
Figure 11. HZXjg^c\bV^cWdYnidi]ZhiVcY#
Figure 10. 8Vgg^V\ZWdaih^cgZVg]daZh#
"&-" BdYZa<%*-%B[\#H^cXZ&&$%+
Figure 13. >chiVaaZYXVehXgZlh#
Components and Hardware Needed: Qty
Bdidg################################################################# &
Hl^iX]################################################################ &
8VeHXgZlhB-"&#'*m'*################################# '
;aViLVh]Zgh-bb############################################ '
AdX`LVh]Zgh-bb########################################### '
E]^aa^eh=ZVYHXgZlhB*"#-m&'####################### '
E]^aa^eh=ZVYHXgZlhB*"#-m&*####################### '
:miZgcVaIddi]AdX`LVh]Zgh*bb################## '
E]^aa^eh=ZVYHXgZlB*"#-m+########################## &
HiVgLVh]Zg*bb############################################# &
BZiVa8dgY8aVbe############################################# &
EaVhi^X8dgY8aVbe############################################ &
Tools Needed: Qty
=ZmLgZcX]+bb###############################################&
E]^aa^ehHXgZlYg^kZg############################################&
To install the motor and switch:
Motor & Switch
Figure 12. EaVX^c\bdidgdci]ZWdYn#
EaVhi^X8dgY
8aVbeAdXVi^dc
6. HZXjgZi]ZXdgYhdci]Z[gdcid[i]ZWVcYhVl
WdYnl^i]i]ZbZiVaXdgYXaVbeVcYVcB*"#-
m&'E]^aa^eh]ZVYhXgZl#
7. HZXjgZi]ZXdgYdci]ZgZVgd[i]ZWVcYhVl
WdYnl^i]i]ZeaVhi^XXdgYXaVbehZZFigure
12VcYVcB*"#-m&'E]^aa^eh]ZVYhXgZl#
5. <gdjcYi]Zhl^iX]l^i]i]ZB*"#-m+E]^aa^eh
=ZVY hXgZl VcY *bb hiVg lVh]Zg! i]Zc
ViiVX]i]Zhl^iX]idi]ZWdYnl^i]i]ZB*"#-
m&*E]^aa^eh]ZVYhXgZlhVcY*bbZmiZgcVa
iddi]adX`lVh]ZghZZFigure 14#
Figure 14. 6iiVX]^c\i]Zhl^iX]#
;gdci8dgY
8aVbe
2. AddhZani]gZVYi]ZXVehXgZlh![aVilVh]Zgh
VcYadX`lVh]Zgh^cidi]ZbdidghZZFigure
13#
3. EaVXZ i]Z K"WZai dc i]Z ejaaZn! bdkZ i]Z
bdidgidi]ZaZ[il^i]bdYZgViZegZhhjgZ!VcY
i^\]iZci]ZXVehXgZlh
4. Ejh]i]ZWZail^i]bdYZgViZegZhhjgZ#>[i]Z
WZaiYZ[aZXihbdgZi]Vc($)!gZeZViStep 3#
1. EaVXZi]Zbdidg^cidi]Zbdidgbdjci^c\VgZV
dci]ZWdiidbd[i]ZbV^cWdYn!Vhh]dlc^c
Figure 12#
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