Grizzly 330 000 User manual

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©Alcor 2011 All rights reserved
GRIZZLY
OPERATOR’S INSTRUCTION MANUAL
MODEL: ____________________ ENGINE MODEL: _______________
SERIAL: _____________________ ENGINE SERIAL: _______________
DATE OF PURCHASE: ____________
PURCHASED FROM: __________________________
WARNING: THIS PRODUCT IS DESIGNED AND MANUFACTURED TO
PROVIDE SAFE AND DEPENDABLE SERVICE IF OPERATED
ACCORDING TO INSTRUCTIONS. THE MANUFACTURER
PROVIDES THE FOLLOWING INSTRUCTIONS FOR USE AND
CARE OF THIS EQUIPMENT AND RELIES UPON THE
PURCHASER TO SEE TO IT THAT THESE INSTRUCTIONS ARE
MADE CLEAR TO THE PERSONS WHO WILL ACTUALLY BE
USING THE EQUIPMENT. FAILURE TO DO SO COULD RESULT
IN SERIOUS INJURY OR EQUIPMENT DAMAGE.
GRIZZLY EQUIPMENT
9475 PASCAL GAGNON STREET, ST-LÉONARD, QUEBEC, CANADA
TEL: [phone] FAX: [phone]
330 000 / 333 000

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©Alcor 2011 All rights reserved
E-MAIL: [email protected] Web site: www.grizzlyequip.com
INDEX
INTRODUCTION................................................................................................................................................................................. 3
PREPARATION ................................................................................................................................................................................... 4
OPERATOR;..................................................................................................................................................................................... 4
WEAR PROPER ATTIRE.................................................................................................................................................................... 4
ROOF PREPARATION........................................................................................................................................................................ 4
INSPECT ROOF DECK................................................................................................................................................................... 4
WARNING LINE SYSTEM............................................................................................................................................................. 4
HOISTING TO ROOF.......................................................................................................................................................................... 5
INSPECT THE HOIST..................................................................................................................................................................... 5
CONNECTING TO LIFT RINGS.................................................................................................................................................... 5
SAFETY PRECAUTIONS ................................................................................................................................................................... 6
OPERATION ........................................................................................................................................................................................ 7
Before Operation............................................................................................................................................................................... 7
Load Limits and Capacities............................................................................................................................................................... 7
Basic Power Unit Operation.............................................................................................................................................................. 8
Gravel spreader Operation ................................................................................................................................................................ 8
Dump Hopper Operation................................................................................................................................................................... 8
Hot Stuff Tank Operation.................................................................................................................................................................. 8
Before Operation of Hot Tank .......................................................................................................................................................... 8
The Controls.................................................................................................................................................................................... 10
ATTACHMENTS............................................................................................................................................................................... 11
GRAVEL SPREADER ATTACHMENT #330 500....................................................................................................................... 11
ENGINE START-UP AND OPERATION..................................................................................................................................... 12
MAINTENANCE ........................................................................................................................................................................... 13
Engine Service ................................................................................................................................................................................ 13
Lubrication...................................................................................................................................................................................... 13
Drive Belt........................................................................................................................................................................................ 13
Brake Maintenance.......................................................................................................................................................................... 13
SAFETY HAZARDS.......................................................................................................................................................................... 14
Falls................................................................................................................................................................................................. 14
Burns............................................................................................................................................................................................... 14
Heavy Lifting.................................................................................................................................................................................. 14
Fire/Explosion................................................................................................................................................................................. 14
Electrocution................................................................................................................................................................................... 15
Falling Objects................................................................................................................................................................................ 15
Flying Objects................................................................................................................................................................................. 15
Unguarded Machinery..................................................................................................................................................................... 15

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©Alcor 2011 All rights reserved
INTRODUCTION
330 000, 333 000 WORKHORSE
Thank you for purchasing this quality GRIZZLY product. With proper use and care this Workhorse will provide many years
of reliable service. For the safety of all job-site personnel it is mandatory that the instructions provided for the use and
handling of the equipment be read and thoroughly understood by the operators.
CAUTION
INTENDED USE; THIS MACHINE IS INTENDED TO BE USED ON FLAT, LEVEL ROOFS ONLY FOR THESE
APPLICATIONS: FELT CARRIER, INSULATION CARRIER, RUBBISH AND GRAVEL CARRIER, HOT STUFF
TANK CARRIER AND GRAVEL SPREADER WHEN USED WITH THE PROPER ACCESSORIES.
ANY OTHER USE OF THIS EQUIPMENT VOIDS THE MANUFACTURER’S WARRANTY AND IS THE SOLE
RESPONSIBILITY OF THE OWNER/USER, SHOULD ANY DAMAGE OR INJURY OCCUR.

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©Alcor 2011 All rights reserved
PREPARATION
OPERATOR;
START BY READING AND FULLY UNDERSTANDING OPERATING INSTRUCTIONS. IF SOMETHING IS NOT
UNDERSTOOD, HAVE SOMEONE ELSE READ AND EXPLAIN THE INSTRUCTIONS TO THE OPERATOR OR
CALL THE MANUFACTURER FOR INFORMATION. AN UNINFORMED OPERATOR CAN SUBJECT HIMSELF
AND OTHERS TO DEATH OR SERIOUS INJURY.
WEAR PROPER ATTIRE
Safety glasses are recommended and must be worn if any roof cutting or scraping is being done in the vicinity. Safety
glasses and or face shield are also necessary when working with hot stuff.
Wear properly fitting clothes. Tight clothing can restrict movement and slow down reaction time in a dangerous situation.
Loose fitting clothing can be dangerous and cause serious injury if it gets caught in moving mechanical parts. Wear a
long-sleeved shirt, buttoned at the cuffs, safety shoes, and pants without cuffs, and knit wrist type gloves.
A hard hat must be worn by operator when working on a job site.
ROOF PREPARATION
INSPECT ROOF DECK
Before allowing equipment and personnel access to roof, make certain roof is strong enough to support the weight. Check
load limits of deck with owner, builder or architect. Clear the work area of all potentially dangerous obstacles that could
cause personal injury to the operator or others. Keep unauthorized people away from construction area. Check to see that
all roof openings are guarded to protect against falls.
WARNING LINE SYSTEM
When operating parallel to roof edge warning line system must be at least six feet from edge. When operating perpendicular
to edge warning line must be ten feet from roof edge.

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©Alcor 2011 All rights reserved
HOISTING TO ROOF
WARNING; ALWAYS CHECK DECK LOAD LIMITS WITH BUILDER, OWNER, OR ARCHITECT
BEFORE DECIDING TO USE ON THE ROOF.
INSPECT THE HOIST
Make certain hoist is in safe operating condition, to be operated by trained personnel. The hoist should be clear of ground
objects and overhead obstacles, such as power lines; it should be secure and properly counterbalanced. Hoist should be
inspected for frayed cables, bent frame members of faulty mechanical parts. Make sure everyone on the ground is completely
clear of the hoisting area. Do not exceed the weight and size capacity of your hoist. Do not use if you are in doubt.
CONNECTING TO LIFT RINGS
Two lift rings are provided on the workhorse frame as shown in Fig. 2. Connect hooks from hoist line to hoist rings when
lifting power unit only. Hot stuff carriers and other attachments must be hoisted separately.
WARNING; HOT STUFF TANKS ARE NOT DESIGNED TO BE LIFTED IN COMBINATION WITH
POWER UNIT. HOIST ATTACHMENTS SEPARATELY. NEVER LIFT THESE
ATTACHMENTS WITH HOT STUFF CONTAINED. HOT STUFF TANKS MUST BE
LIFTED WITH METAL SLINGS ONLY.
WEIGHT: 330 000 Workhorse 325 LBS
330 500 Gravel spreader 110 LBS
330 700 Dump tray 90 LBS
333 000 Workhorse (wheels under) 335 LBS
145 500 Hot Tank 80 LBS
Refer to section on load limits, for loaded Workhorse weights.
Fig. 2

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©Alcor 2011 All rights reserved
SAFETY PRECAUTIONS
Do not allow other people to be near the machine during operation (except operator)
Never carry or transport people with this machine.
Be certain all guards, shields and pins are secure and locked before starting.
Never operate a workhorse that is damaged in any way. Repairs or replacement of damaged components must be
made by a qualified mechanic
Do not modify the equipment. Do not operate a modified piece of equipment.
Never reach into the belt area when the engine is operating, keep hands and feet away from the brake, belts and the
chains.
Wear safety footwear, eye protection and snug fit clothing.
Operate the Workhorse only from the “Walk Behind” position.
Operate on flat, level roofs only.
Use only GRIZZLY attachments.
Keep away from electrical lines.
Use caution when handling fuel. Gasoline is very flammable. Shut off engine, and allow cooling before refuelling.
Clean up gasoline before restarting.
Guard all openings on the roof.
Do not allow anyone to walk in front of the workhorse.
Do not operate within 10 feet of roof edge (or within 6 feet, if operating parallel to the edge).
Try to operate machine in such a way that you are always walking forward.
Do not operate this machine if you are under the influence of alcohol, marijuana, or drugs that could impair judgment
and ability.
Keep the equipment in good condition.
Never carry objects that may restrict or obstruct your vision.
The owner or operator must see that all warning decals are in place and legible. Write to GRIZZLY Equipment for
replacement decals and instructions.

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©Alcor 2011 All rights reserved
OPERATION
Before Operation
Check to see that engine is serviced properly. Read Honda operation and safety instructions. Handle gasoline with extreme
caution. Make certain belt guards and blade guards are in place and secure and that there are no signs of damage or wear of
these parts. Never operate machine with damaged or missing guards. Serious injury may otherwise result.
Load Limits and Capacities
WARNING; ON WIDE SPAN DECKS CHECK LOAD LIMITS WITH BUILDER, OWNER, OR
ARCHITECT BEFORE SETTING UP UNIT.
For calculating loads, the following data may be used.
(1) gravel weighs approximately 108 lbs/cu.ft.
(2) asphalt weighs approximately 8.0 lbs/US gal.
Check with your material sources for actual weight of material you are using.
Fully loaded, the 330 000 Workhorse weighs approximately as listed:
Loaded weights include asphalt and gravel
Loaded Weights 36" Model
Power unit w/gravel spreader, gravel loaded to capacity 1079 Lbs (approx.)
Power unit w/gravel spreader with hopper extension 1247 Lbs (approx.)
Power unit w/hot stuff tank (55 gallons) 931 Lbs (approx.)
Power unit w/dump hopper (empty) 415 Lbs + load (approx.)
Capacities 36" Model
Gravel Spreader 6 cu. ft.
Gravel Spreader hopper extension 7.5 cu. ft.
Hot Stuff tank 55 gallons
Dump Hopper (or felt & insulation carrier) 1000 Lbs.load
It is ultimately the operator’s responsibility to check loaded weight of the workhorse and to respect the deck’s load limits.

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©Alcor 2011 All rights reserved
Basic Power Unit Operation
The 330 000 Workhorse is designed for use inside a perimeter warning system. Do not operate within 10 feet of roof edge
(or 6 feet if operating parallel to roof). Never attempt to override dead-man brake handle. Engage clutch handle with hand
only. Keep hands and feet away from chain drive area. Keep well clear of other people on the roof while operating.
Turn machine off when not in actual use by qualified operator.
Gravel spreader Operation
Gravel spreader is ideal for spreading pea gravel and stone up to 1" diameter and will handle up to
1-½” size. The dispensing lever is designed to be all the way forward or all the way back, so make adjustments in door
opening if needed.
Dump Hopper Operation
Do not exceed maximum rated load of 1000 lbs. Hopper can be used for carrying tear off materials from roof, or for
insulation or felt.
Hot Stuff Tank Operation
DANGER; ERUPTION OF OVERHEATED ASPHALT HAS BEEN REPORTED. READ AND
UNDERSTAND INSTRUCTIONS.
CAUTION; GRIZZLY hot tanks should be used only with GRIZZLY carriers and GRIZZLY carriers
should be used only with GRIZZLY hot tanks.
Before Operation of Hot Tank
1. Make sure the tank is dry before using and that there is no trash or foreign matter in the tank. Even small amounts of
moisture will react violently with hot material.
2. Inspect tank lining for any coke build-up or condensation. Clean if necessary.
3. Always wear proper cotton (100% cotton is best) as recommended by roofing association when on a roof:
a) Hard hat with face shield
b) Long sleeve work shirt buttoned at the wrist and collar
c) Long work pants with no cuffs
d) Safety high top shoes
e) Work gloves with knit wrist (to prevent hot material from spilling into the glove)
4. Be sure hot line is secure and cannot move splashing operator during the filling of hot tank.
5. Be sure carrier is secure and that brake is set (brake handle released).
6. Use tank only on a flat, level roof and within a perimeter warning system. Never operate within 6 feet of the roof
edge.
7. Check temperature of material at the kettle or tanker. Do not accept hot material unless it is within the recommended
temperature range of the manufacturer.
8. Keep an approved fire extinguisher available in case of fire. Never use water.
9. Make sure lid and draincock are closed.
10. Inspect tank for any exterior damage and do not use if you suspect damage.
11. Check that roof deck is rated to handle the weight of the lugger, carrier, and asphalt (8 lbs per US gallon) before using.
12. Do not allow any external ignition source (matches, cigarettes) near heated asphalt or your hot tank.

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©Alcor 2011 All rights reserved
Filling of the hot tank
1. Never stand downwind of hot source when filling as fumes and/or hot material may cause injury.
2. Do not fill hot tank more than ¾ full to avoid splashing of hot material.
3. Never fill with overheated material. Flash points vary and proper temperature level information must be obtained
from asphalt manufacturer. OVERHEATED ASPHALT MAY ERUPT.
Transporting and draining the tank
1. Transport the hot tank very smoothly and slowly so splashing can not occur. Make sure no obstacles are in the path
and bumps are encountered with caution. Do not make sudden turns. Avoid transporting hot stuff on ramps.
2. Keep lid closed during transporting hot stuff on ramps.
3. Never tip hot tank when transporting, filling, or draining. Tip only when tank is empty and cool.
4. Be sure brake is set before discharging “hot” (brake handle released).
5. Never stand downwind from draincock while discharging hot material toward the operator. Stand clear of the path of
discharging hot material.
ERUPTION/FLASHING - AN ERUPTION REQUIRES THESE THREE COMPONENTS TO HAPPEN
Examples
Fuel - Flammable gases from overheated, poorly refined hot material.
Air - Can come from tipping, sloshing, or discharging asphalt with filler lid open.
Ignition - Overheated material or material in tank with lower flash point (coked material on walls of tank, trash, cigarette,
match).
Obtain information from your supplier of hot material for specific instructions on ways to avoid eruption or flashing of their
particular product.

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©Alcor 2011 All rights reserved
The Controls
Refer to Fig. 3 while familiarizing yourself with power unit control functions. The throttle control is located on the engine
with a stop switch on the back of the engine.
To go forward, pull back on clutch handle. Brake will release automatically as clutch is engaged. To stop, release clutch
handle and clutch will disengage as brake comes on. Speed is controlled by throttle setting and the degree to which the clutch
is engaged. For maximum belt life clutch should be fully engaged during operation. Pulling back on the brake handle only
will allow the operator to push/pull the unit without engaging the engine, releasing the brake handle will automatically
engage the brake.
Gravel dispensing lever is located furthest to the right (Fig. 4.) Pulling back on handle opens discharge door of gravel
dispenser. Pushing forward on lever closes door. For instructions on installation of linkage and lever, refer to nest section
(Gravel spreader attachment)
Dump hopper (or felt carrier) release lever is located just to the right of engine cover (Fig. 4). Pull back to release lock on
hopper. Hopper locks automatically in load position (see next section for installation.)
Fig. 3 Power unit controls
A- Clutch handle
B- Brake handle
Fig. 4 A- Gravel dispending lever
B- Dump hopper released lever
A
B
A
B