Ground Control Magellan Supplement

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1.0.0 Installation Procedures ................................................. 6
1.0.1 Introduction.............................................................................6
1.0.2 Assumptions...........................................................................6
1.0.3 Updates ..................................................................................6
1.0.4 Support...................................................................................6
1.1.0 Pre-Installation Procedures .......................................... 7
1.1.1 Verify Contents of Shipping Materials.....................................7
1.1.2 Remove Dish from Shipping Materials ...................................9
1.1.3 Select Appropriate Mounting Location..................................11
1.2.0 Outdoor Equipment Installation Procedures ............... 13
1.2.1 Install Roof Mount Panel ......................................................13
1.2.2 Drill Cable Entry Hole ...........................................................16
1.2.3 Install Cable Bundle..............................................................17
1.2.4 Install Dish............................................................................22
1.2.5 Install Reflector (.95m only) ..................................................25
1.2.6 Final Steps............................................................................25
1.3.0 Indoor Equipment Installation Procedures .................. 27
1.3.1 Connect Indoor Equipment...................................................27
1.3.2 IP Configuration (.95m Galileo) ............................................29
1.3.3 Compass Calibration ............................................................30
1.3.4 Final Steps............................................................................30
2.0.0 Service Procedures .................................................... 33
2.0.1 Introduction...........................................................................33
2.0.2 Assumptions.........................................................................33
2.0.3 Updates ................................................................................33
2.0.4 Support.................................................................................33
2.1.0 Elevation Motor Assembly Replacement .................... 34
2.1.1 Repair Kit Contents ..............................................................34
2.1.2 Replacement Procedure.......................................................34
2.2.0 Elevation Motor to Worm Assembly Replacement ...... 38
2.2.1 Repair Kit Contents ..............................................................38
2.2.2 Replacement Procedure.......................................................38
2.3.0 Skew Motor / Sensor Assembly Replacement ............ 42

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2.3.1 Repair Kit Contents ..............................................................42
2.3.2 Replacement Procedure.......................................................42
2.4.0 Azimuth Motor Assembly Replacement ...................... 47
2.4.1 Repair Kit Contents ..............................................................47
2.4.2 Replacement Procedure.......................................................47
2.5.0 GPS Receiver Replacement....................................... 51
2.5.1 Repair Kit Contents ..............................................................51
2.5.2 Replacement Procedure (.74m)............................................51
2.5.3 Replacement Procedure (.95m)............................................53
2.6.0 GPS Extension Cable & Receiver Replacement......... 54
2.6.1 Repair Kit Contents ..............................................................54
2.6.2 Replacement Procedure (.74m)............................................54
2.6.3 Replacement Procedure (.95m)............................................57
2.7.0 PCB Replacement ...................................................... 59
2.7.1 Repair Kit Contents ..............................................................59
2.7.2 Replacement Procedure (.74m)............................................59
2.7.3 Replacement Procedure (.95m)............................................61
2.8.0 EL Sensor Replacement............................................. 63
2.8.1 Repair Kit Contents ..............................................................63
2.8.2 Replacement Procedure.......................................................63
2.9.0 Clear Plastics Replacement........................................ 66
2.9.1 Repair Kit Contents ..............................................................66
2.9.2 Replacement Procedure.......................................................66
2.10.0 Hinge Bearing Replacement..................................... 71
2.10.1 Repair Kit Contents (.74m) .................................................71
2.10.2 Replacement Procedure (.74m)..........................................71
2.11.0 White Plastics Replacement ..................................... 73
2.11.1 Repair Kit Contents (Large and Small Main Base Plastic
Covers)..........................................................................................73
2.11.2 Removal Procedure (Large and Small Main Base Plastic
Covers)..........................................................................................73
2.11.3 Installation Procedure (Large and Small Main Base Plastic
Covers)..........................................................................................73
2.11.4 Repair Kit Contents (Main Arm Plastic Cover)....................74
2.11.5 Removal Procedure (Main Arm Plastic Cover) ...................74
2.11.6 Installation Procedure (Main Arm Plastic Cover) ................75
2.11.7 Repair Kit Contents (Rock Guard Plastic Cover) ................75
2.11.8 Removal Procedure (Rock Guard Plastic Cover) ...............75
2.11.9 Installation Procedure (Rock Guard Plastic Cover) ............75

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2.11.10 Repair Kit Contents (LNB Plastic Covers) ........................76
2.11.11 Removal Procedure (LNB Plastic Covers)........................76
2.11.12 Installation Procedure (LNB Plastic Covers).....................77
2.12.0 Quick Disconnect Plastic Cover Replacement .......... 78
2.12.1 Repair Kit Contents ............................................................78
2.12.2 Replacement Procedure.....................................................79
2.13.0 Quick Disconnect Board Replacement ..................... 81
2.13.1 Repair Kit Contents ............................................................81
2.14.2 Replacement Procedure.....................................................81
2.14.0 Internal Coax Replacement ...................................... 83
2.14.1 Repair Kit Contents ............................................................83
2.14.2 Replacement Procedure (.74m)..........................................83
2.14.3 Replacement Procedure (.95m)..........................................87
2.15.0 Internal Cable Replacement ..................................... 90
2.15.1 Repair Kit Contents ............................................................90
2.15.2 Replacement Procedure.....................................................90
2.16.0 External Cable Replacement .................................... 93
2.16.1 Repair Kit Contents ............................................................93
2.16.2 Replacement Procedure.....................................................93
2.17.0 PCB Compass Replacement .................................... 96
2.17.1 Repair Kit Contents ............................................................96
2.17.2 Replacement Procedure.....................................................96
2.18.0 Tilt/Compass Replacement....................................... 99
2.18.1 Repair Kit Contents ............................................................99
2.18.2 Replacement Procedure.....................................................99
2.18.3 Compass Replacement Procedure (.95m)........................100
2.19.0 Compass Assembly Replacement .......................... 103
2.19.1 Repair Kit Contents ..........................................................103
2.19.2 Compass Assembly Replacement Procedure (.74m) .......103
2.19.3 Compass Assembly Replacement Procedure (.95m) .......107
2.20.0 .74m LNB/BUC Replacement ................................. 111
2.20.1 Repair Kit Contents ..........................................................111
2.20.2 Replacement Procedure...................................................111
2.21.0 .95m LNB Replacement.......................................... 114
2.21.1 Repair Kit Contents ..........................................................114
2.21.2 Replacement Procedure...................................................114
2.22.0 .95m BUC Replacement ......................................... 116
2.22.1 HNS Repair Kit Contents..................................................116
2.22.2 HNS BUC Replacement Procedure..................................116

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2.22.3 Tachyon Repair Kit Contents............................................118
2.22.4 Tachyon BUC Replacement Procedure............................119
2.23.0 .95m BUC/LNB Tip Replacement ........................... 121
2.23.1 HNS Repair Kit Contents..................................................121
2.23.2 HNS BUC/LNB Tip Replacement Procedure....................121
2.23.3 Tachyon Repair Kit Contents............................................123
2.23.4 Tachyon BUC/LNB Tip Replacement Procedure..............123
2.24.0 Stow Bracket Installation ........................................ 126
2.24.1 Repair Kit Contents ..........................................................126
2.24.2 Stow Bracket Installation Procedure.................................126

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