Growonix BP-6010 User manual

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www.growonix.com toll free 888.406.8521, oce 818.510.0264, [e-mail]
BP-6010
Bp-6010-CH
ESOK
Owners Manual
www.growonix.com
Built in the U.S.A.

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OUR MISSION
Durability, Reliability, Eciency, Purity, and Conservation form the foundation on which we design
and build all of our products. Consistent and superior quality sets us apart from other manufacturers
and increases our value to you - our customer. Whether you are a hydroponics hobbyist, serious
enthusiast, or large-scale gardener, GrowoniX is committed to bringing you the best solution for
water purication systems.
WHAT IS REVERSE OSMOSIS?
Reverse osmosis (RO) is a ltration method that removes many types of large molecules and ions
from solutions by applying pressure to the solution when it is on one side of a selective membrane.
This ltering process ensures that the solute (waste water) is contained within the pressurized
chamber while the pure solvent (RO water) is allowed to pass freely through the membrane.
TUNED FOR GROWING - IN TUNE WITH OUR CUSTOMERS
Traditional RO systems have waste ratios of approximately 4:1, which means there are 4 gallons
of waste water produced for every 1 gallon of puried water. GrowoniX line of water lters achieve
waste ratios of 2:1 with all 200-400 GPD systems, and an astounding 1:1 ratio with the 600-1000
GPD systems.
GrowoniX has created a complete product line that will address the needs of hydroponic operations
of all sizes. Our lters will signicantly reduce your water use while dramatically increasing your yields.
THE TRADITIONAL WAY
takes 4 gallons of waste water to produce 1 gallon of pure water
THE GrowoniX WAY
INTRODUCTION

3
WHY USE A GROWONIX BP-6010 PUMP?
Membranes love pressure! In general, more pressure allows for better membrane
rejection, longer life, and increased ow rate. GrowoniX BP-6010 Series Booster Pumps
allow for the full potential performance of an RO system to be acheived—with only 35 PSI of
incoming water pressure. The perfect solution for those with low feed water pressures, and
those who want to receive the maximum performance from their GrowoniX water lter.
FEATURES:
3
Built in the U.S.A.Built in the U.S.A. 3
No Assembly Required
Part # In / Out Voltage Amps Flow
Rate
High
Pressure
Cutoff Duty Cycle FITS
BP-6010-CH 1/2” / 3/8” OD tube 240 VAC 5.6 2.6 GPM No Constant EX600, EX1000, GX600, GX1000
BP-6010 1/2” / 3/8” OD tube 120 VAC 5.6 2.6 GPM No Constant EX600, EX1000, GX600, GX1000
DOUBLES PURE WATER PRODUCTION
FOR ALL 600-1000 GPD SYSTEMS-MAX
2000 GPD.
ONLY NEEDS 30PSI OF INCOMING
WATER PRESSURE TO PRODUCE THE
FULL FLOW RATE.
LOW-PRESSURE CUTOFF TO
SAFEGUARD AGAINST A LOSS OF
INCOMING WATER PRESSURE.
STAINLESS STEEL LIQUID-FILLED
300PSI PRESSURE GUAGE.
CONTINUOUS DUTY CYCLE
ADJUSTABLE OUTPUT PRESSURE
CONTROLLABLE MANUALLY OR WITH
ESOK (ELECTRIC SHUTOFF KIT)
PATENTED ELECTROGALVANIZED
BRACKET ON BP-6010-CH
FEATURES

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• The BP-6010 series of Booster Pumps are designed for use with all GrowoniX EX1000 & GX1000
water lters.
• The pump is designed to boost low water pressure conditions to optimal pressure.
• Do not exceed 150 psi output pressure.
ABOUT
CAUTIONS
MOUNTING
• The pump is equipped with an adjustable bypass valve which controls the maximum operating
pressure. In addition, never subject the pump to pressures above 150 PSI.
• Never operate the pump in a harsh environment or hazardous atmosphere,
since motor brush and switch may cause electrical arcing.
• Pumphead materials are designed for use with water only. Do not use with petroleum products.
• Always consider electrical shock hazard when working with and handling electrical equipment.
If uncertain, consult an Electrician. Electrical wiring should only be done by a qualied Electrician
per Local and State Electrical Codes.
• The pump should be mounted in a dry place and away from any source of heat. If an enclosure is
used, special provisions for cooling the motor may be necessary. Consult the Factory.
• Do not subject the pump to extreme high or low (freezing) temperatures while in operation.
(Operating ambient temperature range is 32ºF to 115ºF).
• The pump may be mounted in the vertical or horizontal position.
READ ENTIRE MANUAL THOROUGHLY
BEFORE INSTALLING THIS HIGH PRESSURE-BOOSTING PUMP.
INSERT TUBE INTO FITTING
Push the tubing through the collet and dual o-rings until it bottoms
out against the tube stop.
The collet holds the tube in place and the dual o-rings provide a leak
resistant seal.
MAKE A CLEAN TUBE CUT
Cut the tube squarely and if using plastic tubing, ensure that the cut has
not made the tube out of round.
Also ensure that the tube has a smooth outside diameter without any
burrs or score marks prior to inserting it into the tting.
TEST AND INSPECT
Push and pull the tubing toward and away from the tting to ensure
that it has been installed properly.
Test and inspect the installation for any leaks.
TUBE REMOVAL
Relieve pressure from the tubing and tting. Push uniformly around
the collet ange against the tting body while pulling the tubing away
from the tting to release it.
O-RING
COLLET
TUBING
PUSH COLLET IN PULL TUBE OUT
GROWONIX WATER FILTERS USE QUICK CONNECT FITTINGS
THAT ALLOW FOR EASY MAINTENANCE.
4Built in the U.S.A.
BASIC INFORMATION

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• The motor is a carbonator motor. It is available in 110/220 and 50/60 hertz 1 phase 5.6A. Please
ensure that the electrical circuit supplying the system is compatible with the requirements of the
BP-6010 pump. Each BP-6010 pump is equipped with an 8” electrical cord.
TO REDUCE THE RISK OF ELECTRICAL SHOCK, THE INCOMING POWER SUPPLY MUST INCLUDE
A PROTECTIVE EARTH GROUND.
• Do not use garden hose ttings or attachements when using a BP-6010 series pump, especially
when using an ESOK (electric shuto kit). It is only recomended to plumb he RO system with
appropriate SCH40/80 PVC, copper, or CTS pipe suitable to pass local plumbing inspections
in your area.
• Any restrictions or blockage in the drain line of the ro system can cause back pressure, which will
increase the systems operating pressure. this can result in damage to the system’s membranes
and components and a potentially DANGEROUS OVERPRESSURIZATION CONDITION.
• The input to the BP-6010 pump is 1/2 OD” tubing size.
• The output is 3/8” OD tubing. the ESOK is 3/4” or 1”.
PLUMBING
ELECTRICAL
CAUTIONS
WARNING
NOTE
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Built in the U.S.A.Built in the U.S.A. 5
WE RECOMMEND THAT A LICENSED ELECTRICIAN WIRE YOUR SYSTEM IN ACCORDANCE WITH
LOCAL AND NATIONAL ELECTRICAL CODES (NEC).
PLUMBING AND ELECTRICAL

WATER PUMP PRESSURE SWITCH
Turn clockwiseto increase
cut-out pressure, without
affecting cut-in.
PRESSURE SWITCH HAS ONLY TWO ADJUSTMENT TERMINALS
WATER PUMP PRESSURE SWITCH ADJUSTMENT
Series CXA Water Pump Pressure Switch
Specifications - Installation and Operating Instructions
Bulletin IN-525A
INSTALLATION/MOUNTING
The switch can be pipe mounted in any position. Do not twist the
case when installing. Use a wrench on the pressure connection
flats.
WIRING
All wiring must conform to the National Electrical Code and local
regulations. Do not install the control to handle loads in excess of
electrical rating shown in specifications or as indicated on
instructions inside control cover.
TURN
CLOCKWISE
TO INCREASE
BOTH CUT-OUT
AND CUT-IN
PRESSURE
TURN
CLOCKWISE
TO INCREASE
CUT-OUT
PRESSURE
WITHOUT
AFFECTING
CUT-IN
MOTOR
LINE
LINE
POWER
SUPPLY
MOTOR
M
WIRING DIAGRAM
SPECIFICATIONS
Service: Compatible liquids and gases.
Wetted Materials: Silicone, steel, and SS.
Temperature Limits: 140°F (60°C).
Pressure Limits: See model chart.
Enclosure Rating: General purpose.
Repeatability: ±5 psig (±0.3 bar).
Switch Type: SPST snap action (see model chart).
Electrical Ratings: 20A @ 120 VAC, 12A @ 240 VAC, 9.6A @
240 VAC (3 phase), 8.6A @ 32 VDC, 3.1A @ 120 VDC, 1.6A @
240 VDC.
Electrical Connections: Screw terminal.
Conduit Connection: 7/8˝ hole for 1/2˝ conduit hub (2 places).
Process Connection: 1/4˝ female NPT.
Mounting Orientation: Switch can be installed in any position.
Setpoint Adjustment: Internal screws.
Weight: 0.75 lb (0.34 kg).
Deadband: See model chart.
Agency Approvals: CE, UL pending.
CAUTION: No lubrication or periodic servicing is required. Mount
the control securely. Never exceed the electrical rating for the
switch. Use the control only with compatible medias.
MAINTENANCE
Upon final installation of the Series CXA Water Pump Pressure
Switch, no routine maintenance is required. A periodic check of
the system calibration is recommended. The Series CXA is not
field serviceable and should be returned if repair is needed (field
repair should not be attempted and may void warranty). Be sure to
include a brief description of the problem plus any relevant
application notes. Contact customer service to receive a return
good authorization number before shipping.
©Copyright 2006 Dwyer Instruments, Inc. Printed in U.S.A. 11/06 FR# R3-443463-00
MERCOID DIVISION
DWYER INSTRUMENTS, INC.
P.O. BOX 258 • MICHIGAN CITY, INDIANA 46361 U.S.A.
Phone: [phone] www.dwyer-inst.com
Fax: [phone] e-mail: [e-mail]
The Series CXA Water Pump Pressure Switches have been
proven reliable for controlling automatic water systems. These
switches are very popular for use on water well pumps and
pumping systems. The set point and deadband are both easily
adjustable via screws inside the cover. For ease of installation, the
switches come with a 1/4˝ female NPT process connection and
can be mounted in any orientation. The series CXA’s simple design
makes it a great switch for an installer at any skill level.
MODELS
Max.
Pressure
psig (bar)
129 (8.9)
179 (12.3)
204 (14.1)
129 (8.9)
179 (12.3)
204 (14.1)
Switch
Type
NC
NC
NC
NO
NO
NO
Model
Number
CXA-S1
CXA-S2
CXA-S3
CXA-R1
CXA-R2
CXA-R3
Range
psig (bar)
15-80 (1.0-5.5)
30-100 (2.1-6.9)
35-150 (2.4-10.3)
15-80 (1.0-5.5)
30-100 (2.1-6.9)
35-150 (2.4-10.3)
Approx.
Adjustable
Deadband
psig (bar)
15-30 (1.0-2.1)
20-35 (1.4-2.4)
30-40 (2.1-2.8)
15-30 (1.0-2.1)
20-35 (1.4-2.4)
30-40 (2.1-2.8)
2-17/64
(57.6)
3-3/8
(85.5)
3-45/64
(94)
2-9/16
(65)
* *
THE PUMP MUST NEVER BE RUN DRY. OPERATING THE PUMP WITHOUT SUFFICIENT FEED
WATER WILL DAMAGE THE PUMP.
ALWAYS FEED THE PUMP FILTERED WATER. THE PUMP IS SUSCEPTIBLE TO DAMAGE FROM
SEDIMENT AND DEBRIS.
IF ANY DAMAGE OCCURS TO YOUR SYSYTEM’S PUMP, A RE-BUILD KIT MAY BE AVAILABLE.
CONTACT YOUR LOCAL DEALER OR DISTRIBUTOR AND INFORM THEM OF YOUR SYSTEM’S
MODEL AND PUMP SIZE.
• The pump is a low-lead brass rotary vane pump.
• This pump is also available in stainless steel.
• Follow these guidelines to ensure proper operation of the pump:
The low pressure switch shuts o the system when the feed water pressure drops too low for the
system to function properly. This prevents damage to the pump. The system restarts automatically
when the pressure is restored. If you notice the pressure uctuating, and the system cycling o and
on repeatedly, turn the system o and ensure that proper feed ow and pressure are available to the
system.
The water pump pressure switch is adjusted at the factory to cut out when incoming pressure falls
below 10 psi, and cut in when incoming pressure reaches 25 psi.
PRESSURE SWITCH SHOULD NOT NEED ADJUSTMENT.
If for some reason pressure switch should fall out of adjustment, follow the diagram above. Factory
settings are:
Terminal 1 adjusted fully counterclockwise.
Terminal 2 adjusted fully counterclockwise.
1 2
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6Built in the U.S.A.
Turn clockwise to increase
both cut-out and cut-in
pressure.
BP-6010 INFORMATION

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1. Motor
2. 1/2” Pump Input (connection to pre lter housing output)
3. 3/8” Pump Output (connection to membrane input)
4. Output Pressure Gauge
5. Low Pressure Switch
6. Pump Pressure Bypass Adjustment
7. Pump Power On/Off Switch
8. AC Cord
9. Piggyback Cord for ESOK (Solenoid Valve Shutoff Kit)
1
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5
6
8
9
7
1
23
5
6
8
9
4
47
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Built in the U.S.A.Built in the U.S.A. 7
READ ENTIRE MANUAL THOROUGHLY
BEFORE INSTALLING THIS HIGH PRESSURE-BOOSTING PUMP.
COMPONENT DIAGRAM

Cut the tubing to the appropriate length
(ensure no kinks or ow restrictions), and
insert into the 1/2” pump input. Install the
1/2” locking clip.
Insert the supplied 3/8” tubing into the
pump high pressure output. Install the
3/8” locking cip.
3 4
Slide the 1/2” locking clip o of the
carbon lter output tting, and remove
the short length of 1/2” tubing feeding
the membrane input.
Insert the supplied 1/2” tubing into the
carbon lter output. Install the 1/2”
locking cip.
1 2
SETUP INSTRUCTIONS FOR BP-6010
IMPORTANT TIPS:
TURN OFF INCOMING WATER SUPPLY AND DRAIN SYSTEM PRESSURE BEFORE INSTALLING
A BP-6010 PUMP
8Built in the U.S.A.

Cut the 3/8” tubing to the appropriate
length (ensure no kinks or ow
restrictions), and install the 1/2” x 3/8”
stem reducer onto the 3/8” tubing.
Insert the stem reducer into the 1/2”
membrane input tting.
56
Complete assembly as shown, with
red locking clips in the correct places.
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Built in the U.S.A.Built in the U.S.A. 9

Slide the 1/2” locking clip o of
the carbon lter output tting, and
remove the short length of 1/2”
tubing feeding the membrane input.
1
Cut tubing to the appropriate length
(ensure no kinks or ow restrictions), and
insert into the 1/2” pump input. Install the
1/2” locking clip.
5
Insert the supplied 1/2” tubing into the
carbon lter output. Install the 1/2”
locking cip.
4
Insert the supplied 3/8” tubing into
pump high pressure output. Install the
3/8” locking cip.
6
3
Install the caster onto the chassis
bottom.
2
SETUP INSTRUCTIONS FOR BP-6010-CH
Attach BP-6010-CH chassis to
GX600/1000 housing using the
existing caster hardware.
10 Built in the U.S.A.
TURN OFF INCOMING WATER SUPPLY AND DRAIN SYSTEM PRESSURE BEFORE
INSTALLING A BP-6010 PUMP

Attach BP-6010-CH chassis to
GX600/1000 housing. Replace caster
nut and washer and tighten.
Cut the 3/8” tubing to the appropriate
length (ensure no kinks or ow
restrictions), and install the 1/2” x 3/8”
stem reducer onto the 3/8” tubing.
Insert the stem reducer into the 1/2”
membrane input tting.
7
Complete assembly as shown, with
red locking clips in the correct places.
8
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Built in the U.S.A.Built in the U.S.A. 11

The bypass valve, located on the input side of the pump can be used to regulate pump output
pressure. It is adjustable with a at head screwdriver.
WHILE REFERENCING THE PUMP PRESSURE GAUGE:
1. Turn the screw clockwise to INCREASE system pressure.
2. Turn the screw counterclockwise to DECREASE system pressure.
PUMP OUTPUT PRESSURE ADJUSTMENT
BP-6010 PUMP
BP-6010-CH PUMP
MINIMUM SYSTEM PRESSURE IS 40PSI.
MAXIMUM SYSTEM PRESSURE IS 150 PSI.
• Running the system at higher pressure will result in failure of ttings, overheating of the pump
motor, and possible injury.
• As membranes foul, system pressure increases. Make sure you leave some headroom so that a
pressure increase due to fouling DOES NOT EXCEED 150 PSI.
12 Built in the U.S.A.

SOLENOID MANUAL OVERRIDE SWITCH
MANUAL
OVERRIDE
NORMAL
OPERATION
1. SOLENOID VALVE
2. FLOAT BALL SWITCH
3. FLOAT BALL PIGGYBACK CORD
4. SOLENOID VALVE MANUAL OVERRIDE SWITCH
5. SOLENOID VALVE (DIRECTION OF FLOW)
1
2
3
44
5
direction
of ow
ELECTRIC SHUT OFF KIT COMPONENT DIAGRAM
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Built in the U.S.A.Built in the U.S.A. 13

Normaly closed oat switches are closed while hanging
“down”, and will open on a rising liquid level—typically used for
“tank lling” applications.
1. Determine the desired cord tether length . See Figure 2.
2. Attach the Pipe Clamp at the desired location. See Figure 1.
3. Adjust the tether length to achieve the desired pumping
range. Use Figure 2 as a guide and test the system by lling
tank and cycling the system to achieve the actual desired
pumping range. Tighten the clamp
FIGURE 2
Tether
Length
Pumping
Range
4" 8"
5" 9"
6" 10"
7" 11"
8" 12"
9" 13"
10" 14"
11" 15"
12" 16"
13 17"
14" 18"
15" 19"
16" 20"
17" 21"
18" 22"
FIGURE 1
1. Remove the garden hose tting from the water lter input and attach the supplied SCH80 PVC as
shown above.
2. Install the solenoid valve on the input of the EX/GX1000, making sure valve is installed in the
correct direction of ow. (see arrow stamped on valve housing and reference pg. 13).
3. Make sure the override switch is in the “Normal Operation” position (see: page 13).
4. Turn on feed water supply and check for leaks in the solenoid valve water connections.
(ESOK) ELECTRIC SHUT OFF KIT CONNECTION
**
DISCONECT PUMP AND ALL COMPONENTS FROM ELECTRICAL SUPPLY,
AND TURN OFF FEED WATER SUPPLY BEFORE CONNECTING THE ESOK.
WARNING:
Read instructions thoroughly. Check local codes and install to meet requirements.
Turn o all power when installing or adjusting unit.
Failure to turn o all power could result in serious injury or death!
End user to provide overcurrent protection rated at 120VAC
minimum, 15 Amps maximum.
INSTALLING THE FLOAT BALL SWITCH
14 Built in the U.S.A.
INSTALLING THE SOLENOID VALVE

(ESOK) WIRING DIAGRAM
ESOK ELECTRICAL CONNECTION
1. Attach the oat ball piggyback cord to the male plug end from the pump control box.(2)
The oat switch will now govern whether current will ow to the pump control box or not.
2. Plug the solenoid valve into the female plug end extending from the pump control box (3).
• Float ball facing “UP” = current does not ow (pump o).
• Float ball facing “DOWN” = current ows (pump on).
• When pump control switch is “ON” and oat ball is facing “DOWN” = current will ow to the
solenoid valve and the valve will open.
• When pump control switch is “OFF” or the oat ball is facing “UP” = no current will ow to the
solenoid valve, and the pump will not run.
3
2
3
2
15
Built in the U.S.A.Built in the U.S.A. 15

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16 www.growonix.com toll free 888.406.8521, oce 818.510.0264, [email protected]
For a period of one year from the date of original purchase, we will replace or repair any part of the GrowoniX
product that we nd to be defective in operation due to faulty materials or workmanship with the exception of
the replaceable lters and membranes.
GENERAL CONDITIONS
Damage to any part of this product because of misuse; misapplication; negligence; alteration; accident;
installation; or operation contrary to our instructions, incompatibility with accessories not installed by GrowoniX,
or damage caused by freezing, ood, re, or Act of God, is not covered by this warranty. In all such cases,
regular charges will apply. This limited warranty does not include service to diagnose a claimed malfunction in
this unit. This warranty is void if the claimer is not the original purchaser of the unit or if the unit is not operated
under normal municipal water or well water conditions.
GrowoniX assumes no liability in connection with this product. GrowoniX assumes no liability for any damages
incurred through the use of this product. It is the responsibility of the end user to gauge the safe use of this
product in the environment where it is applied. We do not authorize any person or representative to assume for
us any other obligations on the sale of this reverse osmosis system. The information given out in the manual
we believe to be true, but are oered to you in good faith without guarantee because each application of this
product is dierent and beyond our control.
GROWONIX RETURN POLICY
MERCHANDISE RETURN DETAILS AND PROCEDURE:
If any merchandise was defective —we will refund the full purchase price upon receiving and reviewing the
merchandise returned in undamaged condition.
RMA NUMBER:
You must rst obtain a Return Merchandise Authorization (RMA) number from GrowoniX.com. Any products
sent to GrowoniX without an RMA number will not receive a refund and may be returned to the sender at their
expense.
All refund amounts will be based on the manufacturer’s warranty and GrowoniX return policy. Refunds will be
issued back using the payment method you used when you placed your order. Refunds take up to 3-5 business
days to process once we receive the return.
PACKAGING:
Please kindly re-pack the product in its original box, or a box of equivalent strength. The unit should be packed
in the same manner as it came to prevent damage in shipping. Please return everything that was in the original
box, including any free items if applicable. Be sure to drain out all water from wet systems and parts and wrap
them in plastic bags before packing.
RETURN TO:
We will provide you with an GrowoniX warehouse address for return merchandise when we issue the RMA number.
GROWONIX SYSTEM WARRANTY