GSI Group E Series User manual

PNEG-1993
CE Compliant E-Series
Chain Conveyors - All Models
Installation and Operation Manual -
Original Instructions
PNEG-1993
Version: 2.0
Date: 04-26-16

2 PNEG-1993 CE Compliant E-Series Chain Conveyors - All Models
CE Declaration of Incorporation
EC MACHINERY DIRECTIVE
2006/42/EC
Vendel Park, Erdoalja U1, Biatorbagy, H-2051, Hungary
The GSI Group declares that
GSI E-Series chain conveyors
Models
225 W x 225 T
300 W x 225 T
300 W x 300 T
375 W x 300 T
Excluding:
Meet the following clauses of the Essential Requirements of the Machinery Directive 2006/42/EC.
1.1.2 and sub-clauses principles of safety integration
1.3.2 Risk of break-up during operation
1.3.7 Risk related to moving parts
1.3.8 Choice of protection against risks arising from moving parts
1.3.8.1 Moving transmission parts
1.3.8.2 Moving parts involved in the process (Installer has responsibility to ensure complete compliance
with this clause, as per manual.)
1.3.9 Risks of uncontrolled movements
1.4 Required characteristics of guards and protective devices
1.4.1 General requirements
1.4.2 Special requirements for guards
1.4.2.1 Fixed guards
1.5.4 Errors of fitting
1.5.5 Extreme temperatures
1.5.6 Fire
1.5.7 Explosion
1.5.8 Noise
1.5.9 Vibrations
1.5.13 Emissions of hazardous materials and substances

PNEG-1993 CE Compliant E-Series Chain Conveyors - All Models 3
CE Declaration of Incorporation
EC MACHINERY DIRECTIVE
2006/42/EC
Vendel Park, Erdoalja U1, Biatorbagy, H-2051, Hungary
1.6 Maintenance
1.6.1 Machinery maintenance
1.6.4 Operator intervention
1.7 Information
1.7.1 Information and warnings on the machinery
1.7.1.1 Information and information devices
1.7.2 Warning of residual risks
1.7.4 Instructions
1.7.4.1 General principles for the drafting of instructions
1.7.4.2 Contents of the instructions but not inclusive of sub-clause (u)
1.7.4.3 Sales literature
This declaration applies only to the mechanical elements of the above machines and does not imply
conformity by any other items of equipment fitted to or connected with the above machines.
The equipment above must not be put into service until the machinery into which it is to be incorporated
has been declared in conformity with the provisions of all relevant Directives, nor until these
components have been assembled in the manner recommended in the manufacturers instructions.
Signed :
Name:
Date:
Digitally signed by Frank Ward
DN: cn=Frank Ward, o=Hennock
International Limited, ou,
[email protected], c=GB
Date: 2016.04.26 14:39:02 +01'00'

4 PNEG-1993 CE Compliant E-Series Chain Conveyors - All Models
All information, illustrations, photos, and specifications in this manual are based on the latest
information available at the time of publication. The right is reserved to make changes at any
time without notice.

Table of Contents
PNEG-1993 CE Compliant E-Series Chain Conveyors - All Models 5
Contents
Chapter 1 Safety .....................................................................................................................................................6
Safety Guidelines .................................................................................................................................. 6
Cautionary Symbols Definitions ............................................................................................................ 7
Safety Cautions ..................................................................................................................................... 8
Safety Sign-Off Sheet ......................................................................................................................... 12
Correct Use ......................................................................................................................................... 13
Correct Installation .............................................................................................................................. 14
Guards ................................................................................................................................................ 15
Electrical Safety .................................................................................................................................. 15
Possible Hazards Inside Grain Bins .................................................................................................... 17
Chapter 2 Safety Decals ......................................................................................................................................18
CE Mark and Rating Plate ................................................................................................................... 20
Chapter 3 Installation ..........................................................................................................................................21
Pre-Installation Preparation ................................................................................................................. 21
Head and Tail Identification ................................................................................................................. 22
Assembling an Un-Assembled Intermediate Section .......................................................................... 23
Assemble Conveyor Sections ............................................................................................................. 24
Chain Installation ................................................................................................................................. 28
Gear Motor Installation ........................................................................................................................ 30
Chapter 4 Electric Operated Gate Installation ...................................................................................................31
Overall Head Gate and Intermediate Gate Dimensions ...................................................................... 31
Cut Trough Bottom for Intermediate Gate ........................................................................................... 32
Motor Bracket Installation for Head Gate and Intermediate Gate ....................................................... 33
Limit Switch Installation of Head Gate and Intermediate Gate ............................................................ 34
Install Gate to Trough Bottom of Intermediate Gate and Head Gate .................................................. 36
Flipping the Shaft to Change Gate Drive Side .................................................................................... 37
Slack Chain Detector and Plug Switch ................................................................................................ 38
Chapter 5 Electrical Installation .........................................................................................................................39
Chapter 6 Reducer Lubrication ..........................................................................................................................41
Lubricant Table ................................................................................................................................... 43
Start-Up and Break-In ......................................................................................................................... 44
Chapter 7 Maintenance ........................................................................................................................................45
Chapter 8 Optional Components ........................................................................................................................46
‘Whirlygig’ Motion Sensor .................................................................................................................... 46
Chapter 9 Troubleshooting .................................................................................................................................47
Chapter 10 Warranty ............................................................................................................................................49

6 PNEG-1993 CE Compliant E-Series Chain Conveyors - All Models
1. Safety
Safety Guidelines
Safety guidelines are general-to-specific safety rules that must be followed at all times. This manual is
written to help you understand safe operating procedures and problems that can be encountered by the
operator and other personnel when using this equipment. Save these safety guidelines for future
reference.
As owner or operator, you are responsible for understanding the requirements, hazards, and precautions
that exist and to inform others as required. Unqualified persons must stay out of the work area at all times.
Alterations must not be made to the equipment. Alterations can produce dangerous situations resulting in
SERIOUS INJURY or DEATH.
This equipment must be installed in accordance with the current installation codes and applicable
regulations,whichmustbe carefullyfollowed inall cases. Authorities havingjurisdictionmustbe consulted
before installations are made.
When necessary, you must consider the installation location relative to electrical, fuel and water utilities.
Personnel operating or working around equipment must read this manual. This manual must be delivered
with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the
equipment.
ST-0001-3

1. Safety
PNEG-1993 CE Compliant E-Series Chain Conveyors - All Models 7
Cautionary Symbols Definitions
Cautionary symbols appear in this manual and on product decals. The symbols alert the user of potential
safety hazards, prohibited activities and mandatory actions. To help you recognize this information, we
use the symbols that are defined below.
DANGER
WARNING
CAUTION
NOTICE
This symbol indicates an imminently hazardous situation
which, if not avoided, will result in serious injury or death.
This symbol indicates a potentially hazardous situation
which, if not avoided, can result in serious injury or death.
This symbol indicates a potentially hazardous situation which,
if not avoided, can result in minor or moderate injury.
This symbol is used to address practices not related to
personal injury.
This symbol indicates a general hazard.
This symbol indicates a prohibited activity.
This symbol indicates a mandatory action.
ST-0005-2

1. Safety
8 PNEG-1993 CE Compliant E-Series Chain Conveyors - All Models
Safety Cautions
Use Personal Protective Equipment
Eye
Protection
Hearing
Protection
Hand
Protection
Head
Protection
Respiratory
Protection
Foot
Protection
Fall
Protection
• Use appropriate personal protective equipment:
• Wear clothing appropriate to the job.
• Remove all jewelry.
• Tie long hair up and back.
ST-0004-1
Follow Safety Instructions
• Carefully read all safety messages in this manual and
safety signs on your machine. Keep signs in good
condition. Replace missing or damaged safety signs.
Be sure new equipment components and repair parts
include the current safety signs. Replacement safety
signs are available from the manufacturer.
• Learn how to operate the machine and how to use
controls properly. Do not let anyone operate without
instruction.
• If you do not understand any part of this manual or
need assistance, contact your dealer.
ST-0002-1

1. Safety
PNEG-1993 CE Compliant E-Series Chain Conveyors - All Models 9
Maintain Equipment and Work Area
• Understand service procedures before doing work. Keep area
clean and dry.
• Never service equipment while it is operating. Keep hands, feet,
and clothing away from moving parts
• Keep your equipment in proper working condition. Replace worn
or broken parts immediately.
ST-0003-1
Install and Operate Electrical Equipment Properly
• Electrical controls must be installed by a qualified electrician and
must meet the standards set by the National Electric Code,
Canadian Electrical Code, and all local and state codes.
• Lock-out power source before making adjustments, cleaning, or
maintaining equipment.
ST-0027-2
Stay Clear of Hoisted Equipment
• Always use proper lifting or hoisting equipment when assembling
or disassembling equipment.
• Do not walk or stand under hoisted equipment.
• Always use sturdy and stable supports when needed for
installation. Not following these safety precautions creates the
risk of falling equipment, which could crush personnel and cause
serious injury or death.
ST-0047-1
Operate Motor Properly
• All electrical connections should be made in accordance with the
National Electric Code (US) or Canadian Electrical Code (CEC).
Be sure equipment and bins are properly grounded.
• Lock-out power before resetting motor overloads.
• Do not repetitively stop and start the drive in order to free a
plugged condition. Jogging the drive in this manner can damage
the equipment and drive components.
ST-0009-2

1. Safety
10 PNEG-1993 CE Compliant E-Series Chain Conveyors - All Models
Stay Clear of Slide Gate
• Keep hands away from slide gate opening. Slide gates can crush
and dismember. Motor can start at any time.
• Lock-out power source before making adjustments, cleaning, or
maintaining equipment.
ST-0049-1
Toxic Fume and Dust Hazard
• Remove paint before welding or heating.
• Avoid potentially toxic fumes and dust. Hazardous fumes can be
generated when paint is heated by welding, soldering, or using a
torch.
• Do all work outside or in a well-ventilated area. Dispose of paint
and solvent properly.
• Remove paint before welding or heating:
— If you sand or grind paint, avoid breathing the dust. Wear an
approved respirator.
— If you use solvent or paint-stripper, remove stripper with soap
and water before welding.
— Remove solvent or stripper containers and other flammable
material from area. Allow fumes to disperse at least 15 minutes
before welding or heating.
ST-0043-1