GSWeb Playground Equipment SPACECRAFT GS-SC2200 User manual

1
SPACECRAFT MODEL NO.
GS-SC2200INSTALLATION MANUAL
SHINHEUNG ENG
1046-3, Najeon-ri, Saengnim-myeon,
Gimhae-si Gyeongsangnam-do, 621-821,
Re ublic Of Korea
Tel) +82. 55. 326. 9096~7
Fax) +82. 55. 326. 9022
E-mail) [e-mail]
Web site) www.gsweb21.com

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SPACECRAFT MODEL NO.
GS-SC2200INSTALLATION & MAINTENANCE INSTRUCTIONS
Ages: 5 to 12 years
Ca acity: 25 children
Size: D: 10‘10”/ 3.30m
H: 10' 11”/ 3.32m
Use zone: D: 23' 11”/ 7.30m
Figure-1: Com leted S acecraft
Features
The series is the 21st Century merry-go-round.
Our special bearing system controls the rotation speed
so that the children can safely enjoy the same exhilarating
experience as a merry-go-round.
The GS-SC22 features GS Web Technology which
includes the highest steel content and the strongest
connection materials in the industry,
including a steel-wire core in our edge ropes
and connection points crushed in place with over 75 tons
of pressure to ensure long life of the games and maximum
safety for the children.
These games help bring movement, balance, exercise
and fun back into the playground.

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SPACECRAFT MODEL NO.
GS-SC2200Safety area
1 62
696
33
1525
1525
183183
Figure-3: Safety area
Safety area
The requirements for space and safety clearances are taken from
BS-EN 1176-1 / ASTM-F1487 / CSA Z614
The use zone for stationary play equipment shall extend no less than
72 in. (183 mm) from all sides of the play structure.
Figure-2: Install
Im erial/Metric
conversion:
48" = 122 mm
54" = 137 mm
6 " = 1525mm
72" = 183 mm
13 " = 33 mm
139" = 34 mm
274" = 696 mm
418" = 1 62 mm

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SPACECRAFT MODEL NO.
GS-SC2200
1 62
696
33
1525
1525
183 183
137
434 (GALVANIZED POST LENGTH)
1525
122
2
332
22
2975 (INOX POST LENGTH)
2
35
Finished Grade
33
Figure-4: Foundation layout
Foundation
Measure location of game and dig a hole
5' x 5' x 4' 6" deep centered on the center
of the game.
Im erial/Metric
conversion:
48" = 122 mm
54" = 137 mm
6 " = 1525mm
72" = 183 mm
13 " = 33 mm
131" = 332 mm
274" = 696 mm
418" = 1 62 mm
Foundation Layout

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SPACECRAFT MODEL NO.
GS-SC2200Post Assembly
Figure-5: Overall Assembly
ANGLE BRACE
SUPPORT HEAD
GALVANISED POST
BASE
EYE BOLT
PAINTED STAINLESS POST

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SPACECRAFT MODEL NO.
GS-SC2200Post installation
54"
60"
12"
Figure-6
NYLON STRING
Figure-7
4. Lift the assembly and place the post into the assembled base.
Use a backhoe with nylon strap or chain with safety hooks.
5. Level the post and fill with excavated ground, recompacting
excavated ground.
6. Install the protective surface.

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SPACECRAFT MODEL NO.
GS-SC2200Aluminium ring assembly
ALLEGRO ARM
NET
Figure-8 Figure-9
HANGER ROPE
UPPER RING
7. Thread the net around the post.
8. Install the support head.
9. Install 4 support arms -- don't tighten the bolts fully.
10. Attach the hanger calbes to support arms.
11. Assemble upper support ring and attach to hanger cables.
12. Attach net to upper support ring.

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SPACECRAFT MODEL NO.
GS-SC2200spacecraft arm assembly
M16 X L80 BOLT
M16 NUT, WASHER
M10 X L30 HSCS BOLT
HANGER ROPE
M10 X L30 HSCS BOLT
ALLEGRO HEAD
HANGER ROPE CONECTOR
M12 X L25 HSCS BOLT
Figure-10 Figure-11

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SPACECRAFT MODEL NO.
GS-SC2200
Deck Assembly
M8 X L33 RING FIX BOLT
M8 X L55 RING FIX NUT,WASHER
NYLON JOINTALUMINIUM RING(UPPER RING)
Figure-12
Figure-12
M10 X L25 HSCS BOLT
M10 NUT,WASHER
NET
Figure-13
Aluminium ring(upper ring) assembly

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SPACECRAFT MODEL NO.
GS-SC2200Aluminium ring assembly
HEAD CAP
COLLAR
LOWER RING
DECK
Figure-14
Figure-15
Assembly order
1. The aluminium ring
2. Deck
3. Adjust the deck height with the collar and the alignment of the rope
4. Tighten all the bolts
5. Install the cap

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SPACECRAFT MODEL NO.
GS-SC2200Aluminium ring(lower ring) assembly
M8 X L33 RING FIX NUT,WASHER
M8 X L55 RING FIX BOLT
16 fasteners on the to
HALF ALUMINIUM RING
Figure-16
NYLON JOINT
Attach the two lower half rings with the nylon joints.
Align the o ening in the net with the o ening in the ring
fasteners before attaching the net to the ring.

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SPACECRAFT MODEL NO.
GS-SC2200Deck assembly
Figure-17
PVC COATED FLOOR
HALF ALUMINIUM RING(LOWER RING)
M10 X L30 BOLT
M10 NYLON LOCK NUT
HALF S.S COLLAR
M12 X L35 BOLT
M12 NUT, WASHER
M10 X L90 HSCS BOLT
M10 NYLON LOCK NUT, WASHER

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SPACECRAFT MODEL NO.
GS-SC2200Base assembly
ANGLE BRACE
M12 X L35 BOLT
M12 NUT, WASHER
M12 X L35 BOLT
BASE
M12 NUT, WASHER BASE HALF COLLAR
Figure-18

14
SPACECRAFT MODEL NO.
GS-SC2200Head Cap assembly
M10 X L25 HSCS BOLT
HEAD CAP
Remove the eye bolt.
Install the ca with HSCS bolt.
Figure-19

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SPACECRAFT MODEL NO.
GS-SC2200Parts list
1: galvanised ost
2: inox ost
3: head ca
4: head
5: arm
6: net
7: hanger ro e
8: hanger ro e connector
9: half aluminium ring(u er)
10: half aluminium ring(lower)
1
16
4
24
2
15
25
22
5
3
16
23
8

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SPACECRAFT MODEL NO.
GS-SC2200Parts list
9
11: vc coating floor(deck)
12: nylon joint
13: half collar
14: eye bolt
15: M10 X L25 HSCS bolt
6
16: M10 X L30 HSCS bolt
17: M10 X L90 HSCS bolt
18: nylon lock nut (M10),washer
19: M12 X L30 bolt
20: M12 X L35 bolt
18
10
7
8
11
13
6
15 9

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SPACECRAFT MODEL NO.
GS-SC2200
Parts list
31
32
31
28
32 30
21: nylon lock nut (M12),washer
22: M12 X L25 HSCS bolt
23: M12 flat, s ring washer
24: M16 X L80 bolt
25: M16 nut, washer
26: M8 X L55 fix bolt
27: M8 X L33 fix nut, washer
28: galvanised base
29: angle brace
30: base half collar
10
20
13
21
19
21
26
27
17
11
12
29
31: M12 X L35 bolt
32: M12 X L35 nut, washer
18

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SPACECRAFT MODEL NO.
GS-SC2200
18
Maintenance
A. General safety measures
On the playground there should be a sign(pictogram) giving the following information:
a) general emergency telephone number;
b) telephone number to contact maintenance personnel;
c) name of the playground;
d) address of playground; and
e) other relevant local information, if applicable.
The entry, exit and emergency paths to and from a playground, intended for use by the public and emergency services, should be accessible and
free of obstacles at all times.
NOTE Attention is drawn to local regulations.
B. Procedures
Defects that occur during operation and which put safety at risk should be corrected without delay. If this is not possible, the equipment should
be secured against use e.g. by immobilization or removal.
There should be written operational procedures covering the measures to be taken in the event of accidents, fire and the like.
Until unsafe equipment is repaired and released for use, access by the public should be prevented. Information about accidents brought to the
attention of the manager should be recorded on a form that includes the following details:
a) date and tie of accident;
b) age and sex of victim and clothing worn, Including footwear;
c) equipment involved;
d) number of children on site at the time of the accident;
e) description of accident;
f) injury sustained including part(s) of body affected;
g) action taken;
h) witness statements;
i) any subsequent equipment modification;
j) weather conditions; and
k) any other relevant information.

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SPACECRAFT MODEL NO.
GS-SC2200
19
Maintenance
C. Routine maintenance
To reduce accidents, the owner or operator should ensure that an appropriate routine maintenance schedule is established, implemented and
maintained. This should take into account local conditions and the manufacturer's instructions that can affect the necessary inspection frequency.
The schedule should list the components to be maintained and should also give procedures for dealing with complaints and breakdowns.
The routine maintenance of playground equipment and surfaces should consist of preventative measures to maintain their level of safety,
performance and compliance with the relevant part(s) of EN 1176. Such measures should include:
a) tightening of fastenings;
b) re-painting and re-treatment of surfaces;
c) maintenance of any impact attenuating surfaces;
d) lubrication of bearings;
e) markig of equipment to signify loose fill finished surface level;
f) cleaning;
g) removal of broken glass and other debris or contaminants;
h) restoring loose fills to the correct level; and
i)maintenance of free space areas.
D. Corrective maintenance
Corrective maintenance should include measures to correct defects, or th re-establish the necessary levels of safety of the playground equipment
and surfaces. Such measures should include:
a) replacement of fastenings;
b) welding of welding repairs;
c) replacement of worn or defective parts; and
d) replacement of defective structural components.
E. Personal safety
Repairs during operation that could put the safety of maintenance personnel of the public at risk, should be avoided.
F. Equi ment alterations
Alterations to parts of a piece of equipment or structure that could affect the essential safety of the equipment should only be carried out after
consultation with the manufacturer or a compete person.