GSWeb Playground Equipment GS-W1003 User manual

NO. Name QTE Description Size Material Remarks
1 MP139 2 MAIN POST(upper+lower) Φ139.8 X L7800 Galvanized Steel UV polyester powder coating
2 RC22 1 SET MULTI COMPOUND ROPE Φ22, Φ20 Nylon
3 NCP150 1 PLASTIC POST CAP Φ150 X H90 MC Nylon
4 TB50 4 SET TURN BUCKLE(GS-T82) Φ50 Galvanized Steel
5 ACS78 4 ANCHOR SHACKLE M22 Galvanized Steel
6 SP185 1 SHOCK PROOF Φ185 X 12T Rubber
BOLT,NUT
7 TBHT22 8 H/T BOLTS M22 X L110 turn buckle assembly
TBNU22 8 NUTS M22
TBWA22 8 WASHERS M22
TBSW22 8 SPRING WASHERS M22
8 PCUB12 2 SET U-BOLTS M12 Stainless Steel post cap assembly
BASE
9 MPP 1 SET MAIN POST PLATE 300 X 300 Galvanized Steel
10 L-B78 4 L-ANCHOR BOLTS M22 X L500 Galvanized Steel
L-N78 8 NUTS M22 Galvanized Steel
L-SW78 4 SPRING WASHERS M22 Galvanized Steel
L-W78 4 WASHERS M22 Galvanized Steel
11 ACP 4 ANCHOR PLATE 600 X 200 Galvanized Steel
10 L-B78 24 L-ANCHOR BOLTS M22 X L500 Galvanized Steel
L-N78 48 NUTS M22 Galvanized Steel
L-SW78 24 SPRING WASHERS M22 Galvanized Steel
L-W78 24 WASHERS M22 Galvanized Steel
12 1 TOUCH UP SPRAY
GS-W1003
PARTS CHECK LIST

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1003
GSWeb Playground Equipment 1
INSTALLATION MANUAL
Ver. 070101
Safety Checklist after first assembly
●Test intervals of Safety: 6 months
●Test Component and contents:
1. Removing the reticulated system:
- Check of removing condition each rope
- Screwing the turn buckle and conversion the turnbuckle
in anchors plate(see for this workstep turnbuckle assembly
2. Abrasion condition of rope:
- Checking of all rope surface
- Strengthned of rope: Coating on the surface
3. Attachment condition of the anchors plate and turnbuckle
4. Screwing condition of all bolt
5. Galvanizing condition of the steel component:
- Protection of steel component from corrosion.
●Meas re
In case of the appearance the defect detail is
repaired usually within 3 days after checking.
GSWEB PLAYGROUND EQUIPMENT
1046-3, Najeon-ri, Saengnim-myeon, Gimhae-si
Gyeongsangnam-do, 621-821, Rep blic Of Korea
Tel) +82. 55. 326. 9096~7
Fax) +82. 55. 326. 9022
E-mail) gsw[email protected]
Web site) www.gsweb21.com

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1003
GSWeb Playground Equipment 2
Fig re-1: Completed Net
INSTALLATION & MAINTENANCE INSTRUCTIONS
Feat res
This series is a pyramid-style climbing structure made of steel-loaded Nylon
cables and comes protected against UV.
GS Web uses the highest steel content and the strongest connection
materials in the industry, including a steel-wire core in our edge ropes and
connection points crushed in place with over 75 tons of pressure to ensure
long life of the games and maximum safety for the children.
GS Web Nets help bring movement, balance, exercise and fun back into the
playground.
Ages: 6 to 12 years
Capacity: 93 children
Size: L: 39' 8" / 12.10m
W: 39' 8" / 12.10m
H: 24' 7" / 7.50m
Use zone: L: 49' 6" / 15.10m
W: 49' 6" / 15.10m

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1003
GSWeb Playground Equipment 3
Safety area and Fall Height zone
Fig re-2: Safety area
Safety area
The requirements for space and safety clearances are taken from
BS-EN 1176-1 / ASTM-F1487 / CSA Z614
The use zone for stationary play equipment shall extend no less than
72 in. (1830mm from all sides of the play structure.
Fall Height : (a) 7' 3" / 2200mm (from s rface)
The Fall height on the extennal surface of a pyramid shaped space net is the
hightest point attainable within a horizontal distance of (b) 44" / 1100mm
from the edge of the structure where a free fall to the protective surface is
possible. This distance in based on the centre of gravity height of the
maximum user.
(b)
(a)
Metric/Imperial
conversion:
1830mm = 6'
8600mm = 28' 2-1/2"
20860mm = 68' 5-1/4"
Safety area and Fall Height zone

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1003
GSWeb Playground Equipment 4
Foundation Information
Level Line
P1
P2
Wet concrete
Dry concrete
surface layer
Finished ground
Pole
P1 = Depth below Finished Grade (12" / 300mm)
P2 = Depth of concrete footings (35-½" / 900mm)
P1 = Depth below Finished Grade (12" / 300mm)
P2 = Depth of concrete footings (35-½" / 900mm)
Fo ndation
Please refer to GS-W1003 drawing for installation
dimension
Fig re-3 : Excavate eno gh
materials to allow for proper depth
of concrete footings
Also ensure that there is enough space to
allow the frame to be positioned properly.
Anchor wood support frame to ground
with pickets to prevent the frame from
moving while concrete is poured and sets.
Fig re-4: Fo ndation section view
Finished Grade
(Optional
Safety area and Fall Height zone

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1003
GSWeb Playground Equipment 5
Position anchor plate on concrete footing
[CF] 'L" anchor hole
Front edge of anchor plate must be installed 4" (100mm
from the edge of concrete footing.
100
200
100
Fig re -5: Footing and anchor plate layo t
Note: Total distance
from
front of block to front of
block is 56' 5"
(17200mm
Metric/Imperial
conversion:
200mm = 7-7/8"
8600mm = 28' 2-1/2"
12162mm = 39' 10-7/8"
4" 4"
Anchor Plate position
Foundation Layout

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1003
GSWeb Playground Equipment 6
Safety area and Fall Height zone
Fig re-6: Wood s pport frame
(a)
(b)
Assemble wooden support frames *
4 frames (39-½" / 1000mm L x 47-¼" / 1200mm W x 35-½" / 900mm H
1 frame (31-½" / 800mm L x 31-½" / 800mm W x 35-½" / 900mm H
*Use ½" (min plywood; not included in package
(a) wood jig for
Anchor plate
(b) wood s pport frame
for concrete
NOTE: Use anchor plate as guide
for exact measurements.
5-⅞"
7-⅞" 7-⅞" 7-⅞"7-⅞"
Concrete Foundation

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1003
GSWeb Playground Equipment 7
Fig re-7: Concrete work
[concrete footing work]
Po r wet concrete in the wooden s pport frame
[Concrete]
Pour concrete* into wooden support frame until flush to top edge
Allow 3-5 days for concrete to cure before proceeding to next step.
*Concrete to be we concrete with minimum 25 MPa / 3500 PSI.
Concrete Footing

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1003
GSWeb Playground Equipment 8
Safety area and Fall Height zone
Fig re-8: remove wood s pport frame
Remove wood s pport frame from dry concrete blocks
After concrete has cured enough, remove frames and replace soil around
the footings to subgrade level
Remove Wood Support Frame

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1003
GSWeb Playground Equipment 9
Fig re-10: Attach Anchor plate to footing
with flat washer, locking washer and n t.
(a) Anchor Plate
(b) Post plate
Fig re-9: Concreted blocks -
Clean threads of "L"-Anchors
(b) Post plate
(a) Anchor Plate
Anchor Plate Assembly

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1003
GSWeb Playground Equipment 10
STEP-1
Fig re-11: Find Nylon String
STEP-2
Fig re-12: Insert Post
as following Nylon string
Nylon string
Post Assembly
Insert Post following nylon
string
NOTE: Remove string prior to placing cap on post.
Upper post
Lower post
Post Assembly

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1003
GSWeb Playground Equipment 11
Safety area and Fall Height zone
Fig re-14: U-bolt assembly.
STEP-4
Fig re-15: Post cap assembly.
STEP-3
Fig re-13: Insert Post
into the Center of Net.
Place Cap on Post
Thread the mast through the net’s center (per diagrams below,
or following factory-installed guide string . Press the cap
(already attached to the top of the net into the mast’s top end.
Note: Rubber mallet
may be required to
insert cap into post.
Joint Post and Cap with U-BoltAttaching Cap to Post

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1003
GSWeb Playground Equipment 12
Fig re-16: Attach cable to (A) (B) (C)
Safety Cable Attaching
Attach safety cable to anchor plates (A) (B) (C)
as shown in Fig re 16.
(A)
(B) (C)
(B)
(C)
M22 X L110 H/T Bolt
Fig re-17: Safety cable Assembly
After successfully preparing the net
and mast assembly, attach safety cable with
M22 X L110 H/T Bolt to Anchor plate
as shown below

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1003
GSWeb Playground Equipment 13
Fig re-19: Safety cables attached
Fig re-18: Centre Post
(A) (C) (D) (E)
(A)
(E)
(B)
(C)
[Working Process] (B)
(D)
It is strongly recommended that a
machine be sed to lift the net into place.
Standing the net

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1003
GSWeb Playground Equipment 14
(A) (B) (C) (D) (E) (F)
(F)
(C)
(B)
(D)
(A)
(E)
After standing p the Net, Attach remaining safety cable
and T rnb ckles
Fig re-21: Loosen T rnb ckle:
all the way (about 100mm ,
leaving only 4 or 5 threads
attached
Fig re-20: Stand Net p
Stand Net up

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1003
GSWeb Playground Equipment 15
Anchor plate + T rnb ckle
Fig re-22: Tightening T rnb ckles
(a)
(a)
(b)
(b)
Fig re-23: T rnb ckle assembly
M22 X L110 H/T Bolt
Tighten Cable with T rnb clke at the Same time
Tighten Cable with T rnb clke at the Same time
(a) + (a)
(b) + (b)
NOTE: Make sure post is level before tightening and remains level during process.
Attaching Turnbuckle to Anchor Plates

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1003
GSWeb Playground Equipment 16
Safety area and Fall Height zone
Fig re-24: Completed Net
Maintenance information
Please tighten rope with Turnbuckle properly.
If you tighten the net too much, it may cause damage.
It is also recommended that subsequent checks on tension
should be carried out at monthly intervals and adjusted as required.
This will increase the overall longevity of the product.
Checking: 1 month
Refer to IPEMA and TUV maintance system.
After Net structure tension is completed, the net will
stretch slightly over the first four weeks of use.
Following this initial period, the net needs
to be fully re-tensioned by Turnbuclke
after 1 year.
Tensioning & Maintenance information

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1003
GSWeb Playground Equipment 17
Safety area and Fall Height zone
1: main post
2: m lti compo nd rope
3: post cap
4: t rn b ckle
5: anchor shackle
6: shock proof ring
7: H/T bolt,n t washer
8: U-bolt,n t,washer
9: main post plate
10: L-anchor bolt,n t,washer
11: Anchor plate
1
2
106
11
7
10
4
5
8
3
9
PARTS LIST

SINGLE MAST NET CLIMBER MODEL NO.
GS-W1003
GSWeb Playground Equipment 18
Safety area and Fall Height zone
A weekly check of the activity net is recommended to ens re
that no acts of vandalism have damaged the rope.
Periodic checks on tension will assist in the d rability
of the prod ct.