GTS PLANNER 510 HD User manual

T e c h n o l o g y f o r t h e W o r l d
INSTRUCTIONS MANUAL
PARTS CATALOGUE
Planner 510
Versatility for any work
It is more Technology

Code: MD160014
Published in: 08/30/2007
Revision: C

3
Rear Plane PLANNER 510
Manual Content
1 - Introduction ____________________________________________________ 4
2 - Safety Recommendations _____ _____________________________________ 5
3 - Technical Characteristics and Specifications
3.1 - HD Components identification ____
_____________________________ 7
3.1 - ST Components identification ____ _____________________________ 8
3.2 - HD Technical specifications ___________________________________ 9
3.2 - ST Technical specifications _ _________________________________ 10
4 - Equipment Preparation, adjustments and operation
4.1 - Tractor Plane coupling and disengaging _
_______________________ 13
4.2 - Plane Carrying ____________________________________________ 15
4.3 - Wheels Ballasting (with water) _______________________________ 16
4.4 - Wheels Opening Adjustment (gauge) __________________________ 17
4.5 - Blade rotation adjustment ___________________________________ 18
5 - Adjustments and Operation
5.1 - HD Hydraulic Controls Use ___________
________________________ 19
5.1 - ST Hydraulic Controls Use __________ _________________________ 20
5.2 - Recommended and Non-recommended Applications for GT Plane _ ____ 21
5.3 - Operational Adjustments available on the Plane ___________________ 21
5.4 - Operation Techniques __
_____________________________________ 24
6 - Maintenance and Conservation Instructions
6.1 - Grease Lubrication Points ___________________________________ 27
6.2 - Tires Calibration and Cares __________________________________ 28
6.3 - Plane Conservation _________________________________________ 28
6.4 - Blade Maintenance _________________________________________ 29
7- Warning and Instruction Decals _____________________________________ 29
8 - Parts Catalogue________________________________________________ 30
9 - GTS Post-sale Services and Information
9.1 - GTS Warranty Term _____
____________________________________ 60
9.2 - GTS Technical Assistance ____________________________________ 61
9.3 - Technical Delivery - 1st Sheet: Customer_________________________62
9.4 - Technical Delivery - 2nd Sheet: (send to GTS Brasil) __
______________ 64

4
Rear Plane PLANNER 510
1 - Introduction
One name builds its own path with intelligence and determination . Planner is
like this, GTS innovation with technology and stamina dangled by the Bra
zilian swing. A set of unique innovations made Planner a complete plane to
face any ground, performing the most varied kinds of soil movements.
Planner is our soil technology to reach in the field, the path for profitability.
Thank you for choosing this GTS product!
We believe you had a critical jud-
ment buying it and we are sure that it will give you an excellent performance
and satisfaction whenever you use it.
Read this Manual carefully before using the equipment for the first time. The
time spent to familiarize yourself with the performance and operation chara-
cteristics will be redeemed by great and satisfactory useful life of the Plane.
This manual must be considered integral part of the purchased product and
must be kept always available for consultation.
Here, instructions are provided from the reception of the equipment, until pre-
ventive maintenance and conservation through useful life.
At the end, instructions about Warranty and Technical Delivery are also provided.
On the second part, there is the parts catalogue, which gives agility and easiness
to request original parts for replacement.
Our efforts do not stop here:
we have a Technical Assistance Department, which is
always ready to assist you. See page 26 about how to request it.
Dear Owner:
4
Due to a frequent improvement Policy in its products, GTS
has the right to make alte-
ratons and improvements with no obligations about the products previously manufactured.
For this reason, the content of this manual is updated until its printing date, so it can suffer
alterations without previous notice.
4
This manual has the instructions about the entire equipment with all variations, so, some
items described may not be in your Plane.
4
Some illustrations can show sligthly different details to the ones found in your
equipment, obtained from prototypes, with no disadvantage on the illustrations
comprehension.

5
Rear Plane PLANNER 510
3
1
2 - Safety Recommendations
1- Before using the Plane, read carefully the
current manual and follow the warnings
attached to the equipment.
Note: see the decals identification on page 24.
2 - Bearing in mind that safety demands attention,
caution, concentration and discretion during
coupling and disengaging operations, adjustments,
inspections, maintenance and storage of the
Plane.
3 -
Only people with the knowledge about the
equip ment should operate it and perform
repairs and adjustments, with maximum safety;
4 - Be sure that there is nobody near the Plane
every time you lift or lower it;
5 - Never perform adjustments, cleaning, lubrica-
tion or material removal from the Plane with
the blade lifted up, before using the safety lock
(1) on the lifting cylinder and on the wheel
cylinder (3) of the equipment.
Note: after use it, alwayskeep the lock
(1) on the support and install the cotter pin
(2) as shown on the picture.
6 - Never allow children to play on the Plane.
7 - Never let tools on the Plane after maintenance
services.
8 -
Wear appropriate clothes and shoes during
any type of operation or maintenance.
9 - In narrow passages,
have the Plane width
to avoid interference and damages.
10- Perform the Plane coupling and disengaging
always in a flat place, with leveled and con-
sistent ground.
11-
Use appropriate speed, on the operation
and on the carrying of the Plane until the
work place. High speed may cause dama-
ges to the components and put the life of
people and animlas at risk.
2
2

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Rear Plane PLANNER 510
C4
C5
C3
C1
C2 3
Plane Carrying
ATTENTION!
GTS Brasil does not recommend equipment transit in roads and highways.
Besides safety serious risks involved, Transit Legislation prohibits such driving.
However, if you're going to do it, it is stated that GTS is totally exempt of any
responsibility.
The equipments carrying in roads must be done with truck and even so, observing
a series of cares, such as side and height excess, the right equipment attachment to
the car body, mobile components locking and others.
Plane displacement until the work place (transport position)
For a simple Plane displacement from one work place to another, it is
necessary to put it in a "transport position", activating the hydraulic
cylinders and performing the adjustments as follows:
- Side displacement cylinder of the Plane: (C1)
half course extended, so that the structure (3)
remains aligned with the Plane heading.
- Cylinder (C2): totalli closed with the blade
pressed on the ground.
- Blade (C3) rotation cylinder: rotate the blade
totally to one of the sides, so that it narrows
the width, which means: one cylinder must
remain totally secluded and other totally
extended.
- Blade (C4) vertical inclination cylinder:
extended to half course so that the Plane remains
parallel to the ground, and with the safety
lock (1).
-Reflectors Triangles (C5), should be
totally open.
- ST mechanic model, activate the pivot (C6)
and rotate the blade, decreasing the width.
To do this, activate the lever (2) to the desired
angle.
C5
2
c6
1
C6

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Rear Plane PLANNER 510
3 - Technical Characteristics and Specifications
3.1 - Components Identification
1 - Plane coupling terminal to the tractor
traction bar.
2 - Heading
3 - Blade
4 - Replaceable cutting edge.
5 - Rear Axle
6 - Functions selector Panel: it commands
the electro-valves (8 e 9).
7 - Left electro-valve: it selects the function
among the cylinders (C1 e C2).
8 - Right electro-valve: it selects the function
among the cylinders (C3 e C4).
Adjustment Cylinders:
C1 Plane side displacement cylinder.
C2 Blade lifting cylinder.
C3 Blade rotation (horizontal inclination)
cylinders
C4 Blade vertical inclination cylinder
Note: even having 4 different hydraulic
functions, the electro-valves system
function selector (8 e 9) allows all
Plaine operation with a remote control
of only 2 hydraulic lines,and
double action.
10 - Wheels
11 - Counterweights
9 - Tractor remote control levers.
11
5
C2
10
C4
124 3
11
C3
C1
Right
side
7
8
6
9

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Rear Plane PLANNER 510
3 - Technical Characteristics and Specifications
3.1 - Components Identification
1 - Plane coupling terminal to the tractor
traction bar.
2 - Heading
3 - Blade
4 - Replaceable cutting edge.
5 - Rear Axle
6 - Functions selector panel: it commands the
electro-valves (8 e 9).
7 - Left electro-valve: it selects the function
among the cylinders (C1 e C2).
8 - Counterweight
Adjustment Cylinders:
C1 Plane lifting cylinder.
C2 Blade rotation (horizontal inclination)
cylinder.
C3 Blade vertical inclination cylinder
Note: even having 4 different hydraulic
functions, the electro valve system
function selector (8 e 9) allows all
Plane operation with a remote control
of only 2 hydraulic lines, double
action.
9 - Tractor remote control levers.
10 - Wheels
8
6
9
124
3
C3
5
8
10
C2
C1
C3
5
10
C1
8
124
34
4

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Rear Plane PLANNER 510
Hydraulic Cylinders and Provided Adjustments:
Side Displacement:
Cylinder C1...........................4’’ x 256 x 2.1/2’’
Innovative side displacement, with the Plane working parallel to the
tractor, reaching 1.470 m distance from thedoublewheel set and
1.990 m from the simple wheel set.
Blade Lifting and Depth in the ground:
Cylinder C2.............................5’’ x 270 x 2’’
Blade free clearance lifting
above the ground level ............. 92 cm
Blade depth in the ground.......... 40 cm
Blade Rotation (horizontal inclination):
CylindersC3...........................3’’ x 815 x 2.1/4’’
Rotation angle: .......................60° straight line.
Rear Axle and Blade Inclination System:
Cylinder C4.............................4’’ x 640 x 2.1/2’’
With rear axle inclination in opposite direction to the blade inclination.
The blade reaches 42° inclination.
3.2 - Technical Specifications
Dimensions:
Total length............................................................7820 mm
Blade Length .........................................................4242 mm
Height with Blade lifted up.......................................2660 mm
Wheel set external width .........................................2750 mm
Total weight w/ ballast....................................................3300 kg
Additional maximum weight............................................. 500 kg
Wheels (Tires / rims) ...................................................... (14-9-26 /DW13x26)
Recommended speed for work ......................................... (1 a 6 Km/h)
Tractor maximum power ................................................80hp to 140hp
Tractor remote control requirements:
Hydraulic lines number ............................................02 double action
Recommended flow ................................................40 liters/min

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Rear Plane PLANNER 510
Hydraulic Cylinders and Provided Adjustments:
Blade Lifting and Depth in the ground:
Cylinder C2............................. 5’’ x 270 x 2’’
Blade free clearance lifting
above the ground level ............. 92 cm
Blade depth in the ground.......... 40 cm
Blade Rotation (horizontal inclination):
Cylinders C3. .......................... 3’’ x 815 x 2.1/4’’
Rotation angle:....................... 60° straight line.
Rear Axle and Blade Inclination System:
Cylinder C4............................. 4’’ x 640 x 2.1/2’’
With wheel set inclination in opposite direction to the blade inclination.
The blade reaches 42°.
3.2 - Technical Specifications
Dimensions:
Total length ........................................................... 7720 mm
Blade length .......................................................... 3636 or4242 mm
Height with blade lifted up........................................ 2660 mm
Wheel set external width .......................................... 2650 mm
Total weight w/ ballast .................................................... 2960 kg
Additional maximum weight.............................................. 500 kg
Wheels (Tires / rims)....................................................... 12-4-24 / W 10x24
Recommended speed for work .......................................... 1 a 6 Km/h
Tractor maximum power ................................................. 75hp to 120hp
Tractor remote control requirements:
Hydraulic lines number ............................................ 02 double action
Recommended flow ................................................ 40liters/min