Gude DHH 1050/10 TP Wiring diagram

DHH 1050 / 10 TP
#02003
©Güde GmbH & Co. KG - Birkichstrasse 6 - D-74549 Wolpertshausen - Deutschland
English – GB
Translation of original operating instructions
WOOD SPLITTER

6
7
A
4A
1 2
11
9
4
12 5
6
7
1
8
10
3
13
14
15
2
A
5
A
B
1 2
8
2

Marking on the appliance
Explanation of symbols
The following symbols are used in these Operating Instructions
and/or on the appliance:
Product safety:
Product corresponds to
appropriate standards of the
EU
Prohibitions:
General prohibition
(in connection with another
icon) Gently stick prohibited
Pull the plug prohibited Protect from rain and moisture
Machine may only be
operated by one person
Warning:
Warning/attention Warning! Tripping hazard!
Keep a sufficient safe
distance! Warning! Risk of getting jammed!
Warning! Flying parts! Warning! Hand injury by
splitting cross!
Warning against dangerous
voltage!
CAUTION! Please read the
Operating Instructions before
operating the machine!
Commands:
Read the Operating
Instructions before use Use protective glasses and earphones!
Use safety gloves Use safety shoes!
Environment protection:
Dispose waste professionally
so as not to harm the
environment.
Packing cardboard material
may be delivered to collecting
centres for recycling.
Any damaged and/or
disposed electric or electronic
devices must be delivered to
appropriate collection centres.
Interseroh-Recycling system
with serial number
Package:
Protect against humidity!
Careful – fragile!
This side up.
Technical data:
Connector Engine power
Revolutions Gap pressure
Max gap diameter Max Timber length
Table size app. Weight
Forward feed pace Backward feed pace
Before operation, heat oil for 1
minute by pressing one
protective handle.
Keep one operating arm
pressed down when starting
the splitter!
Rotation direction
GB Please read carefully the following Operating Instructions before putting the appliance into operation
A.V. 2 Any reprints, even partial, are subject to approval. Technical changes reserved.
Illustrative pictures! Translation of original operating instructions.
9

Appliance description (pic. 1)
1. Handle
2. Splitting knife
3. Clamping plate
4. Service arm
5. Handle covering
6. Table holder (in front)
7. Table blocking
8. Splitter table
9. Wheels
10. Switch / plug
11. Lift adjusting rod
12. Motor
13. protection system
14. switching rocker (bottom panel)
15. metal butt strap
Appliance
DHH 1050/10 TP WOOD SPLITTER
Robust design, splitting knife out of special steel, all steel parts
with high-quality powder coating, high-quality hydraulic pump.
Engine with overheating fuse.
Use as designated
The log splitter has exclusively been designed to split wood
along fibres.
Installations, maintenance, repair, etc. instructions must strictly
be followed to prevent risks and damage.
When splitting, it is necessary to make sure the split wood is
only fitted on the grooved sheet of the supporting plate or on
the grooved sheet of the splitter table.
The machine cannot be used for works other than for which
the machine has been designed and that are specified in the
Operating Instructions.
Any other use is a use in conflict with the designation. The
manufacturer will not be liable for any consequential damage
and injuries. Please be sure to know that the machine has not
been designed for industrial purposes.
Guarantee
The guarantee relates exclusively to faults caused by material
defect or manufacturing defect. Original proof of purchase with
the purchase date needs to be attached for claims in the
guarantee period.
The guarantee does not cover any unauthorised use such as
appliance overloading, violent use, damage by third party or
foreign items. The failure to follow the Operating Instructions
and assembly instructions and ordinary wear and tear is not
included in the guarantee.
Technical data
Connector: 400 V~50 Hz
Engine power: 4000 W P1 / S6 40%
Engine revolutions: 1400 revolutions a minute
Max. splitting force: 10 tons
Max. splitting lift: 510 mm
Forward feed rate: 0,045 m/s
Backward feed rate: 0,18 m/s
Hydraulic oil tank: 5 l (oil type - HLP 46)
Table adjustment: 1050 mm
Max. diameter of split wood: App. 400 mm
Splitting pillar: 120 mm x 120 mm
Table dimensions: App. 380 x 300 mm
Weight: 146 kg
Order No. 02003
Safety instructions
General
For safety reasons it is necessary to respect and follow safety
instructions specified in these Operating Instructions and
instructions on the appliance relating to appliance operation,
maintenance and repairs.
Operating staff
Using the wood splitter can be associated with some
risks. Therefore only trained and experienced persons can
handle the appliance and work with it. The operating staff
must wear tight, close-fitting clothing and protective
shoes.
Caution: When splitting, dry and mature wood may
get intensely shot out and injure the face of the operator.
Please wear appropriate protective clothing!
Workplace
To ensure safe wood splitting, it is necessary that the
workplace is flat and enables stability keeping and sufficient
free moving. All obstacles need to be removed from access
paths when bringing the splitter and taking it away. Sufficient
workplace lighting must be ensured.
Make sure no persons are present in the workplace
during appliance operation or make sure they keep a
sufficient safe distance.
The log splitter has been designed to be operated by
1 person. Two or more persons must never work with the
appliance.
Work preparation
Current supply needs to be interrupted by pressing the red
button on the switch and disconnecting the plug at any repairs
or maintenance work and when leaving the wood splitter.
Interrupting the current supply by putting the switch to
OFF position is not sufficient. GÜDE wood splitters are
fundamentally supplied with hardened splitting knives.
However, if you detect any slight deformation of the knife edge
after splitting wood containing any invisible foreign particles,
e.g. out of concrete, steel, etc. then remove it by a file or
grinding off. Keeping the splitting knife permanently sharp
increases the working output.
TIP: Occasionally grease the splitting knife with fat (for
problem wood).
The function of safety equipment (especially the two-
lever operation) needs to be checked before the splitter is
put into operation for the first time.
ATTENTION! Make sure the splitting table is safely
secured to the splitter before the splitter is put into
operation.
Disposal
The disposal instructions are based on icons placed on the
machine or its package. The description of the meanings can
be found in the “Marking“ section.
Transport package disposal
The package protects the machine against damage during
transport. Packing materials are usually chosen depending on
their environmental friendliness and disposal method and can
therefore be recycled. Returning the package to material
circulation saves raw materials and reduces waste disposal
costs. Parts of packages (e.g. foils, styropor®) can be
dangerous to children. Risk of suffocation! Keep parts of the
package away from children and dispose them as soon as
possible.
10

Operating staff requirements
The operating staff must carefully read the Operating
Instructions before using the appliance.
Qualification
Apart from the detailed instruction by a professional no special
qualification is necessary for using the appliance.
Minimum age
Only persons over 18 years of age can work with the
appliance. An exception includes youngsters if they work
within their professional education the purpose of which is to
obtain knowledge supervised by a trainer.
Inspections and servicing (pic. 2+7+8)
Safety instructions for inspections and servicing:
Only a regularly serviced and treated appliance may be a
satisfactory aid. Inadequate servicing and maintenance may
lead to unforeseen accidents and injuries.
•Never use aggressive cleaning agents to clean the
appliance. That could damage or destroy the
appliance.
•Unplug the appliance.
•Have any repairs and servicing of the electrical
equipment provided by electricians only.
•All protective and safety equipment must be immediately
refitted after repairs and servicing works are finished.
The following is recommended (pic. 2):
•Splitting knife
The splitting knife is a component that is subject to quick
wear and must be ground down additionally if necessary.
That will increase the splitting output and protect the
splitter. Tip: lubricate the splitting knife with fat!
•Two-hand protective equipment
The combined holding and clamping equipment must run
easily. From time to time, lubricate it with a few drops of
oil.
•Splitting post
Every time the appliance is to be used, lubricate the
splitting post with fat. That will increase the service life of
the sliding jaws (pic. A/2). Pull the splitting post out to the
full extent and equally apply multi-purpose fat to all 4
sides of the splitting post.
•Movable parts
Keep the splitting knife guide clean (remove any dirt,
splinters, bark, etc.). Slide rails to be lubricated with fat.
•Hydraulic equipment
Hydraulic connections screwing should be checked for
leaking and wear. Tighten the screwing if necessary.
Checking the hydraulic oil level (pic. 7+8):
Check the hydraulic oil level only when in a cold
condition, feeder cable disconnected and splitting post
pulled in.
On the oil level dipstick there are two notches – the lower (pic.
8/1) is the minimum hydraulic oil limit level in the tank and the
upper notch (pic. 8/2) is the maximum limit.
•Unscrew the oil level dipstick (pic. 7/A) from the
opening.
•Wipe the oil from the dipstick with a non-felt cloth.
•Re-screw the dipstick in the opening.
•Unscrew the filling screw with the dipstick again and
check whether the hydraulic oil upper limit is between
both notches.
Change the oil once a year (pic. 7+8):
•Unscrew the oil drain plug (pic.7/A).
•Catch the waste oil (every model with different amount)
•Dispose the waste oil in an environment-friendly manner
•Re-screw the oil drain plug. No particles of dirt may get
in the oil tank.
•Add the hydraulic oil up to the upper notch on the dipstick
(pic. 82)
•Try the wood splitter with no load several times.
Recommended hydraulic oil: DIN ISO HLP 46
Güde Art. No. 42004
Viscosity: 46
Oil amount: (see Technical specifications)
Oil to be added only when the splitting post is in the
engaged position.
Hydraulic equipment:
Hydraulic hoses and couplings must be checked after app. 4
hours of operation whether tight and must be tightened if
necessary.
Checking the appliance whether it is working properly
The hydraulic wood splitter is supplied in a ready-to-operate
state. The following functional checks need to be carried out
every time the appliance is to be used.
•Let both switching handles go down and the splitting knife
as low as app. 5 cm above the table
•Lower one switching handle at a time – the splitting knife
will remain in the selected position
Assembly of service arms, wheels and table
(pic. 1 and 4)
Assembly of service arms - pic. 1
Introduce control arm (Fig. 1/4) in the rocker switch (Fig. 1/14),
top with bolt, washer and split pin. Now the control arm (Fig.
1/4) by the method on the other fix. The protection system
(Fig. 1/13) Mount to both operating arms, each with two bolts
(Fig. 1/3).
TIP: Grease metal couplings (pic 1/15) with fat from above
and below before that!
Assembly of wheels – pic. 4
Mount on both sides of the impeller and secure both with a
cotter pin (A).
Table assembly - pic. 1
Depending on the split wood length, the table board can be
fixed in three heights - 570 mm, 770 mm and 1,060 mm.
Table locking levers (pic. 1/7) are fixed in every assembly
position. Insert the table board to the required holders (pic.
1/6).
Lift adjusting (pic. 5)
The working output can be increased for wood pieces smaller
than app. 50 cm and for more wood pieces by shortening the
backward movement of the splitting knife.
Proceed as follows:
Put a short piece of wood on the splitter table and move the
splitting knife as low as app. 2 cm above the wood. Switch the
splitter off (red button on the switch and disconnect the plug).
Now you can shorten the backward movement using the fixed
rod (pic. 5/B) by fixing the rod in the required height with the
adjusting screw (pic. 5/A).
Area of application
The appliance can only be used for wood processing. The split
material must have the following dimensions:
- Minimum diameter: 125 mm
Maximum diameter: 400 mm
- Wood splitting along fibre is only allowed.
- Risk of getting jammed at branchy wood when splitting.
- Jammed piece of wood is released by tipping on the
wood.
- Cutting the split wood out prohibited!
11

Electric/hydraulic connection (pic. 1+6+7)
Plugging (Pic. 1/10)
All splitters are fitted with undervoltage release in the switch in
accordance with provisions of branch professional
organisations “CE“, etc. The release prevents automatic
starting of the appliance in case supply is interrupted as a
result of power failure, unintentional unplugging, defective
fuse, etc. The appliance must unconditionally be switched on
again by pressing the green switching button.
Wilful holding or blocking of the switching button with no
directly earthed conductor automatically leads to switch failure.
In this case that can subsequently be identified the guarantee
expires.
Hydraulic equipment
Tightness needs to be checked at hydraulic hoses and
couplings after app. 4 running hours and tighting must be
provided if necessary.
Only at 400 V appliances: It is necessary to be particular
about the running direction of the engine (see the arrow
on the engine) as running in wrong running direction can
damage the oil pump. In such a case, all claims arising
from the guarantee expire. If necessary, have the running
direction changed by reversal of polarity of the plug. See
pic. 6!
Hydraulic oil/tank
Common hydraulic oil (e.g. HLP 46 or oil of different producer
of identical viscosity) can be filled in all splitters. Oil change is
not necessary.
Vent the tank before each operation by screwing the filling
screw out and in (pic. 7/A).
Operation
Attention: Make sure wood is cut at right angle, if
possible, and seated closely on the splitting table. Cross-
cut or extremely branchy wood can slide or bend the
service arms.
Always put wood on surfaces (tables) designated for
this purpose (never on the frame). That could damage the
splitter.
1. Start the engine by pressing the green switching button.
Attention: Be particular about the running direction of
the engine!
2. Keep the feeder cable as short as possible at 230
V models and select as big cross section as possible.
3. When the temperature is low, let the splitter run idle
for app. 15 minutes so that oil warms up to
corresponding temperature.
4. Put the split material on the table and hold it using
clamping plates on the lever.
5. Splitting starts by pressing both levers down (as soon as
the splitting knife enters wood tip the lever slightly out
while pressing it down. This will prevent holding sheets
(arms) from bending).
6. Lift at least one lever after you have finished splitting – the
splitter pillar will automatically go up.
It is strictly prohibited to operate the wood splitter in
two persons with one holding wood and the other one
pressing on the clamping plates.
Transport instructions
Transport
All wood splitters are fitted with big wheels. Grasp the handle
on the splitting pillar with one hand and handle above the
engine with the other hand and slightly tilt the splitter to you for
transport purposes. The splitter can effortlessly be moved in
this position.
To prevent hydraulic oil leakage, never transport the
splitter laid down.
Always let the splitting knife go absolutely down for
transport.
Residual risks and protective measures
Warning!!!
Taking out of operation, any change, blocking,
disassembly, changeover or assembly of all parts on
safety and protective equipment of the appliance is strictly
prohibited and can have serious consequences, i.e. life
threatening injuries if not observed.
The producer cannot be held liable for material damages
or injuries caused as a result of such negligence.
All guarantee claims towards the producer immediately
expire at each of the above-mentioned negligence.
The splitter can only be operated by one person. Remove
wood remnants that could block or negatively influence
the safety and service elements near the splitter and
workplace during operation.
Maintenance
Do you have any technical questions? A claim? Do you
need spare parts or the Operating Instructions?
You will be helped quickly and without needless bureaucracy
at our webpage www.guede.com in the Services section.
Please help us be able to assist you. To identify your machine
when claimed, we need to know its serial No., order No, and
year of production. All these details can be found on the type
label. Enter the details below for future reference.
Serial No.
Order No.
Year of production:
Tel. [phone] / 700-360
Fax: [phone]
Email: [email protected]
12

EU Declaration of Conformity
We,
Güde GmbH & Co. KG
Birkichstraße 6
74549 Wolpertshausen
Germany
hereby declare the conception and construction of the below-mentioned appliances correspond - at the type of construction being
launched - to appropriate basic safety and hygienic requirements of EC Directives.
In case of any change to the appliance not discussed with us the Declaration expires.
Marking of appliances: DHH 1050/10 TP WOOD SPLITTER
Order No.: 02003
Date/producer signature: 27.03.2012
Signed by: Managing Director
Mr. Arnold
Technische Dokumentation: J. Bürkle FBL; QS
Appropriate EU Directives:
2004/108/EG
2006/42/EG
Harmonised standards used:
EN 609-1/A2:2009
EN 61000-3-3:1995+A1+A2
EN 61000-3-2:2006
EN 55014-2:1997+A1
EN 55014-1:2006
Noise level:
Lwa: 85,2 dB
Lpa: 69,9 dB
Troubleshooting
Problems Possible causes Remedy
Engine not starting
1. No current in the outlet
2. Defective extension cable
3. Wrong feeder cable
4. Defective switch, condenser
1. Check the network protection
2. Pull out the plug – check it and replace it if necessary
3. Connection with 5 cores with a cross section of 2.5 mm2
4. Have the appliance checked by an electrician
Wrong engine running
direction 1. Wrong connection 1. Turn the phase changer in the appliance plug using a screwdriver
Splitting knife not moving 1. Two-hand switching lever adjustment 1. Check the oil level
Defective control valve must be replaced in a service
centre only
Splitter has no power
1. Wrong rotation direction
2. Too little hydraulic oil
3. Starting rod is bent; the hydraulic
lifter is not pressed to the full extent
4. Wood with too many knots - splitting
knife gets jammed
5. Operating arm is bent
1. Change the rotation direction
2. Add hydraulic oil
3. Check all screws on the starting rod mechanism
Adjust the pull rod (pic. 10/B); by this,
the hydraulic lifter will be pressed to the full extent.
4. Lubricate the splitting knife with fat.
5. Return the operating arm to the starting position.
After being pressed, the
green switching button not
staying in place
1. Defective fuse, etc.
2. 2 phase running 1. Check the cable
Hydraulic pump whistling;
splitting knife running jerky
1. Oil loss, surface is dirty
2. Too little hydraulic oil in the tank
1. Tighten the screwing
Replace the hoses
2. Add hydraulic oil
13

Mechanical residual risks
Threat Description Protective measure(s) Residual risk
Jamming Parts of body can get jammed or amputated
when splitting as a result of hydraulic knife
going down.
There is a risk the split wood gets jammed.
Please be aware that wood is strongly tight
when being removed and fingers can get
jammed in the splitting crack.
Always use the two-hand safety
operation. Do not interfere in the
splitting process.
Two persons must never work with the
appliance
Get out any jammed piece of wood.
Beware of falling wood – it can injure
your legs.
Worn-out or damaged aid
must immediately be
replaced.
Have an eye to bystanders!
Always wear safety shoes
when working.
Cutting Parts of body can get jammed or amputated
when splitting as a result of hydraulic knife
going down.
Always use the two-hand safety
operation. Do not interfere in the
splitting process.
Worn-out or damaged aid
must immediately be
replaced.
Common
accidents Violent splitting can cause serious injuries when dry wood is processed.
Pieces of wood created during splitting can fall
down and injure especially legs of the working
person.
Splitting wedge extension can get in the table
and thus cause appliance damage or serious
injuries of persons.
Never interfere in the splitting process.
Always keep a sufficient safety
distance.
Always operate the appliance carefully
and cautiously.
Always wear specified protective
clothing and work carefully.
Always wear protective glasses when
working with the appliance.
Always wear specified protective
clothing and work carefully.
Wear corresponding safety shoes to the
specified protective clothing.
Always disassemble the table before
working with the splitting wedge
extension (see page 12)
Worn-out or damaged aid
must immediately be
replaced.
Always have an eye to
bystanders.
Getting
caught,
winding up
Wide clothing, jewels and long hair can get
caught by moving parts. Always wear close-fitting clothing; do not wear jewels and protect your hair
with a hairnet.
Electrical residual risks
Threat Description Protective measure(s) Residual risk
Direct
electric
contact
Faulty cable or plug can be a cause of electric
shock. Always have any faulty cables or plugs replaced by a specialist. Use the
appliance with a safety switch against
stray current (FI).
Check the feeder cable
before each use
Indirect
electric
contact
Injury by conductive parts of exposed electrical
or faulty construction parts Always disconnect the plug at maintenance work.
To be operated only with a safety
switch against stray current (FI).
Noise threat
Threat Description Protective measure(s) Residual risk
Hearing
damage Long-term working with the appliance can damage hearing. Always wear earphones.
Neglect of ergonomic principles
Threat Description Protective measure(s) Residual risk
Negligent
use of
personal
protective
aids
Appliance operation without corresponding
protective aids can cause serious external and
internal injuries.
Always wear specified protective
clothing and work carefully.
Inadequate
local lighting Insufficient lighting represents a high safety risk. Always ensure sufficient lighting when working with the appliance.
Other threats
Threat Description Protective measure(s) Residual risk
Thrown-away
items or
spraying
liquids
Mechanical particles can injure your eyes when
splitting. Always wear protective glasses when working with the appliance.
14