Gude 24313 Wiring diagram

# 24313
# 24314
E n glish
Translation of original operating instructions
FORKLIFT TRUCK
Gьde GmbH & Co. KG - Birkichstrasse 6 - D-74549 Wolpertshausen

Introduction
Thank you for your confidence enjoyed in our products. By
buying this Güde product you have chosen a high-quality
truck meeting the current safety standards.
However, before putting the truck into operation, please
read these Operating Instructions. Put the truck into
operation only after reading and understanding this
manual. This manual includes important instructions that
need to be followed to ensure safe and trouble-free
operation of your truck. Therefore, keep them with the
truck at all times.
Forklift truck components
1. Handle/bail
2. Starting lever/functional lever
3. Drawbar
4. Valve bar (hydraulic cylinder)
5. Guide wheels # 24313
6. Guide wheels # 24314
7. Fork
8. Load spreading wheels
Technical specifications
Maximum load: 2,000 kg
Fork length: 1,100 mm
Lift height: 120 mm
Total length: 1,400 mm
Total height (without drawbar): 445 mm
Total height (with drawbar vertically): 1,170 mm
Weight: 60 kg
General safety instructions
Please read and follow these instructions before putting
the truck into operation. Keep the safety instructions for
future reference!
Safe work
Keep the place of your work clean!
Mess in the place of your work may result in accidents.
Consider the environment
Do not expose the truck to rain.
Keep other persons in a safe distance!
Do not let children operate the truck. Keep them in a safe
distance from the place of your work.
Store the truck properly!
A truck that is not being used should be stored in a dry,
locked place inapproachable to children.
Do not overload your truck!
You will work better and more safely in the specified
machine output range.
Use an appropriate truck!
Do not use trucks with poor output for heavy works. Do not
use the truck for purposes for which it has not been
designed.
Wear appropriate working clothes!
Anti-slip shoes are recommended to be worn for outdoor
work.
Use personal protective aids!
Wear safety shoes.
Avoid abnormal body posture!
Ensure you are in a stable position and keep balance at all
times.
The truck should be maintained properly!
Follow the maintenance regulations.
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Keep the handles dry and with no signs of oil and grease.
Be careful!
Pay attention to what you are doing. Use common sense
when working. Do not use the truck when you are tired.
Check the truck for any damage!
Faultless working of the protection components or slightly
damaged parts needs to be carefully checked before the
truck is used.
Check whether the moving components are working
perfectly and are not getting jammed or whether some
parts are not damaged.
All components must be installed correctly and meet all
conditions for ensuring faultless operation of the truck.
Protection components and parts that are damaged need
to be professionally repaired in a certified specialised shop
or replaced unless provided otherwise in the Operating
Instructions.
WARNING!
Use of other insertion tools or accessories may result in a
risk of injury for you.
Have any truck repairs executed by professionals!
This truck corresponds to applicable safety provisions.
Repairs may only be executed by an expert, using original
spare parts. Otherwise, the user faces a risk of injury.
Special safety instructions
WARNING!
- The truck driver must make sure there is nobody in
the danger area before putting the truck into
operation, before operating it or before lifting the fork.
The entire truck (especially wheels and forks) must
be checked for any damage.
- Do not leave the truck on slopes and lower the forks
to the full extent.
- In case of emergency, the truck can be braked by
lowering the load.
- Before putting the load on the fork, the driver must
make sure the load has been fitted on the pallet
properly and that the maximum carrying load will not
be exceeded.
Marking
Product safety:
Product corresponds to
appropriate European
Community standards
Using the truck as designated
The truck described in these Operating Instructions is a
warehouse transport mean designated for lifting and
transporting load.
It needs to be used, maintained and operated in
accordance with these Operating Instructions. Any other
use is not in accordance with its designation and may
cause injury to persons or damage to the truck or physical
property. In particular, it is necessary to avoid overloading
caused by too heavy or unbalanced load. The binding
details of the maximum load are included on the type label
on the truck. The warehouse transport mean cannot be
used in a fire-dangerous, explosive or dusty environment
or spaces causing corrosion.
The operator must make sure the truck is only used in
accordance with its designation to prevent all types of risk
that would put life or health of the user or any third person
at risk. The operator must make sure that all users have
read and understood these Operating Instructions.
If the instructions in this manual are not followed, the
warranty expires. The same applies if the customer or any
third party has executed any unauthorised work on the
subject of the warranty not approved by the manufacturer's
customer service.
Installation of additional equipment in or on the truck with
interventions in the function of the transport mean is only
allowed after a written consent of the manufacturer.
The driver is responsible for the truck when being used. No
other persons can be taken in the truck. Any damage or
other failures of this warehouse transport mean must
immediately be reported to supervising workers.
The operating worker must make sure load is in a proper
condition. Appropriately fitted loads can only be
transported. If there is a risk that some parts of the load
could tip over or fall down, adequate protective measures
must be taken.
Operation
Starting mechanism setting
On the handle (1), there is the starting/functional lever that
can be set to 3 positions.
LOWERING = fork lowering
NEUTRAL = load transport
LIFT = fork lifting
These positions have been factory-set.
If reset, you can set them back by taking these
following steps.
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2 = starting/functional lever
A = set screw
B = set nut
1. With the fork being lifted while pumping in the
NEUTRAL position, screw the set nut (A) on the set
screw (B) in the clockwise direction until the fork is
not going up by pumping and the NEUTRAL position
is not working as it usually does.
2. With the fork being lowered while pumping in the
NEUTRAL position, screw the set nut (B) counter-
clockwise until the fork has been fully lowered.
3. With the fork not being lowered and the functional
lever (2) being in the LOWER position, screw the
set nut (B) in the clockwise direction until the fork is
lowered by pressing the functional lever (2). Then the
NEUTRAL position needs to be checked as
described in steps 1 and 2 to make sure the nut has
been set properly.
4. With the fork not being lifted while pumping in the
LIFT position, set the nut (B) counter-clockwise until
the fork starts going up when pumping in the LIFT
position. Then check the LOWER and NEUTRAL
positions as described in steps 1 + 2 + 3.
Safe operation instructions
1. The user must read all warning instructions and
directions before using the truck.
2. Do not operate the forklift truck until being properly
familiarised with the appliance and receiving handling
instructions.
3. Do not operate the forklift truck until making sure it is
in a perfect condition. In particular, pay attention to
the wheels (L226, L306, L241), drawbar, fork,
pressure release lever (L345), etc.
4. Do not use the truck on a dirty or wet surface.
5. Do not use the forklift truck to transport persons.
6. The worker operating the truck should wear protective
gloves.
7. After loading the truck, all persons must be at least
600 mm from the fork.
8. Do not load the truck as is shown in pic. 2 B.
9. Do not exceed the maximum carrying load when
loading the truck.
10. The user should operate the forklift truck carefully
while meeting applicable local conditions at the same
time.
EU DECLARATION OF CONFORMITY
We,
Güde GmbH & Co. KG
Birkichstraße 6
D-74549 Wolpertshausen
herewith declare that the conception and construction of
the below-mentioned trucks and their design and type, as
brought into circulation by us, comply with the appropriate
basic safety and health requirements of the EU Directives.
In case of alternation of the truck, not agreed upon
by us, this declaration will lose its validity.
Machine description: Forklift truck
Article No. 24313, 24314
Date/authorised signature: 7 Jul, 2010
Title of signatory: Managing Director
Mr Arnold
Technical documentation: J. Bürkle FBL; QS
Applicable EU Directives:
2006/42 EG amendment I/05.06
Applicable harmonised standards:
EN 1757-2 :2001
ZEK 01.2-08/12.08
Place of certification:
TÜV Rheinland
Reference No.
01-ZLN-09832343 014
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Warranty
The warranty exclusively applies to material or
manufacturing defects. The original proof of purchase with
the purchase date must be submitted when lodging a claim
in the guarantee period.
The warranty does not include any unauthorised use, e.g.
truck overloading, violent use, damage by a third party or
foreign item. The failure to follow the Operating
Instructions and assembly instructions and common wear
and tear are not covered by the guarantee either.
Residual risks and protective measures
Inadequate local lighting
Insufficient lighting represents a high safety risk.
Make sure there is adequate lighting when working with
the truck.
When not being used, disconnect the truck from the
compressed air source and store it properly.
Behaviour in case of emergency
Provide necessary first aid treatment corresponding to the
injury nature and seek qualified medical help as soon as
possible.
Protect the injured person from other injuries and calm
him/her down.
First aid kit must always be available in the place of
your work in case of accident in accordance with DIN
13164. Material taken out of the first aid kit needs to be
supplemented right away.
If help is needed, please provide the following details:
1. Place of accident
2. Accident nature
3. Number of injured persons
4. Injury type
Disposal
The disposal instructions are based on icons placed on the
appliance or its package. The description of the meanings
can be found in the “Marking” chapter.
Transport package disposal
The package protects the truck against damage during
transport. Packing materials are usually chosen depending
on their environmental friendliness and can therefore be
recycled.
Returning the package to material circulation saves raw
materials and reduces waste amount.
Some parts of the package (e.g. foil, polystyren®) can be
dangerous to children.
Risk of suffocation!
Keep parts of packages away from children and dispose
them as soon as possible.
Operating staff requirements
The operator must carefully read the Operating
Instructions before using the truck.
Qualification
No special qualification is necessary for using the
appliance apart from detailed instruction by a qualified
person.
Minimum age
The truck may only be operated by persons over 16 years
of age. An exception includes youngsters operating the
appliance within their professional education to achieve
necessary skills under teacher's supervision.
Training
Using the appliance only requires appropriate instructions.
No special training necessary.
Servicing
Do you have any technical questions? A claim? Do you
need spare parts or the Operating Instructions?
You will be helped quickly and without needless
bureaucracy at our webpage www.guede.com in the
Services part. Please help us be able to assist you. To be
able to identify your appliance when claimed, we need to
know its serial No., order No. and year of production. All
these details can be found on the type label. Enter the
details below for future reference.
Serial No.
Order No.
Year of production:
Tel.: [phone] / 700-360
Fax: [phone]
E-Mail: [email protected]
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Troubleshooting
Failure Cause Removal
Fork unable to
reach the
maximum height
•Lack of
hydraulic oil
•Add oil.
Fork unable to be
lifted. •No hydraulic oil
•Oil containing
impurities
•Nut (B) being
set too high and
keeping the
pump valve
open.
•Air in the
hydraulic oil
•Add oil.
•Change oil.
•Set the nut (B).
•Release air.
Fork unable to be
lowered •Lift piston or
pump body
deformation due
to unbalanced
load or
overloading.
•Fork being kept
in a high
position for too
long, causing
the piston rod to
get exposed and
corrode. Piston
rod may get fully
corroded.
•Set nut (B) not
in the right
position
•Change the lift
piston or pump
body.
•When the truck
is not being
used, keep the
fork in the
lowest position
and lubricate the
rod frequently.
•Set the nut (B).
Fork unable to be
fully lowered •Nut not being
tightly fitted to
the rod
•Tighten the nut.
Insufficient
tightness •Sealing worn
out or damaged
•Small gaps or
cracks in parts
of the hydraulic
system
•Change the
sealing.
•Check and
change the
worn out parts.
Fork lowering
without discharge
valve being
involved
•Impurities in oil
as the discharge
valve is not
properly tight
•Small gaps or
cracks in parts
of the hydraulic
system
•Air in oil
•Sealing worn
out or damaged
•Set nut (B) not
in the right
position
•Change oil.
•Check and
change the worn
out parts.
•Release air.
•Change sealing.
•Set the nut (B).
Maintenance and care
Oil •Check the oil level every 6 months.
Hydraulic or engine oil can be used.
At 40°, viscosity (viscidity) should be
30 cst; total volume of app. 0.3 l.
Air releasing •Air could have entered the hydraulic
oil during transport or when pumping
in an inclined position. This could
have caused the fork not to lift any
more when pumping in the LIFT
position. Air can be released as
follows: Keep the functional lever in
the LOWER position and move the
drawbar up and down several times.
Daily inspection
and maintenance •Everyday inspection of the forklift
truck minimises wear. Special
attention should be paid to wheels
and axles to ensure they are not
blocked. After finishing work, the
forklift truck should be put out of
operation with no load and the fork
being in the lowest position.
Lubrication •Use engine oil or lubricant grease to
lubricate all moving parts.
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