GUDEL PR User manual

SERVICE MANUAL
Güdel planetary gear NR, SR, PR
Project / Order:
Bill of materials:
Serial number:
Year of manufacture:
SERVICEANLEITUNG GÜDEL PLANETARY GEAR NR, SR, PR9007199543219723_V1.1_EN-US
B1M.1xxxxxxx-xxxx
10xxxxxxxxx
991xxxxxxx
2019

© GÜDEL
Translation of the original instructions
This manual contains standard illustrations that may deviate from the original.
In the case of special models, options, or technical changes, the scope of deliv-
ery may differ from the descriptions here. Reprinting the instructions, in whole
or in part, requires our permission. Subject to change due to technical im-
provements.
9007199543219723_v1.1_EN-US

Revision history
Version Date Description
1.0 09.07.2018 Basic version
Table-1 Revision history
Revision historySERVICE MANUAL Güdel planetary gear NR, SR, PR
9007199543219723_v1.1_EN-US
3

Revision history SERVICE MANUAL Güdel planetary gear NR, SR, PR
9007199543219723_v1.1_EN-US
4

Table of contents
1 General 11
1.1 Further applicable documentation................ .................11
1.2 Purpose of the document..................... ......................11
1.3 Explanation of symbols/abbreviations.............................. 12
2 Safety 13
2.1 General ...............................................................13
2.1.1 Product safety .........................................................13
2.1.2 Personnel qualifications..................................................14
2.1.2.1 Operating companies....................................................14
2.1.2.2 Fitters ................................ .................................15
2.1.2.3 Commissioning technicians ...................... .......................15
2.1.2.4 Manufacturer's technicians.............................................. 15
2.1.2.5 Maintenance technicians.................................................16
2.1.2.6 Service technicians .......................... ...........................16
2.1.2.7 Disposal specialists.......................... ...........................16
2.1.3 Disregarding safety regulations.......................................... 17
2.1.4 Installation instructions..................................................18
2.2 Hazard symbols in the manual .....................................19
2.2.1 Hazard warnings .......................................................19
2.2.2 Explanation of warning symbol.......................................... 20
2.3 Hazard symbols on the product.................................... 21
2.3.1 Danger label "Hot surfaces"..............................................21
2.3.2 Danger label "Heavy Components"...................................... 21
2.4 Fundamentals of safety..............................................22
2.4.1 Separating protective equipment, monitoring equipment........ .........22
2.4.2 Product-specific hazards.................................................22
2.4.3 Material safety data sheets (MSDS)...................................... 24
Table of contentsSERVICE MANUAL Güdel planetary gear NR, SR, PR
9007199543219723_v1.1_EN-US
5

3 Product description 25
3.1 Use ................................. ..................................25
3.1.1 Intended use............................. ..............................25
3.1.2 Non-intended use.......................................................25
3.1.3 Definition.............................................................. 26
3.2 Product designation........................ .........................26
3.2.1 Identifying lubricant amount .............................................26
3.3 Technical data........................... ............................28
4 Design, function 29
4.1 Structure ............................. ...............................29
4.2 Function .............................................................29
5 Transport 31
5.1 Packaging symbols....................................................32
5.2 Transport securing devices .........................................33
5.2.1 Removing the transport securing device..................................34
5.3 Slings................................ .................................35
5.3.1 Attaching the slings: Planetary gearbox...................................35
6 Commissioning 37
6.1 Introduction .........................................................37
6.1.1 Safety.................................................................. 37
6.1.2 Personnel qualifications..................................................37
6.2 Intermediate storage................................................37
6.3 Installing .............................................................38
6.3.1 Attaching the slings: Planetary gearbox...................................38
6.3.2 Mounting the motor.................................................... 40
Table of contents SERVICE MANUAL Güdel planetary gear NR, SR, PR
9007199543219723_v1.1_EN-US
6

7 Maintenance 43
7.1 Introduction .........................................................43
7.1.1 Safety.................................................................. 43
7.1.2 Personnel qualifications..................................................44
7.2 Maintenance tasks......................... ..........................45
7.2.1 General prerequisites....................................................45
7.2.2 Maintenance intervals....................................................45
7.2.3 Maintenance tasks after 150 hours.......................................47
7.2.3.1 Lubricating the pinion ...................................................47
7.2.4 Maintenance tasks after 2,250 hours .....................................48
7.2.4.1 General inspection.......................... ...........................48
7.2.5 Maintenance tasks after 22,500 hours................. ..................50
7.2.5.1 Replacing the Güdel planetary gearbox.................................. 50
Attaching the slings: Planetary gearbox...............................50
Attaching the slings: Motor .......................................... 52
Remove motor...................................................... 53
Replacing the Güdel planetary gearbox...............................55
Mounting the motor................................................. 55
Final tasks...........................................................57
7.3 Maintenance schedule: Planetary gear NR, SR, PR................59
7.4 Maintenance table......................... ..........................61
7.5 Intervention protocol: Maintenance................................63
7.6 Feedback on the instructions................... ....................69
8 Repairs 70
8.1 Introduction .........................................................70
8.1.1 Safety.................................................................. 70
8.1.2 Personnel qualifications..................................................71
8.2 Repairs ............................... ................................72
8.2.1 General prerequisites....................................................72
8.2.2 Replacing lubricant .......................... ...........................72
Table of contentsSERVICE MANUAL Güdel planetary gear NR, SR, PR
9007199543219723_v1.1_EN-US
7

8.2.2.1 Identifying lubricant amount .............................................75
8.2.3 Replacing the pinion.....................................................77
8.2.3.1 Removing the pinion....................................................77
8.2.3.2 Installing the pinion......................................................79
8.3 Intervention report: Repairs........................................ 81
8.4 Service departments................................................ 83
9 Decommissioning, storage 84
9.1 Introduction .........................................................84
9.1.1 Personnel qualifications..................................................84
9.2 Storage conditions ...................................................84
9.3 Decommissioning....................................................85
9.3.1 Cleaning, rust-proofing........................ .........................85
9.3.2 Transport securing devices ...................... ....................... 85
9.3.3 Identification............................................................85
10 Disposal 87
10.1 Introduction .........................................................87
10.1.1 Safety.................................................................. 87
10.1.2 Personnel qualifications..................................................88
10.2 Disposal .............................................................. 88
10.3 Waste management compliant assemblies........................ 89
10.3.1 Disassembly ........................................................... 89
10.3.2 Material groups .........................................................90
10.4 Disposal facilities, authorities................... ....................90
11 Spare parts supply 91
11.1 Service departments................................................ 93
11.2 Explanations regarding the spare parts list........................ 99
11.2.1 Parts list............................... ................................99
Table of contents SERVICE MANUAL Güdel planetary gear NR, SR, PR
9007199543219723_v1.1_EN-US
8

11.2.2 Position drawings .......................................................99
12 Torque tables 100
12.1 Tightening torques for screws...................................... 100
12.1.1 Zinc plated screws ......................................................101
12.1.2 Black screws ............................................................102
12.1.3 Stainless steel screws ...................................................103
List of illustrations 105
List of tables 107
Index 109
Table of contentsSERVICE MANUAL Güdel planetary gear NR, SR, PR
9007199543219723_v1.1_EN-US
9

Table of contents SERVICE MANUAL Güdel planetary gear NR, SR, PR
9007199543219723_v1.1_EN-US
10