GUDEL PR User manual

SERVICE MANUAL
Güdel planetary gear NR, SR, PR
Project / Order:
Bill of materials:
Serial number:
Year of manufacture:
SERVICEANLEITUNG GÜDEL PLANETARY GEAR NR, SR, PR9007199543219723_V1.1_EN-US
B1M.1xxxxxxx-xxxx
10xxxxxxxxx
991xxxxxxx
2019

© GÜDEL
Translation of the original instructions
This manual contains standard illustrations that may deviate from the original.
In the case of special models, options, or technical changes, the scope of deliv-
ery may differ from the descriptions here. Reprinting the instructions, in whole
or in part, requires our permission. Subject to change due to technical im-
provements.
9007199543219723_v1.1_EN-US

Revision history
Version Date Description
1.0 09.07.2018 Basic version
Table-1 Revision history
Revision historySERVICE MANUAL Güdel planetary gear NR, SR, PR
9007199543219723_v1.1_EN-US
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Revision history SERVICE MANUAL Güdel planetary gear NR, SR, PR
9007199543219723_v1.1_EN-US
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Table of contents
1 General 11
1.1 Further applicable documentation................ .................11
1.2 Purpose of the document..................... ......................11
1.3 Explanation of symbols/abbreviations.............................. 12
2 Safety 13
2.1 General ...............................................................13
2.1.1 Product safety .........................................................13
2.1.2 Personnel qualifications..................................................14
2.1.2.1 Operating companies....................................................14
2.1.2.2 Fitters ................................ .................................15
2.1.2.3 Commissioning technicians ...................... .......................15
2.1.2.4 Manufacturer's technicians.............................................. 15
2.1.2.5 Maintenance technicians.................................................16
2.1.2.6 Service technicians .......................... ...........................16
2.1.2.7 Disposal specialists.......................... ...........................16
2.1.3 Disregarding safety regulations.......................................... 17
2.1.4 Installation instructions..................................................18
2.2 Hazard symbols in the manual .....................................19
2.2.1 Hazard warnings .......................................................19
2.2.2 Explanation of warning symbol.......................................... 20
2.3 Hazard symbols on the product.................................... 21
2.3.1 Danger label "Hot surfaces"..............................................21
2.3.2 Danger label "Heavy Components"...................................... 21
2.4 Fundamentals of safety..............................................22
2.4.1 Separating protective equipment, monitoring equipment........ .........22
2.4.2 Product-specific hazards.................................................22
2.4.3 Material safety data sheets (MSDS)...................................... 24
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3 Product description 25
3.1 Use ................................. ..................................25
3.1.1 Intended use............................. ..............................25
3.1.2 Non-intended use.......................................................25
3.1.3 Definition.............................................................. 26
3.2 Product designation........................ .........................26
3.2.1 Identifying lubricant amount .............................................26
3.3 Technical data........................... ............................28
4 Design, function 29
4.1 Structure ............................. ...............................29
4.2 Function .............................................................29
5 Transport 31
5.1 Packaging symbols....................................................32
5.2 Transport securing devices .........................................33
5.2.1 Removing the transport securing device..................................34
5.3 Slings................................ .................................35
5.3.1 Attaching the slings: Planetary gearbox...................................35
6 Commissioning 37
6.1 Introduction .........................................................37
6.1.1 Safety.................................................................. 37
6.1.2 Personnel qualifications..................................................37
6.2 Intermediate storage................................................37
6.3 Installing .............................................................38
6.3.1 Attaching the slings: Planetary gearbox...................................38
6.3.2 Mounting the motor.................................................... 40
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7 Maintenance 43
7.1 Introduction .........................................................43
7.1.1 Safety.................................................................. 43
7.1.2 Personnel qualifications..................................................44
7.2 Maintenance tasks......................... ..........................45
7.2.1 General prerequisites....................................................45
7.2.2 Maintenance intervals....................................................45
7.2.3 Maintenance tasks after 150 hours.......................................47
7.2.3.1 Lubricating the pinion ...................................................47
7.2.4 Maintenance tasks after 2,250 hours .....................................48
7.2.4.1 General inspection.......................... ...........................48
7.2.5 Maintenance tasks after 22,500 hours................. ..................50
7.2.5.1 Replacing the Güdel planetary gearbox.................................. 50
Attaching the slings: Planetary gearbox...............................50
Attaching the slings: Motor .......................................... 52
Remove motor...................................................... 53
Replacing the Güdel planetary gearbox...............................55
Mounting the motor................................................. 55
Final tasks...........................................................57
7.3 Maintenance schedule: Planetary gear NR, SR, PR................59
7.4 Maintenance table......................... ..........................61
7.5 Intervention protocol: Maintenance................................63
7.6 Feedback on the instructions................... ....................69
8 Repairs 70
8.1 Introduction .........................................................70
8.1.1 Safety.................................................................. 70
8.1.2 Personnel qualifications..................................................71
8.2 Repairs ............................... ................................72
8.2.1 General prerequisites....................................................72
8.2.2 Replacing lubricant .......................... ...........................72
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8.2.2.1 Identifying lubricant amount .............................................75
8.2.3 Replacing the pinion.....................................................77
8.2.3.1 Removing the pinion....................................................77
8.2.3.2 Installing the pinion......................................................79
8.3 Intervention report: Repairs........................................ 81
8.4 Service departments................................................ 83
9 Decommissioning, storage 84
9.1 Introduction .........................................................84
9.1.1 Personnel qualifications..................................................84
9.2 Storage conditions ...................................................84
9.3 Decommissioning....................................................85
9.3.1 Cleaning, rust-proofing........................ .........................85
9.3.2 Transport securing devices ...................... ....................... 85
9.3.3 Identification............................................................85
10 Disposal 87
10.1 Introduction .........................................................87
10.1.1 Safety.................................................................. 87
10.1.2 Personnel qualifications..................................................88
10.2 Disposal .............................................................. 88
10.3 Waste management compliant assemblies........................ 89
10.3.1 Disassembly ........................................................... 89
10.3.2 Material groups .........................................................90
10.4 Disposal facilities, authorities................... ....................90
11 Spare parts supply 91
11.1 Service departments................................................ 93
11.2 Explanations regarding the spare parts list........................ 99
11.2.1 Parts list............................... ................................99
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11.2.2 Position drawings .......................................................99
12 Torque tables 100
12.1 Tightening torques for screws...................................... 100
12.1.1 Zinc plated screws ......................................................101
12.1.2 Black screws ............................................................102
12.1.3 Stainless steel screws ...................................................103
List of illustrations 105
List of tables 107
Index 109
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Table of contents SERVICE MANUAL Güdel planetary gear NR, SR, PR
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1 General
Read the entire manual before working with the product. The manual con-
tains important information for your personal safety. The manual must be
read and understood by all persons who work on the product in any of the
product life phases.
1.1 Further applicable documentation
All documents delivered with this manual are further applicable documenta-
tion. They must be observed in addition to this operating manual for the safe
handling of the product.
1.2 Purpose of the document
This manual describes the following product life phases of the product:
• Maintenance
• Service
• Disposal
The manual contains the information required for using the product as in-
tended. It is an essential component of the product.
The manual must be available at the product site throughout the entire ser-
vice life of the product. If the product is sold, the manual must be transferred
to the new owner.
GeneralSERVICE MANUAL Güdel planetary gear NR, SR, PR
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1.3 Explanation of symbols/abbreviations
The following symbols and abbreviations are used in this manual:
Symbol/Abbrevia-
tion
Use Explanation
Ü
For cross-reference See
2
Possibly for cross-ref-
erence
Page
Fig. Designation of graphics Figure
Table Designation of tables Table
In the tip Information or tip
Table1-1 Explanation of symbols/abbreviations
General SERVICE MANUAL Güdel planetary gear NR, SR, PR
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2 Safety
2.1 General
Read the entire manual before working with the product. The manual con-
tains important information for your personal safety. The manual must be
read and understood by all persons who work on the product in any of the
product life phases.
2.1.1 Product safety
Residual danger The product is built using state-of-the-art technology. It was designed and
constructed in accordance with the accepted safety regulations. However,
some residual danger remains during its operation.
There is danger to the personal safety of the operator as well as for the prod-
uct and other property.
Operation When operating the product, always observe this manual and ensure that the
system is always in perfect working order.
SafetySERVICE MANUAL Güdel planetary gear NR, SR, PR
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2.1.2 Personnel qualifications
WARNING
Lack of safety training
Incorrect behavior of untrained or insufficiently trained technicians can result
in severe or fatal injuries!
Before technicians work on safety-related aspects of the product:
• Ensure that the technicians are trained with regard to safety
• Train and instruct the technicians specifically for their area of responsibility
Only appropriately trained and authorized technicians are allowed to work on
the product.
Persons are authorized if:
• they are familiar with the relevant safety regulations for their area of re-
sponsibility
• they have read and understood this manual
• they meet the requirements for an area of responsibility
• they were assigned an area of responsibility by the operator
The technician is responsible to third parties in his area of responsibility.
During a training session or instruction, the technician may only work on the
product under the supervision of an experienced manufacturer's technician.
2.1.2.1 Operating companies
The operating company is responsible for ensuring that:
• the product is used as intended
• the product is sufficiently lubricated at all times
• all safety aspects are complied with
• the product is put out of operation if the functioning of the safety equip-
ment is not fully guaranteed
• the technician working on the product is appropriately trained
• the technician is provided with personal protective equipment
• the operating manual is available to the technician at the operation site of
the product at all times
• the technicians are kept up-to-date regarding best practice
• the technicians are informed about technical progress, modifications, and
the like.
• the contracted cleaning staff only work under the supervision of a mainte-
nance technician
Safety SERVICE MANUAL Güdel planetary gear NR, SR, PR
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2.1.2.2 Fitters
The fitter:
• has very good mechanical and/or electrical knowledge
• is flexible
• has assembly experience
2.1.2.3 Commissioning technicians
The commissioning technician:
• has good programming knowledge
• has mechanical and/or electrical knowledge
• is flexible
The commissioning technician is responsible for the following tasks:
• commissioning the product
• testing the functions of the product
2.1.2.4 Manufacturer's technicians
The manufacturer's technician:
• is employed on site at the premises of the manufacturer or representative
• has very good mechanical and/or electrical knowledge
• has good software knowledge
• has maintenance, service and repair experience
• has experience with Güdel products
The manufacturer's technician is responsible for the following tasks:
• performing mechanical and electrical maintenance work in accordance with
the manual
• performing mechanical and electrical service work in accordance with the
manual
• cleaning the product
• replacing spare parts
• localizing and fixing malfunctions
SafetySERVICE MANUAL Güdel planetary gear NR, SR, PR
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2.1.2.5 Maintenance technicians
The maintenance technician:
• was trained by the operating company or the manufacturer
• has very good mechanical and/or electrical knowledge
• has software knowledge
• has maintenance experience
• bears responsibility for the safety of the cleaning staff
The maintenance technician is responsible for the following tasks:
• performing mechanical and electrical maintenance work in accordance with
the manual
• cleaning the product
• replacing spare parts
• monitoring and instructing the cleaning staff in the safety zone during the
cleaning process
2.1.2.6 Service technicians
The service technician:
• was trained by the operating company or the manufacturer
• has very good mechanical and/or electrical knowledge
• has software knowledge
• has service and repair experience
• is flexible
The service technician is responsible for the following tasks:
• performing mechanical and electrical service work in accordance with the
manual
• replacing spare parts
2.1.2.7 Disposal specialists
The disposal specialist:
• is able to separate waste
• is familiar with the country-specific disposal regulations
• has experience in environmentally-friendly disposal
• works carefully and safely
Safety SERVICE MANUAL Güdel planetary gear NR, SR, PR
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2.1.3 Disregarding safety regulations
DANGER
Disregarding safety regulations
Disregarding safety regulations can result in damage to property, severe or
fatal injuries.
• Always comply with the safety regulations
Liability Güdel shall not be held liable under any of the following circumstances:
• The installation regulations were disregarded
• Included protective equipment was not installed
• Included protective equipment was modified
• Included monitoring equipment was not installed
• Included monitoring equipment was modified
• The product was not used as intended
• The maintenance work was not performed in the specified intervals, or
was carried out incorrectly.
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2.1.4 Installation instructions
Protective mea-
sures
The operating company is responsible for ensuring safe conditions in the vicin-
ity of the product. In particular, he must ensure compliance with the general
safety regulations, guidelines and standards. Before commissioning the system
the operating company must check whether all the protective measures have
been implemented. These must cover all hazards. This is the only way to en-
sure that application of the product conforms to CE regulations.
As stipulated by the Machinery Directive, the protective measures must:
• Correspond to best practices
• Comply with the required safety category
Modifications The product must never be modified or used in a manner contrary to its in-
tended use. Ü225
General rules for
occupational
safety
The generally accepted occupational safety rules must be observed and imple-
mented.
Safety SERVICE MANUAL Güdel planetary gear NR, SR, PR
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2.2 Hazard symbols in the manual
2.2.1 Hazard warnings
The hazard warnings are defined for the following four types of danger levels:
DANGER
DANGER
DANGER refers to hazards with a high risk of severe physical injury or im-
mediate fatality.
WARNING
WARNING
WARNING refers to hazards with a moderate risk of severe physical injury
or potential fatality.
CAUTION
CAUTION
CAUTION refers to hazards with a slight risk of moderate physical injury.
NOTE
NOTE
NOTE refers to hazards that can lead to property damage.
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2.2.2 Explanation of warning symbol
Hazard warnings for personal injuries contain the symbol of the correspond-
ing hazard.
Symbol Explanation of symbols
Hazards due to general causes
Hazards due to loose connecting elements
Hazards due to overpressure
Hazards due to toothed wheels
Hazards resulting from automatic startup
Hazards due to falling axles
Hazards due to heat
Hazards due to heavy components
Hazards due to environmental pollution
Hazards due to suspended loads
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