H. Winter HP-11 PB DELUXE User manual

Leipzig
H.
HENRIK WINTER HOLZTECHNIK GmbH
Druckereistr. 8
D-04159 Leipzig-Stahmeln
[e-mail]
+49 (0) 341 / 461 90 21
+49 (0) 341 / 461 83 58
Skype: winterholztechnik
www.winter-holztechnik.de
WINTER horizontal band resaw
Typ HP-11 PB DELUXE
Operation Manual

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WARNING
Some dust created by power sanding, sawing, and grinding,
drilling, and other construction activities contains
chemicals known to the State of California to cause cancer,
birth defects or other reproductive harm.
Some examples of these chemicals are：
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and other masonry
products.
• Arsenic and chromium from chemically treated lumber.
Your risk from these exposures varies, depending on how
often you do this type of work. To reduce your exposure to
these chemicals：works in a well ventilated area, and work
with approved safety equipment, such as those dust masks
that are specially designed to filter out microscopic
particles.

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Table Of Contents
SECTION 1：SPECIFICATION
3
SECTION 2：SAFETY
4~8
SECTION 3：CIRCUIT REQUIREMENTS 9
SECTION 4：GENERAL INFORMATION 10
SECTION 5：MACHINE FEATURES 11~12
SECTION 6：INSTALLATION
13~15
SECTION 7：CONTROL PANEL SYSTEM 16~17
SECTION 8：ADJUSTMENT INSTRUCTION 18~24
SECTION 9：MAINTENANCE
25~29
SECTION 10：OPTIONAL-MIST COOLANT SYSTEM 30~31

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SECTION 1 SPECIFICATIONS ：
Model HP-11PB
SINGLE HEAD BAND RESAW
Max. Workpiece Size 300mm(W) x 250mm(H)（12"x10"）
Conveyor Belt Size 285mm(W) x 5470mm(L)
Saw Wheel Diameter 28"
Saw Wheel Width 2"
Saw Blade Size 168"( L )x2"( W )
Dust Hood Diameter 4"x4
Main Specifications：Digital Readout Type CH-525
In-feed Speed 5~25M/m
Controlling Blade Tension Hydraulic System
Main Motor：Horsepower 20HP
Voltage / Cycle / Phase
Hydraulic System Motor：In-feed Speed OMP200
Horsepower 2HP
Construction：Base Construction Steel
Saw Wheel Steel
Conveyor Belt Steel
Conveyor Table Rubber
Saw Blade Guide Steel
Machine Dimensions 210cm(L) x 112cm(W) x 100cm(T)
286cm(L) x 64cm(W) x 60cm(T)
Machine Weight 850kgs
220kgs
Packing Type Pallet
Packing Dimensions 210cm(L ) x 112cm(W) x 114cm(T)
287cm(L) x 65cm(W) x 77cm(T)
Packing Weight 900kgs
250kgs
Country of Origin Taiwan
Warranty 1 year

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SECTION 2：SAFETY
----------------------------------------------------------------------------------
WARNING ：
For Your Own Safety, Read Instruction Manual before Operating this Equipment
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual
uses a series of symbols and signal words which are intended to convey the level of importance of the
safety messages. The progression of symbols is described below. Remember that safety messages by
themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
DANGER：
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
WARNING ：
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
CAUTION：
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.
It may also be used to alert against unsafe practices.
NOTICE：
This symbol is used to alert the user to useful information about proper operation of the equipment.
WARNING ：
Safety Instructions for Power Tools
1. Keep guards in place and in working order.
2. Remove adjusting keys and wrenches. Form habit of checking to see that keys and adjusting wrenches
are removed from tool before turning on.
3. Keep work area clean. Cluttered areas and benches invite accidents.
4. Do not use in dangerous environment. Do not use power tools in damp or wet locations, or where any
flammable or noxious fumes may exist. Keep work area well lighted.
5. Keep children and visitors away. All children and visitors should be kept at a safe distance from work
area.
6. Make workshop child proof with padlocks, master switches, or by removing starter keys.
7. Do not force tool. It will do the job better and safer at the rate for which it was designed.
8. Use right tool. Do not force tool or attachment to do a job for which it was not designed.
9. Use proper extension cord. Make sure your extension cord is in good condition. Conductor size should

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be in accordance with the chart below. The amperage rating should be listed on the motor or tool
nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and
overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or
replace extension cords if they become damaged.
Minimum gauge for extension cords
AMP RATING
LENGTH
25ft 50ft 100ft
0-6 16 16 14
7-10 16 16 14
11-12 16 16 14
13-16 14 12 12
17-20
12 12 10
21-30
10 10 No
10. Wear proper apparel. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry
which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair
covering to contain long hair.
11. Always use safety glasses. Also use face or dust mask if cutting operation is dusty. Everyday
eyeglasses only have impact resistant lenses, they are not safety glasses.
12. Secure work. Use clamps or a vise to hold work when practical. It is safer than using your hand and
frees both hands to operate tool.
13. Do not overreach. Keep proper footing and balance at all times.
14. Maintain tools with care. Keep tools sharp and clean for best and safest performance. Follow
instructions for lubricating and changing accessories.
15. Use recommended accessories. Consult the instruction manual for recommended accessories. The use
of improper
accessories may cause risk of injury.
16. Reduce the risk of unintentional starting. On machines with magnetic contact starting switches there
is a
risk of starting if the machine is bumped or jarred. Always disconnect from power
source before
adjusting or servicing. Make
sure switch is in off position before reconnecting.
17. Many woodworking tools can ―kickback the work piece toward the operator if not handled properly.
Know what conditions can create ―kickback and know how to avoid them. Read the manual
accompanying the machine thoroughly.
18. Check damaged parts. Before further use of the tool, a guard or other part that is damaged should be
carefully checked to determine that it will operate properly and perform its intended function. Check
for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other
conditions that may affect its operation. A guard or other part that is damaged should be properly
repaired or replaced.
19. Never leave tool running unattended. Turn power off. Do not leave tool until it comes to a complete
stop.
20. Never operate a machine when tired, or under the influence of drugs or alcohol. Full mental alertness
is required at all times when running a machine.

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21. Never allow unsupervised or untrained personnel to operate the machine. Make sure any instructions
you give in regards to the operation of the machine are approved, correct, safe, and clearly
understood.
WARNING ：
Additional Safety Instructions for Bandsaw
1. Do not operate with dull or badly worn blades. Dull blades require more demand on the motor and are
less likely to cut precisely. Inspect blades before each use.
2. Never position fingers or thumbs in line with the cut. Serious personal injury could occur.
3. Do not operate this bandsaw without wheel guards, pulley guards, and blade guards in place.
4. When replacing blades, make sure the teeth face toward the front of the saw.
5. Cuts should always be fully supported against the side of the conveyor table and by the pressure rollers.
6. Do not back workpiece away from the blade while the saw is running. If you need to back the work out,
stop the bandsaw and wait for the blade to stop. Do not twist or put excessive stress on blade while
backing work away.
7. Blade should be running at full speed before beginning a cut.
8. Always feed stock evenly and smoothly. Do not change conveyor speeds during a cut.
9. This machine is not designed to cut metal or other material except wood.
10. Do not manually stop or slow blade after turning the saw off. Allow it to come to a complete stop
before you leave
it unattended.
11. All inspections, adjustments, and maintenance must be done with the power off and the circuit breaker
shut off. Wait for all moving parts
to come to a complete stop.
12. Habits –
good and bad – are hard to break. Develop good habits
in your shop and safety will become
second-
nature to you.
13. If at any time you are experiencing difficulties performing the intended operation, stop using the
bandsaw. Then contact our service
department or ask a qualified expert how
the operation should be
performed.
14. Make sure blade is properly tensioned before operating machine.
15. Keep loose clothing and long hair away from moving conveyors!
WARNING ：
Like all power tools, there is danger associated with the Model HP-11PB. Accidents are frequently caused
by lack of familiarity or failure to pay attention. Use this tool with respect and caution to lessen the
possibility of operator injury. If normal safety precautions are overlooked or ignored, serious personal
injury may occur.
CAUTION：
No list of safety guidelines can be complete. Every shop environment is different. Always consider safety
first, as it applies to your individual working conditions. Use this and other machinery with caution and

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respect. Failure to do so could result in serious personal injury, damage to equipment, or poor work
results.
WARNING ：
Additional Safety Instructions for Hydraulics
1. Be familiar with the hazards of hydraulic injection injuries. Leaking hydraulic fluid may have enough
pressure to penetrate skin. Never use your hands to check for suspected hydraulic leaks.
Hydraulic fluid that is injected into skin is a medical emergency that may cause infection, disability,
amputation or death.
The average injection injury may be a small wound that has barely broken the skin. Do not be fooled
by this type of injury. Immediately get to an emergency medical facility!
Minimizing the time between the injury and when the injected material is removed is critical to
minimizing the seriousness of the injury.
2. Use a piece of cardboard to check for suspected hydraulic leaks. Pressurized hydraulic fluid may cause
injection injuries and can be
extremely hot. Never use your hands to
check for suspected hydraulic
leaks.
3. Protect your eyes around hydraulic systems. Safety glasses may not always protect your eyes from hot,
pressurized fluid. The best way to protect
yourself is to stay away from leaks until you
can depressurize
the system.
4. Stop the machine if you notice a
hydraulic leak. Allowing the machine to continue running with a leak
may increase the hazard of the situation.
5. Depressurize the hydraulic system before attempting to adjust any hydraulic lines or fittings. Stop the
resaw, open the conveyor
speed valves, and make sure the
pressure gauge reads 0 psi.
6. Depressurize the hydraulic system
before attempting any maintenance
or service. Stop the resaw, open
the conveyor speed valves, and make sure the pressure gauge reads 0 psi.
7. Regularly inspect and perform the proper maintenance on the hydraulic system. A well-maintained
hydraulic system will have much few problems and hazards than a neglected system.
8. Make sure any hydraulic system maintenance is performed in a clean and dust-free work area. Remove
any sawdust, grime or water from
hydraulic system openings or components
before maintenance.
Always use lint-free rags when wiping components.
9. Only use high pressure hydraulic hose and steel hydraulic fittings when replacing components in the
hydraulic system. Do not use brass or aluminum.
WARNING ：
Additional Safety Instructions for Machine Lifting
1. Use enough capacity of forklift to raise or move the machine.
2. Pay special attention to the machine balance while in lifting.
3. Have another person to help guiding the way when lifting the machine.
4. Make sure the fork of the forklift protrudes over the machine bottom.

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5. Do not raise the machine too high as this will cause poor stability.
6. Forklift should be driven by experienced personnel only.

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SECTION 3：CIRCUIT REQUIREMENTS
-------------------------------------------------------------------------------------
WARNING ：
Serious personal injury could occur if you connect your machine to the power source before you have
completed the setup process. Do not connect the machine to the power source until instructed to do so.
The Model HP-11PB
is rewiring for 3-phase operation.
The Model HP-11PB
has three 20 HP main motor.
Circuit Breaker Requirements
Install your bandsaw on a dedicated circuit to reduce the possibility of overloading the circuit and tripping
the circuit breaker. However, if an unusual load does not exist, and the circuit breaker still trips, have the
circuit inspected by a qualified electrician. Never use a larger circuit breaker than stated below, or you
will increase the risk of fire.
Connection Type
Because of the high amperage draw from this machine, we recommend that you hardwire it directly to
your circuit breaker and install a locking shut-off lever near the machine as a way to quickly disconnect
the power.
Your factory Circuit Capacity
Always check to see if the wires in your circuit are capable of handling the amperage draw from your
machine, as well as any other machines that could be operating on the same circuit. If you are unsure,
consult a qualified electrician.
If the circuit breaker trips or the fuse blows regularly, your machine may be operating on a circuit that is
close to its amperage draw capacity. However, if an unusual amperage draw does not exist and a power
failure still occurs, refer to the troubleshooting section in this manual or contact a qualified electrician or
our service department.
CAUTION：
Be sure that your particular electrical configuration complies with local and state codes. The best way to
ensure compliance is to check with your local municipality or a licensed electrician.

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SECTION 4：GENERAL INFORMATION
-------------------------------------------------------------------------------------
WARNING ：
If you do not read this entire manual before operating the machine, you will greatly increase your chances
of serious personal injury. To protect yourself, read and understand this entire manual.
Commentary
WINTER company is proud to offer the Model HP-11PB Horizontal Band resaw. This
band resaw is part of WINTER’s growing family of fine woodworking machinery. When used
according to the guidelines stated in this manual, you can expect years of trouble-free, enjoyable
operation, and proof of WINTER’s commitment to customer satisfaction.
We are also pleased to provide this manual for the Model HP-11PB. It was written to guide you through
assembly, review safety considerations, and cover general operating procedures. It represents our latest
effort to produce the best documentation possible.

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SECTION 5：MACHINE FEATURES
-------------------------------------------------------------------------------------
Main Features
A. Control Panel –
Digital Readout
B. Front Pressure Roller
For front pressure roller go down.
C. 4" Dust Port
Allows the resaw to be connected to a dust collection system.

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E. Control Panel
Controls power to the main motor and the hydraulic motor.
F. Front
Pressure Rollers
Maintain downward pressure on the board to keep it steady during cutting.
G. Back Pressure Rollers
Maintain downward pressure on the board to keep it steady during cutting.
H. Conveyor Belt Controls
Controls ON/OFF and conveyor speed.
I. Saw Blade Tension
Control the saw blade tension for hydraulic.
J. Electrical Control Box
Main area for wiring, rewiring, and changing the fuses. Should never be opened when the machine
was
connected with the power source!
K. Tool Box
L. Mark Brand
Including the voltage, hertz, phase, model number, date, serial number.
M. Hydraulic Pump
Create
hydraulic oil flow which drives the conveyor motor.
N.
Hydraulic Fluid Level
Display oil capacity inside of the hydraulic tank.
O. Hydraulic Tank
Holds and cools the hydraulic fluid.
P. In-feed Conveyor
Move
the board through the band-saw blade during cutting.
Q. Hydraulic System Oil Coolant
Cool
the hydraulic fluid for the hydraulic system.

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SECTION 6：INSTALLATION
------------------------------------------------------------------------------------
Mounting resaw to the floor
We recommend that you bolt your new resaw to the floor. Because this is optional and floor materials
may vary, floor mounting hardware is not included. It may be necessary to level the floor before installing
this machine.
Note：The instructions below are given for a typical heavy-duty shop floor made of 6" thick concrete.
Also, anchor studs may be substituted for lag bolts, but they will stick out of the floor if you decide to
move your machine at a later point.
To mount the re-saw machine to the floor：
1. Put on safety glasses and a dust mask before starting!
2. Use the mounting holes in the
resaw stand feet to act as a guide for drilling into your floor, and drill
approximately 3-1⁄2" deep into the concrete floor.
3. Using compressed air and a vacuum, remove the concrete dust from the newly drilled holes.
4. Using the hammer and punch, pound the lag shields into the concrete below the stand feet and flush
with the surface of the concrete.
5. Secure the resaw to the floor with the lag bolts and washers.

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Mounting the conveyor belt
To install the conveyor belt onto the re-saw：
1. Remove the lag bolts that secure the conveyor belt assembly to the crate pallet.
2. Remove the blade guide from the wheel housing.
3. Lift the conveyor belt onto the resaw body as shown in the right.
4. Line up the holes and insert the carriage bolts.
5. Look under the conveyor for the carriage bolts. Place the flat washers and lock nuts on the carriage
bolts and tighten.
6. Re-install the blade guard in the wheel housing.
Connect power wires
1. Before connecting the power source of your machine to the factory power supply，make sure the
voltage，Hertz，and phase are compatible. The machine is prewar before shipment according to
customers’ requested voltage.
2. The power source connection points are provided inside of the electrical control box，located at back
side of the machine. Power wire connection points are marked as ―R，S，Tǁ. The ground wire
connection points are marked ―Eǁ.

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3. Make sure the machine is properly ground to prevent the danger of electric shock.
Check power wire connection
After the power source wires have been connected, check if the power wires are connected to the correct
points or not. This can be identified by checking the running direction of the conveyor. If the conveyor
belt runs to the connect direction, this means the power wires are connected to the correct points.
Otherwise you should change any two of the three power wires.
Installing the saw blade
1.
Disconnet the resaw from the power source.
2.
Press the saw blade tension button ―offǁ . (Please note that if lower saw blade lower than 40mm, the
button can not be changed to ―offǁ . Prevent saw wheel from hitting conveyor table.)
3.
Put on protective gloves.
4.
Open the wheel covers for access to the wheels.
5.
Hold the blade from each side, and position it in front of the wheels so the blade teeth are facing the
front of the machine.
6.
Carefully fit the blade over each wheel and position it between the blade guides. Make sure the teeth
point toward the right-hand side of the machine, as you are facing the front.
7.
Position the blade on the wheels so the tooth gullet is approximated 1/16ǁ
over the edge of the wheel.
8.
Slide the upper guide block up, place a dollar bill (as a quick gauge for 0.004" clearance)
underneath
the upper guide block, then let the upper guide block slide down to sandwich the dollar between the
blade and the upper guide.

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SECTION 7：CONTROL PANEL SYSTEM
------------------------------------------------------------------------------------
Safety rules for control system
1.
Do not alter or bypass any protective interlocking systems.
2.
All electrical/electronic trouble shooting and repairs should be undertaken only by personnel who are
properly trained and skilled.
3.
Do not alter the electrical circuits unless authorized to do so by the machine manufacturer.
4.
Be fore starting the machine, read and observe all warning labels and markings such as the name plates
and indication plated.
5.
Be alert and make sure you work without outside distractions.
6.
Make sure your tools and body are clear of forming an electrical ground.
7.
The control panel doors should be opened only when it
is necessary to check out the electrical
equipment or electrical wiring.
8.
Take extra precautions in damp environments to protect you
from accidental grounding.
9.
Be fore applying power to any equipment;
ensure without doubt that all persons are clear.
10.
When replacing conductors make sure they conform to the manufacturers specifications, including
correct color coding.
11.
Avoid wearing metal frame glasses or metallic necklaces and chains. Never use electrical equipment
while wearing rings, watches or bracelets.
12.
Give capacitors time to discharge. Otherwise it should be done manually with care.
13.
Always assume that electrical power is ―ON and treat the circuit as live. The habit will help prevent
accidents.
14.
Use correct testing equipment to make certain you have an open circuit. Test equipment must be
checked and calibrated at regular intervals.
15.
Do not alter over current protective devices.
16.
All covers on the junction boxes must be closed before leaving any job.

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Switch function control panel
A. POWER ON
Before pressing this power switch, remember to turn on the master power switch located at left side of
the control box.
When this switch is pressed and it’s indication lamp lights on, it means the machine is underpowered.
B.
EMERGENCY STOP
When this emergency stop switch is pressed, all motions of the machine stop immediately.
If there is any abnormal condition occurs during operation press this switch to stop all motions.
Before restarting the machine, remember to reset this emergency stop switch by turning it clockwise.
C.
MOTOR START ON/OFF
Controls motor for start or stop.
D.
TIGHT LOOSE ON/OFF
Controls saw blade tension.
E. PUMP STOP
Stops the hydraulic pump motor.
F.
PUMP START
Starts
the hydraulic pump motor.
G. MOTOR
STOP
Stops the main motor.
H. MOTOR START
Starts the main motor and the saw blade.
I. UP
This is a jog switch. When it is pressed, the upper saw head raises. When this switch is released the
saw head raising motion stops immediately.
J. DOWN
This is a jog a switch. When it is pressed, the upper saw head lowers. When this switch is released the
saw head lowering motion stops immediately.
K. DITITAL READOUT

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SECTION 8 : ADJUSTMENT INSTRUCTION
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Adjust saw blade height
To adjust the saw blade head left to right:
1.
Disconnect the resaw from the power source!
2.
Use your test board to determine which direction the conveyor table needs to be
moved. For example,
if the right side of the
board was thicker than the left side
—you will need to move either the right side of the saw blade head
or move the left side of the saw
blade head
down.
3.
Loosen the cap screw shown below.
4.
The adjusting nut shown in raises, or lowers, the non-drive side of the bandsaw
blade (the side
opposite the motor). Insert the
pry tool into the adjusting nut.
—Rotate the adjusting nut to the right to raise the bandsaw blade.
—Rotate the adjusting nut to the left to lower the bandsaw blade.
5. Retighten the cap screws, connect the resaw to the power, and repeat steps 1 and 2.
—If the measurements are close to correct, but need fine tuning, continue to step 6.
—If large adjustments are necessary, repeat steps 3 and 4.

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Adjust in-feed pressure roller in right /left direction
The in-feed roller is pressed by air unit. Adjust the pressure when pressing the wood piece over or less.
Make sure to lift up the
front roller and fix on top when saw blade
is higher than 60mm, nor
the roller will be cut by blade!
Adjust conveyor belt
1. Lossen the two roller bracket cap screws on the both side of the conveyor about 3/4 of a turn.
2. Loosen the rear adjustment nuts on both side of the conveyor.
3. Start conveyor belt.
4. Adjust the roller bracket that the belt is hitting by turning the front adjustment nut counter-clock wide
half of a turn, and watch the belt tracking. Note
—The effect of the adjustment can sometimes take two minutes before the results are fully apparent.
— If the tracking was not corrected by this adjustment, proceed to step 5. If the tracking was
corrected, skip to step 6.
Winter Machinery
recommends using 40 psi.