Habasit AT-305 Instruction manual

SKIVING DEVICE
Type: AT-305
GENERAL MANUAL
USE AND MAINTENANCE
ORDER : S.N.:
Habasit Italiana S.p.A. - Via A. Meucci 8 Zona Industriale - I - 31029 Vittorio Veneto
This document is the property of HABASIT ITALIANA and, therefore, must not be passed on to persons or Bodies outside the
sphere of the Company unless previously authorized by the Technical Department for Industrial and Quality Systems.

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545
Skiving device AT-305
Author: S.D.T. / KM INDEX
Edition: 02/2005 Page 1
Replaces: 01/2001
FOREWORD
IMPORTANT
BEFORE INSTALLING, SETTING UP AND OPERATING THE SKIVING DEVICE, THE CUSTOMER
MUST CAREFULLY READ THIS MANUAL AND CAREFULLY FOLLOW THE INSTRUCTIONS IT
CONTAINS IN ORDER TO ENSURE THE SKIVING DEVICE IS USED SAFELY AND CORRECTLY.
ALL OPERATORS AND/OR MAINTENANCE PERSONNEL MUST KNOW THIS MANUAL TO ENABLE
THEM TO WORK SAFELY ON THE SKIVING DEVICE.
Skiving device AT-305

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545
Skiving device AT-305
Author: S.D.T. / KM INDEX
Edition: 02/2005 Page 2
Replaces: 01/2001
SUMMARY
A. REGULATIONS AND GENERAL WARNING NOTES................................................................A-1
A.1 Reading assistance notes ............................................................................................................A-2
A.2 How the manual is organized.......................................................................................................A-3
A.3 Use criteria....................................................................................................................................A-4
A.4 Guarantee conditions....................................................................................................................A-5
A.4.1 Guarantee terms and validity........................................................................................................A-5
A.4.2 When the guarantee can be voided..............................................................................................A-5
A.5 Visual signs...................................................................................................................................A-6
A.5.1 Signs.............................................................................................................................................A-6
A.6 Safety warnings............................................................................................................................A-9
A.7 Remaining risks..........................................................................................................................A-10
A.8 Qualification of personnel...........................................................................................................A-11
A.9 References and standards .........................................................................................................A-12
A.9.1 Applicable EU Directives ............................................................................................................A-12
A.9.2 EU Directives concerning safety in the workplace .....................................................................A-12
A.9.3 EU Directives concerning personal protection ...........................................................................A-12
A.9.4 EU Directives concerning environmental protection...................................................................A-12
B. TECHNICAL SPECIFICATIONS..................................................................................................B-1
B.1 Purpose of the skiving device.......................................................................................................B-2
B.2 Identification data of the equipment..............................................................................................B-3
B.3 Technical specifications................................................................................................................B-4
B.4 Equipment and accessories provided...........................................................................................B-5
B.4.1 Base unit.......................................................................................................................................B-5
B.4.2 Control box ...................................................................................................................................B-5
B.4.3 Accessories provided....................................................................................................................B-5
B.4.4 Consumables................................................................................................................................B-5
B.5 Ordering of accessories and spare parts......................................................................................B-6
C. INSTALLATION ...........................................................................................................................C-1
C.1 Preparation of working area .........................................................................................................C-2
C.2 Packing and handling...................................................................................................................C-3
C.2.1 Handling........................................................................................................................................C-3
C.3 Assembling and installation..........................................................................................................C-4
C.3.1 Preliminary check .........................................................................................................................C-4
C.3.2 Positioning....................................................................................................................................C-4
C.3.3 Electrical connection.....................................................................................................................C-5
C.4 Equipment disassembly................................................................................................................C-6
C.5 Storage.........................................................................................................................................C-7
C.6 Disposal........................................................................................................................................C-8
Skiving device AT-305

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545
Skiving device AT-305
Author: S.D.T. / KM INDEX
Edition: 02/2005 Page 3
Replaces: 01/2001
D. OPERATION ................................................................................................................................D-1
D.1 General warnings..........................................................................................................................D-2
D.2 Guards installed............................................................................................................................D-3
D.3 Start up.........................................................................................................................................D-4
D.3.1 Calibration of the zero line............................................................................................................D-4
D.3.2 Setting up of the skiving angle......................................................................................................D-4
D.4 Skiving of the belt/tape ends ........................................................................................................D-5
D.5 Machine emergency stop .............................................................................................................D-5
D.6 Technical assistance ....................................................................................................................D-6
D.7 Troubleshooting............................................................................................................................D-6
E. ORDINARY MAINTENANCE.......................................................................................................E-1
E.1 General.........................................................................................................................................E-2
E.2 General warnings..........................................................................................................................E-3
E.3 Routine and scheduled maintenance...........................................................................................E-4
E.3.1 Preliminary operations..................................................................................................................E-4
E.3.2 Replacing of the skiving roller.......................................................................................................E-5
E.3.3 Replacing of the emery paper ......................................................................................................E-5
E.3.4 Replacing of the transmission belt................................................................................................E-5
E.3.5 Replacing of the wear plate..........................................................................................................E-6
F. EXTRAORDINARY MAINTENANCE........................................................................................... F-1
F.1 Extraordinary maintenance...........................................................................................................F-2
F.1.1 Adjustments, replacements and synchronization.........................................................................F-2
G. ILLUSTRATIONS.........................................................................................................................G-1
G.1 Overall views of AT-305................................................................................................................G-2
G.2 Control box versions.....................................................................................................................G-4
G.3 Detail views of AT-305..................................................................................................................G-5
Skiving device AT-305

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545
Skiving device AT-305
Author: S.D.T. / KM INDEX
Edition: 02/2005 Page 4
Replaces: 01/2001
SUMMARY OF THE FIGURES
FIGURE 1–MACHINE IDENTIFICATION PLATE................................................................................................B-3
FIGURE 2–OVERALL VIEW FROM THE LEFT .................................................................................................G-2
FIGURE 3–OVERALL VIEW FROM THE RIGHT ...............................................................................................G-3
FIGURE 4–CONTROL BOX VERSIONS OF AT-305 ........................................................................................G-4
FIGURE 5–DISASSEMBLING OF THE SKIVING ROLLER...................................................................................G-5
FIGURE 6–THE TRANSMISSION BELT ..........................................................................................................G-5
FIGURE 7–REPLACEMENT OF THE WEAR PLATE ..........................................................................................G-5
SUMMARY OF TABLES
TABLE 1–DANGER SIGNS ..........................................................................................................................A-6
TABLE 2–TERMS AND DEFINITIONS ............................................................................................................A-7
TABLE 3–QUALIFICATIONS ......................................................................................................................A-11
TABLE 4–ELECTRICAL CHARACTERISTICS...................................................................................................B-4
TABLE 5–DIMENSIONS AND ENVIRONMENTAL CHARACTERISTICS .................................................................B-4
TABLE 6–CHARACTERISTICS OF WORKABLE ELEMENTS...............................................................................B-4
TABLE 7–ACCESSORIES PROVIDED............................................................................................................B-5
TABLE 8–CONSUMABLES ..........................................................................................................................B-5
TABLE 9–STORAGE CONDITIONS ...............................................................................................................C-7
TABLE 10 –PERIODIC MAINTENANCE WORK...................................................................................................E-6
Skiving device AT-305

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545
Skiving device AT-305
Author: S.D.T. / KM REGULATIONS AND GENERAL WARNING NOTES
Edition: 02/2005 Page A-1
Replaces: 01/2001
A. REGULATIONS AND GENERAL WARNING NOTES
Skiving device AT-305

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545
Skiving device AT-305
Author: S.D.T. / KM REGULATIONS AND GENERAL WARNING NOTES
Edition: 02/2005 Page A-2
Replaces: 01/2001
A.1 Reading assistance notes
Meanings of notes used in this manual:
ATTENTION
Note of particular interest for the safety of the people running and maintaining the skiving device.
WARNING
Note of particular interest concerning the safety of the skiving device.
NOTE
A request for the reader’s attention referred to the subsequent paragraph.
Skiving device AT-305

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545
Skiving device AT-305
Author: S.D.T. / KM REGULATIONS AND GENERAL WARNING NOTES
Edition: 02/2005 Page A-3
Replaces: 01/2001
A.2 How the manual is organized
This skiving device was designed, built and tested by expert technicians. The high quality materials used
to build the skiving device make it operationally highly reliable.
For further, more detailed information or in regard to problems, please contact the following address:
Habasit Italiana S.p.A.
Via A. Meucci 8
Zona Industriale
I - 31029 Vittorio Veneto
Tel.: [phone]
Fax: [phone]
This manual observes the organizational rules and requirements of Directive 98/37/CE, duly amended,
being the Directive of the Council of the European Community of June 14, 1989, concerning the
reconciliation of the laws of member states regarding machines, also known as the «Machine Directive»,
and also all the other Directives and Regulations referred to in the said Machine Directive, inspired by
criteria which, in addition to illustrating the technical characteristics of the machine and its use,
maintenance and troubleshooting methods, also clearly indicate the following:
All the protection measures adopted on the skiving device, fully integrating design safety planning and
construction safety.
All protection measures to be adopted to meet those risks that cannot be completely eliminated.
All indications for the training of personnel using the skiving device, while indicating where it is necessary
to provide for individual safety protection devices.
The manual is divided up into sections. Each section deals with a specific subject in which every aspect
of safety is considered and clearly highlighted in the text.
Skiving device AT-305

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545
Skiving device AT-305
Author: S.D.T. / KM REGULATIONS AND GENERAL WARNING NOTES
Edition: 02/2005 Page A-4
Replaces: 01/2001
A.3 Use criteria
HABASIT requests the Customer to fully read this manual on delivery of the skiving device it
accompanies, and always before attempting any action on the skiving device. This manual is arranged to
supply all the instructions, indications and warnings the user may need in order to know the skiving
device, understand its operating principles, and to be adequately informed to ensure safe use.
In addition to the instructions in this manual, we would ask users to observe any specific current laws.
This manual must be considered as an essential part of the machine. Its content must be made known to
the entrusted maintenance persons and users.
The purpose is to provide all the information required for good, correct use of the device.
The manual must be kept throughout the life of the skiving device and must be updated in the event of
modifications aimed at improving the device’s performance.
The manual must be available to qualified personnel.
Consultation of this manual is facilitated by the general index on the first page, which makes it possible to
immediately find the subject of interest.
If the subject dealt with is particularly important it is highlighted with references to the type of technical
personnel required to intervene.
All updates HABASIT considers necessary to improve the quality of the skiving device will be
communicated by way of sending further specific documentation or a new manual to replace the previous
one.
If the skiving device is sold to another customer, the manual must accompany the skiving device and the
new customer must be notified to HABASIT for any future modifications and updates.
A copy of this manual, delivered with the skiving device, is meant for the maintenance operators, who
shall read and keep it near the skiving device, and consult it before undertaking any action on the skiving
device.
Skiving device AT-305

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545
Skiving device AT-305
Author: S.D.T. / KM REGULATIONS AND GENERAL WARNING NOTES
Edition: 02/2005 Page A-5
Replaces: 01/2001
A.4 Guarantee conditions
A.4.1 Guarantee terms and validity
The manufacturer guarantees the product against any faults either in materials or in workmanship, for 1
(one) year from the date of installation of the product at the Buyer’s premises. In this case, the
manufacturer shall limit itself to replacing or repairing any part or parts returned to the manufacturer,
which was/were found to be faulty.
The manufacturer may, at his own discretion, also replace or repair any part or parts of the product being
repaired that is/are felt to be defective.
The manufacturer shall have the sole right to decide if such parts should be repaired or replaced.
The manufacturer shall not be liable in any other case for collateral or incidental damage.
The guarantee does not apply to plant that has been repaired by third parties that have NOT been
authorized by the manufacturer.
Spare parts supplied by the manufacturer must be used. Any deviation from this rule will mean the
guarantee will not apply.
A.4.2 When the guarantee can be voided
The manufacturer's guarantee for the plant and associated equipment may be annulled as a result of
improper intervention or repairs.
The manufacturer's guarantee for the equipment may be annulled as a result of the use of improper
materials or materials not supplied by the manufacturer.
This manual’s instructions must be observed or the guarantee cover will be lost.
IMPORTANT
HABASIT CANNOT BE HELD RESPONSIBLE FOR ANY DAMAGE CAUSED BY IMPROPER,
INCORRECT AND UNREASONABLE USE OF THE SKIVING DEVICE.
Skiving device AT-305