Habegger HIT-TRAC 32E User manual

User Guide
TGT. 27.09.2017 Technical Page 1 of 21
©Copyright by Habegger Maschinenfabrik AG Version 01 / 27.09.2017
Original User Guide
Version: 01
HIT-TRAC 32E
08230_HIT-TRAC 32E v=5m/min 3.0kW
10000016_HIT-TRAC 32E v=1-5m/min 3.0kW
08269_BA for HIT-TRAC 32E 3.0kW

User Guide
TGT. 27.09.2017 Technical Page 2 of 21
©Copyright by Habegger Maschinenfabrik AG Version 01 / 27.09.2017
Prüfzertifikat
Wir bestätigen, dass die genannte Maschine geprüft wurde und den Auftragsanforderungen, Spezifikationen, Zeichnungen
sowie gültigen Normen und Vorschriften in jeder Hinsicht entspricht.
Motorseilzugmaschine HIT-TRAC®32 mit Elektromotor
Certificat d'inspection
Nous déclarons que le produit faisant l'objet du certificat a été contrôlé et est conforme aux exigences de la commande, aux
spécifications, aux dessins ainsi qu'aux normes et prescriptions en vigueur à tout point de vue.
Machine motorisée de traction par câble HIT-TRAC®32 avec moteur électrique
Test certificate
We hereby confirm that the machine described below was tested and satisfies the requirements posed in the order, specifi-
cations, drawings as well as the relevant valid standards and regulations in all respects.
Motor-driven rope pulling machine HIT-TRAC®32 with electric motor
Geräte Nr. /N° de la machine / Machine no.:
................................................
Art. Nr./ N° art./ Product. no.:
................................................
Motor-Nr. / N° du moteur / Motor no.:
................................................
Steuerung-Nr / N° du contrôle / control no.:
................................................
Datum/Date/Date:
................................................
Unterschrift/Visa/Visa:
................................................

User Guide
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©Copyright by Habegger Maschinenfabrik AG Version 01 / 27.09.2017
Contents
1General specifications ........................................................................................................................................................... 6
1.1 Drive mechanism.......................................................................................................................................................... 6
1.2 Housing cover ............................................................................................................................................................... 6
1.3 Rope.............................................................................................................................................................................. 6
1.4 Operation ..................................................................................................................................................................... 6
1.5 Electrical control system .............................................................................................................................................. 6
1.6 Limit switch................................................................................................................................................................... 7
1.7 Lowering and breaking ................................................................................................................................................. 7
2Assembly and performance .................................................................................................................................................. 8
3Safety instructions................................................................................................................................................................. 9
3.1 Proper use .................................................................................................................................................................... 9
3.2 Safety instructions in this user guide............................................................................................................................ 9
3.3 General safety instructions......................................................................................................................................... 10
3.4 Approved users........................................................................................................................................................... 13
3.5 Warranty and Guarantee ........................................................................................................................................... 13
3.6 Actions in case of emergency ..................................................................................................................................... 13
4Technical specifications....................................................................................................................................................... 14
5Operation ............................................................................................................................................................................ 15
5.1 Preparation................................................................................................................................................................. 15
5.2 Insert rope .................................................................................................................................................................. 16
5.3 Pulling and hoisting .................................................................................................................................................... 18
5.4 Lowering ..................................................................................................................................................................... 18
6Faults ................................................................................................................................................................................... 19
7Maintenance ....................................................................................................................................................................... 20
8Replacement parts .............................................................................................................................................................. 20
9Disposal ............................................................................................................................................................................... 21
10 Accessories.......................................................................................................................................................................... 21
10.1 Wireless remote control............................................................................................................................................. 21
10.1 Generators.................................................................................................................................................................. 21

User Guide
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©Copyright by Habegger Maschinenfabrik AG Version 01 / 27.09.2017
Warranty and Guarantee
Habegger will grant the user replacement as well as installation and removal of any parts which are rendered unusable due
to material or manufacturing errors.
The warranty period (guarantee period) is 12 months.
Warranty and guarantee claims for personal injury or damage to property are not included if they can be traced back to one
or more of the following causes:
-improper use of the rope pulling machine;
-improper operation and maintenance of the rope pulling machine;
-Failure to comply with the information provided in the user guide regarding operation and maintenance of the rope
pulling machine;
-unauthorised structural changes to the rope pulling machine;
-inadequate monitoring of machine parts which are subject to wear and tear;
-improper repairs being carried out;
-Catastrophic events caused by external influences and force majeure;
-Utilisation of externally procured replacement parts if these have not been designed and constructed to be fit for
purpose and to meet the required degree of safety.
-It is in your interests to only use replacement parts from HABEGGER.
Preface
You have made a wise decision in opting for the HABEGGER motor-driven rope pulling machine HIT-TRAC 32. Using this new
type of rope pulling machine you can pull, hoist and lower loads. Servicing and maintenance are very simple and guarantee
hassle-free and reliable operation when handled correctly.
You may already know how your newly purchased rope pulling machine works.
We at HABEGGER still recommend, however,
that you read the user guide carefully prior to starting up the machine for the first time! It contains all the essential infor-
mation you require about motor-driven rope pulling machines.
Important information in the user guide will help you to:
-Avoid hazards
-Reduce repair costs and downtime, and
-to increase the reliability and lifespan of your rope pulling machine.
Always keep a copy of this user guide at the motor-driven rope pulling machine’s location and ensure that it is read and im-
plemented by every person who works with the machine. It should be available to every user in order to avoid handling er-
rors.
Alongside the user guide and the mandatory regulations for accident prevention in the operator’s country and country of
operation, the recognised industry rules for safe and correct work must be observed.
We wish you every success and hope that you enjoy using your
HABEGGER product.

User Guide
TGT. 27.09.2017 Technical Page 5 of 21
©Copyright by Habegger Maschinenfabrik AG Version 01 / 27.09.2017
EC declaration of conformity
We,
HABEGGER Maschinenfabrik AG Thun
Mittlere Strasse 66
CH-3600 Thun
hereby declare that the
HIT - TRAC 32E
conforms to the health and safety requirements of the EC Machinery Directives in its conception and design, as well as in the
version placed on the market by us.
In the event of improper use, as well as modifications or changes which are unauthorised by us, this statement loses its valid-
ity.
This declaration of conformity also loses its validity if the relevant user guide and maintenance manual are not followed or
are violated.
Applicable EC directives: EC Machinery Directives 2006/42/EG
Applied harmonised standards: DIN EN 14492-1: 2010-06
EN 60204-1: 2006
EN ISO 12100: 2011-01
Location: Thun
Date: 27. September 2017
Technical manager CEO
Thomas Gerber Urs Schneider