Hainbuch MANOK User manual

Installation manual
MANOK / MANOK plus

MANOK / MANOK plus
Table of contents
1 General....................................................................................................................5
1.1 Information about this manual........................................................................5
1.2 Explanation of symbols..................................................................................5
1. Limitations of liability.......................................................................................6
1.4 Max. RPM.......................................................................................................6
1.5 Copyright........................................................................................................7
1.6 Scope of delivery............................................................................................7
1.7 Spare parts.....................................................................................................7
1.8 Warranty terms...............................................................................................7
2 Safety......................................................................................................................8
2.1 Responsibility of the customer.......................................................................8
2.2 Personnel requirements.................................................................................8
2. Intended use...................................................................................................9
2.4 Personal protective equipment.....................................................................10
2.5 Special dangers............................................................................................11
2.6 Further warnings...........................................................................................14
2.7 Clamping force.............................................................................................14
2.8 Screws..........................................................................................................15
2.9 Functionality.................................................................................................16
2.10 Environmental protection..............................................................................16
Technical data.......................................................................................................17
.1 General Information......................................................................................17
.2 Clamping force MANOK / MANOK plus.......................................................18
.2.1 Clamping force diagram – MANOK size 42.....................................19
.2.2 Clamping force diagram – MANOK size 52/65................................20
.2. Clamping force diagram – MANOK plus size 65 RD/SE..................21
.2.4 Clamping force diagram – MANOK size 80/100..............................22
. Draw forces MANOK plus............................................................................2
.4 Clamping forces – add on clamping device on MANOK plus......................24
.4.1 MANOK plus – size 65 SE...............................................................24
.4.2 MANOK plus – size 65 RD...............................................................24
.5 Operating conditions.....................................................................................25
.6 Power specifications.....................................................................................25
.7 Type designation..........................................................................................25
4 Structure and function...........................................................................................26
4.1 Overview and brief description MANOK.......................................................26
4.2 Overview and brief description MANOK plus...............................................28
4. Optional Accessories.................................................................................... 0
4. .1 Changing fixture............................................................................... 0
4. .2 Clamping head RD........................................................................... 0
4. . Clamping head................................................................................. 1
4. .4 Workpiece end-stop......................................................................... 1
4. .5 MANDO Adapt T211........................................................................ 1
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4. .6 MANDO Adapt T211 SE................................................................... 2
4. .7 Jaw module...................................................................................... 2
4. .8 Key....................................................................................................
4. .9 Grease..............................................................................................
4. .10 Grease gun.......................................................................................
5 Transporting, packaging and storing.................................................................... 4
5.1 Safety instructions for transporting............................................................... 4
5.2 Symbols on the packaging........................................................................... 4
5. Transport inspection..................................................................................... 5
5.4 Unpacking and inner-company transportation............................................. 5
5.5 Packaging..................................................................................................... 6
5.6 Storing.......................................................................................................... 7
6 Assembly............................................................................................................... 8
6.1 Pre-consideration......................................................................................... 8
6.2 Installation.................................................................................................... 9
6.2.1 Assembly of the MANOK..................................................................40
6.2.2 Assembly of the MANOK plus..........................................................40
6.2. Installing the base end-stop.............................................................41
6.2.4 Assembly of the clamping head.......................................................42
6. Workpiece.....................................................................................................4
6.4 Inspections...................................................................................................44
6.5 Control of the stroke position........................................................................45
6.6 Activities after production is concluded........................................................45
7 Disassembly..........................................................................................................46
7.1 Safety............................................................................................................46
7.2 Disassembling the clamping device.............................................................47
7.2.1 Disassembly of the clamping head..................................................47
7. Disassembling the base end-stop................................................................47
7. .1 Disassembly of the MANOK.............................................................48
7. .2 Disassembly of the MANOK plus.....................................................48
7.4 Subsequent storage of the clamping device................................................49
7.5 Disposal........................................................................................................49
8 Maintenance..........................................................................................................50
8.1 General.........................................................................................................50
8.2 Cleaning........................................................................................................51
8. Preservation.................................................................................................52
8.4 Use of lubricant.............................................................................................52
8.5 Maintenance schedule.................................................................................5
8.6 Bolt torque....................................................................................................54
9 Trouble shooting...................................................................................................55
9.1 Safety............................................................................................................55
9.2 Trouble shooting table..................................................................................56
9. Start-up after corrected fault.........................................................................57
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10 Appendix...............................................................................................................58
10.1 Service Hotline.............................................................................................58
10.2 Representatives............................................................................................58
10.2.1 Europe..............................................................................................58
10.2.2 North america...................................................................................61
10.2. South america..................................................................................61
10.2.4 Asia...................................................................................................61
10.2.5 Australia............................................................................................62
10.2.6 Africa.................................................................................................6
Index..............................................................................................................................65
EC Declaration of conformity.........................................................................................67
»Translation of original installation manual«
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MANOK / MANOK plus – General
1 General
1.1 Information about t is manual
This manual enables safe and efficient handling of the
clamping device.
The manual is a component of the clamping device and
must be kept in the immediate vicinity of the clamping
device where it is accessible for personnel at all times.
Personnel must have carefully read and understood
this manual prior to starting all tasks. The basic prere-
quisite for safe work is compliance with all the safety
instructions and handling instructions in this manual.
Illustrations in this manual are provided for a basic un-
derstanding and may deviate from the actual model of
the clamping device.
It is assumed that the reader is familiar with standard
procedures, such as cleaning the mounting surfaces.
1.2 Explanation of symbols
Safety instructions Safety instructions are indicated by symbols in this
operating manual. The safety instructions are introdu-
ced by signal words that express the scope of the ha-
zard.
The safety instructions must be strictly adhered to.
You must act prudently to prevent accidents, personal
injury, and material damage.
DANGER
… indicates an imminent dangerous situation
than can result in death or serious injury if it is
not avoided.
WARNING
… indicates a possible dangerous situation
that can result in death or serious injury if it is
not avoided.
CAUTION
… indicates a possible dangerous situation
that can result in minor or light injury if it es not
avoided.
NOTE
… indicates a possible dangerous situation
that can result in material damage if it is not
avoided.
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Tips and recommen-
dations
… indicates useful tips and recommendations,
as well as information for efficient and trouble-
free operation.
1.3 Limitations of liability
All information and instructions in this operating manual
have been provided under due consideration of appli-
cable standards and regulations, the current state of
technology, as well as our many years of experience.
The manufacturer assumes no liability for damage due
to:
Failure to follow the instructions in the manual
Non-intended use
Deployment of untrained personnel
Unauthorized conversions
Technical changes
Use of non-approved spare parts
Use of non-approved accessories
The actual scope of delivery can vary from the expla-
nations and graphic representations provided in this
manual in the case of special versions, if supplemental
order options are desired, or on the basis of the latest
technical changes.
The agreed obligations in the delivery contract, the
general terms and conditions, as well as delivery condi-
tions of the manufacturer, and the statutory regulations
valid at the time the contract was concluded, apply.
1.4 Max. RPM
CAUTION!
The product is designed for stationary use and
may not be used for rotating machining!
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1.5 Copyrig t
This manual is protected by copyright and is provided
exclusively for internal purposes.
Delivery of the operating manual to third parties, dupli-
cation in any form – including excerpts – as well as ex-
ploitation and/or communication of the content, are not
permitted [except for internal use] without written ap-
proval from the manufacturer.
Actions to the contrary make damage compensation
mandatory. We reserve the right to enforce additional
claims.
1.6 Scope of delivery
All tools and accessories that are not included
in the scope of delivery are marked as optio-
nal.
The scope of delivery of the clamping device:
1 MANOK / MANOK Plus
1 Key
Optionally the scope of delivery of the clamping devi-
ce includes:
Clamping head
Chuck jaw
MANDO Adapt
1.7 Spare parts
WARNING!
Safety risk if t e wrong spare parts are
used!
Incorrect or defective spare parts can cause
damage, malfunction, or total failure; they can
also impair safety.
Only use manufacturer's original spare parts.
Only purchase spare parts from authorized dealers or
direct from the manufacturer. Addresses are in the ap-
pendix.
1.8 Warranty terms
The warranty terms are included in the manufacturer's
terms and conditions.
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MANOK / MANOK plus – Safety
2 Safety
This section provides an overview o fall the important
safety aspects for optimal protection of personnel, as
well as for safe and trouble-free operation.
2.1 Responsibility of t e customer
The product is used in industrial applications. Conse-
quently the owner of the product is subject to legal in-
dustrial safety obligations.
In addition to the safety instruction in this manual, ge-
nerally valid safety and accident protection guidelines,
and environmental protection guidelines as well as
the machines' manual must be adhered to and com-
plied with for the area of implementation of the devi-
ce.
Note in particular that the status scans of the machine
must be adjusted to the respective product.
DANGER!
Risk of injury due to t rown out parts!
Incorrect machine settings may lead to the
throwing out of parts.
The status scans the machine must be set to
the respective clamping device.
Regularly check the status scans of the ma-
chine, see chapter »Maintenance Schedule«.
If the end position can not be reached the
product may no longer be used.
Observe the operating instructions of the ma-
chine.
2.2 Personnel requirements
WARNING!
Danger of injury due to insufficient qualifi-
cation!
Improper handling of the clamping device can
cause serious injury or material damage.
Only have activities performed by personnel
who are qualified to perform these activities.
The following qualifications are cited in the operating
manual for the various activity areas.
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Specialized personnel
are personnel who due to their specialized training,
skills, and experience, as well as knowledge of the
applicable regulations, are capable of executing the
tasks assigned to them and of recognizing and avoi-
ding possible hazards on their own.
Hydraulic specialist
The hydraulic specialist has been trained for the
particular task area in which he is active and is fami-
liar with the relevant standards and regulations. Due
to his specialized training and experience the hy-
draulic specialist can perform tasks on hydraulic
equipment and recognize and avoid possible dan-
gers on his own.
Electric specialist
The electric specialist has been trained for the parti-
cular task area in which he is active and is familiar
with the relevant standards and regulations.
Due to his specialized training and experience the
electric specialist can perform tasks on electric
equipment and recognize and avoid possible dan-
gers on his own.
Only persons from whom it can be expected that they
reliably execute their work are considered as person-
nel. Persons whose capability to react is impaired, for
instance through drugs, alcohol, or medication, are
not approved.
Comply with age-specific and job-specific regulati-
ons that are applicable at the installation site when
selecting personnel.
2.3 Intended use
The clamping device is designed for installation on a
machine table.
The clamping device should only be mounted, opera-
ted, maintained, and cleaned by instructed, speciali-
zed personnel.
Intended use also includes compliance with all the in-
structions in this manual.
Any use that extends beyond the intended use, or any
other use of the clamping device is considered to be
misuse and can cause dangerous situations.
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WARNING!
Danger due to misuse!
Misuse of the clamping device can cause dan-
gerous situations.
Particularly refrain from the following uses of
the clamping device:
Use in turning machining.
Use with technical data other than that speci-
fied on the clamping device.
Claims of any type due to damage arising from non-
intended use are excluded.
2.4 Personal protective equipment
Wearing of personal protective equipment is required
to minimize health hazards when working with the de-
vice.
Always wear the protective equipment necessary for
the respective task when working with the device.
Follow the instructions that have been posted in the
work area.
Always wear For all tasks always wear:
Protective work clot ing
is tight-fitting work clothing with low resistance to tea-
ring, with tight sleeves, and without projecting parts. It
is primarily used to protect against entanglement by
moving machine parts.
Do not wear rings, chains, or other jewelry.
Safety footwear
for protection against heavy falling parts and slipping
on slippery substrates.
For special tasks
wear
Special protective equipment is required when execu-
ting special tasks. Separate reference is made to this
equipment in the specific sections of this manual. This
special protective equipment is explained below:
Hard at
to protect against falling and flying parts and materi-
als.
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