Hainbuch SPANNTOP NOVA User manual
Installation manual
SPANNTOP [nova]
■combi pull-back
■combi deadlength
■modular
SPANNTOP [nova]
Table of contents
1 General....................................................................................................................
1.1 Information about this manual........................................................................
1.2 Description of variants....................................................................................
1.3 Explanation of symbols..................................................................................6
1.4 Limitations of liability.......................................................................................7
1. Balance quality...............................................................................................7
1.6 Max. RPM.......................................................................................................8
1.7 Copyright........................................................................................................8
1.8 Scope of delivery............................................................................................8
1.9 Spare parts.....................................................................................................9
1.10 Warranty terms...............................................................................................9
1.11 CFK.................................................................................................................9
2 Safety....................................................................................................................10
2.1 Responsibility of the customer.....................................................................10
2.2 Personnel requirements...............................................................................11
2.3 Intended use.................................................................................................12
2.4 Personal protective equipment.....................................................................13
2. Special dangers............................................................................................14
2.6 Further warnings...........................................................................................17
2.7 Clamping force.............................................................................................18
2.8 Screws..........................................................................................................19
2.9 Functionality.................................................................................................19
2.10 Implementation limits....................................................................................19
2.10.1 Nomenclature...................................................................................20
2.10.2 First limit [workpiece length].............................................................21
2.10.3 Second limit [workpiece mass].........................................................21
2.10.4 Third limit [clamping length]..............................................................22
2.10. Fourth limit [forces]...........................................................................23
2.10.6 Sample calculation...........................................................................34
2.11 Environmental protection..............................................................................38
3 Technical data.......................................................................................................39
3.1 General Information......................................................................................39
3.2 Clamping force diagram...............................................................................43
3.2.1 Clamping force diagram – size 32....................................................44
3.2.2 Clamping force diagram – size 42/ 2...............................................4
3.2.3 Clamping force diagram – size 6 /80...............................................46
3.2.4 Clamping force diagram – size 100/12 ...........................................47
3.2. Clamping force diagram – size 140/160...........................................48
3.3 Operating conditions.....................................................................................49
3.4 Power specifications.....................................................................................49
3. Type designation..........................................................................................49
4 Structure and function........................................................................................... 0
4.1 Overview and brief description of the
SPANNTOP [nova] combi pull-back ....................................................... 0
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SPANNTOP [nova]
4.2 Overview and brief description of the
SPANNTOP [nova] combi deadlength .................................................... 2
4.3 Overview and brief description of the SPANNTOP [nova] modular............. 4
4.4 Optional Accessories....................................................................................
4.4.1 Standard end-stop............................................................................
4.4.2 Workpiece end-stop......................................................................... 6
4.4.3 Clamping head RD........................................................................... 6
4.4.4 Changing fixture............................................................................... 6
4.4. Threaded adapter............................................................................. 7
4.4.6 Drawtube adapter............................................................................. 7
4.4.7 Reducing coupling............................................................................ 7
4.4.8 Assembly wrench............................................................................. 7
4.4.9 MANDO Adapt T211/T212............................................................... 8
4.4.10 Jaw module...................................................................................... 8
4.4.11 Magnet module................................................................................. 9
4.4.12 Grease.............................................................................................. 9
Transporting, packaging and storing....................................................................60
.1 Safety instructions for transporting...............................................................60
.2 Symbols on the packaging...........................................................................60
.3 Transport inspection.....................................................................................61
.4 Unpacking and inner-company transportation.............................................61
. Packaging.....................................................................................................62
.6 Storing..........................................................................................................63
6 Assembly...............................................................................................................64
6.1 Pre-consideration.........................................................................................64
6.2 Preparations.................................................................................................6
6.2.1 Preparing SPANNTOP nova combi deadlength and
SPANNTOP nova combi pull-back clamping devices......................6
6.2.2 Preparing the SPANNTOP nova modular clamping device.............66
6.3 Installation....................................................................................................67
6.3.1 Assembling the flange [optional]......................................................69
6.3.2 Adjusting the concentricity of the spindle flange..............................70
6.3.3 Checking face run and concentricity................................................71
6.3.4 Installing the SPANNTOP [nova] combi deadlength or
SPANNTOP [nova] combi pull-back clamping unit size 32-120......72
6.3. Installing the SPANNTOP [nova] combi deadlength or
SPANNTOP [nova] combi pull-back clamping unit size 12 -160....74
6.3.6 Assembly of the SPANNTOP [nova] modular..................................76
6.3.7 Checking and adjusting the face run and concentricity of the
clamping unit....................................................................................79
6.3.8 Assembly of the clamping device to an interface.............................80
6.3.9 SPANNTOP [nova] modular – reduction of the size........................80
6.3.10 Installing the base end-stop.............................................................81
6.3.11 Assemble the clamping head...........................................................82
6.3.12 Assembly of the workpiece end-stop...............................................83
6.4 Workpiece.....................................................................................................84
6. Inspections...................................................................................................8
6.6 Control of the stroke position........................................................................86
6.7 Activities after production is concluded........................................................86
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SPANNTOP [nova]
7 Disassembly..........................................................................................................87
7.1 Safety............................................................................................................87
7.2 Disassembly of the workpiece end-stop.......................................................88
7.3 Disassemble the clamping head..................................................................89
7.4 Disassembling the base end-stop................................................................89
7. Disassembly of the clamping device from an interface................................90
7.6 Disassembling the clamping unit SPANNTOP [nova] combi deadlength
and SPANNTOP [nova] combi pull-back size 32-120..................................91
7.7 Disassembling the clamping unit SPANNTOP [nova] combi deadlength
and SPANNTOP [nova] combi pull-back size 12 -160................................92
7.8 Disassembling the SPANNTOP nova modular clamping unit......................9
7.9 Disassembling the spindle flange.................................................................96
7.10 Subsequent storage of the clamping device................................................97
7.11 Disposal........................................................................................................97
8 Maintenance..........................................................................................................98
8.1 General.........................................................................................................98
8.2 Cleaning........................................................................................................99
8.3 Preservation...............................................................................................100
8.4 Use of lubricant...........................................................................................101
8. Maintenance schedule...............................................................................102
8.6 Bolt torque..................................................................................................103
9 Trouble shooting.................................................................................................104
9.1 Safety..........................................................................................................104
9.2 Trouble shooting table................................................................................10
9.3 Start-up after corrected fault.......................................................................106
10 Appendix.............................................................................................................107
10.1 Service Hotline...........................................................................................107
10.2 Representatives..........................................................................................107
Index............................................................................................................................108
Manufacturers declaration...........................................................................................111
»Translation of original installation manual«
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SPANNTOP [nova] – General
1 General
1.1 nformation about this manual
This manual enables safe and efficient handling of the
clamping device.
The manual is a component of the clamping device and
must be kept in the immediate vicinity of the clamping
device where it is accessible for personnel at all times.
Personnel must have carefully read and understood
this manual prior to starting all tasks. The basic prere-
quisite for safe work is compliance with all the safety
instructions and handling instructions in this manual.
Illustrations in this manual are provided for a basic un-
derstanding and may deviate from the actual model of
the clamping device.
It is assumed that the reader is familiar with standard
procedures, such as cleaning the mounting surfaces.
1.2 Description of variants
Three variants of the SPANNTOP [nova] clamping
device are presented in this manual:
SPANNTOP [nova] combi pull-back
SPANNTOP [nova] combi deadlength
SPANNTOP [nova] modular
If the variants differ in structure, installation, disas-
sembling and maintenance or fault correction, they
will be described separately.
Based on the headers, sections and action steps can
always be assigned to a specific variant.
Starting with weight 1 kg suitable tools must be used
to transport the clamping device.
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SPANNTOP [nova] – General
1.3 Explanation of symbols
Safety instructions Safety instructions are indicated by symbols in this
operating manual. The safety instructions are introdu-
ced by signal words that express the scope of the ha-
zard.
The safety instructions must be strictly adhered to.
You must act prudently to prevent accidents, personal
injury, and material damage.
DANGER
… indicates an imminent dangerous situation
than can result in death or serious injury if it is
not avoided.
WARN NG
… indicates a possible dangerous situation
that can result in death or serious injury if it is
not avoided.
CAUT ON
… indicates a possible dangerous situation
that can result in minor or light injury if it is not
avoided.
NOTE
… indicates a possible dangerous situation
that can result in material damage if it is not
avoided.
Tips and recommen-
dations
… indicates useful tips and recommendations,
as well as information for efficient and trouble-
free operation.
… indicates important tips and recommendati-
ons to further documents for safe operation.
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SPANNTOP [nova] – General
1.4 Limitations of liability
All information and instructions in this operating manual
have been provided under due consideration of appli-
cable standards and regulations, the current state of
technology, as well as our many years of experience.
The manufacturer assumes no liability for damage due
to:
Failure to follow the instructions in the manual
Non-intended use
Deployment of untrained personnel
Unauthorized conversions
Technical changes
Use of non-approved spare parts
Use of non-approved accessories
The actual scope of delivery can vary from the expla-
nations and graphic representations provided in this
manual in the case of special versions, if supplemental
order options are desired, or on the basis of the latest
technical changes.
The agreed obligations in the delivery contract, the
general terms and conditions, as well as delivery condi-
tions of the manufacturer, and the statutory regulations
valid at the time the contract was concluded, apply.
1.5 Balance quality
CAUT ON!
Our clamping devices are balanced with balan-
ce quality G = 4, in one level n = 1.
The data on the rotation balance refers to rota-
tionally symmetrical workpieces.
The clamping of not rotationally symmetrical
workpieces may not be clamped and/or only be
clamped after consultation with the manufac-
turer.
Balancing bolts and balancing weights at the
clamping devices may not be removed / disas-
sembled!
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SPANNTOP [nova] – General
1.6 Max. RPM
CAUT ON!
The maximum permissible speed is marked on
the product.
By the combination of a clamping device and
an add on clamping device a reduction of the
maximum permissible speed may be necessa-
ry.
Of all RPMs of the groups specified, the lo-
west given RPM must always be used.
Note that the clamping force is influenced by
the centrifugal force of the clamping elements.
If necessary, adjust the machining force!
1.7 Copyright
This manual is protected by copyright and is provided
exclusively for internal purposes.
Delivery of the operating manual to third parties, dupli-
cation in any form – including excerpts – as well as ex-
ploitation and/or communication of the content, are not
permitted [except for internal use] without written ap-
proval from the manufacturer.
Actions to the contrary make damage compensation
mandatory. We reserve the right to enforce additional
claims.
1.8 Scope of delivery
All tools and accessories that are not included
in the scope of delivery are marked as optio-
nal.
In scope of delivery of the clamping device:
1 Spindle flange
1 Clamping unit
1 Base end-stop
Optionally the scope of delivery of the clamping devi-
ce includes:
Eye bolts
1 Threaded adapter
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SPANNTOP [nova] – General
1.9 Spare parts
WARN NG!
Safety risk if the wrong spare parts are
used!
Incorrect or defective spare parts can cause
damage, malfunction, or total failure; they can
also impair safety.
Only use manufacturer's original spare parts.
Only purchase spare parts from authorized dealers or
direct from the manufacturer. Addresses are in the ap-
pendix.
1.10 Warranty terms
The warranty terms are included in the manufacturer's
terms and conditions.
1.11 CFK
In case of visible damage or visible wear of the
carbon parts:
Further processing only after consultation
with HAINBUCH.
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SPANNTOP [nova] – Safety
2 Safety
This section provides an overview of all the important
safety aspects for optimal protection of personnel, as
well as for safe and trouble-free operation.
2.1 Responsibility of the customer
The product is used in industrial applications. Conse-
quently the owner of the product is subject to legal in-
dustrial safety obligations.
In addition to the safety instruction in this manual, ge-
nerally valid safety and accident protection guidelines,
and environmental protection guidelines as well as
the machines' manual must be adhered to and com-
plied with for the area of implementation of the devi-
ce.
Note in particular that the status scans of the machine
must be adjusted to the respective product.
DANGER!
Risk of injury due to thrown out parts!
Incorrect machine settings may lead to the
throwing out of parts.
The status scans the machine must be set to
the respective clamping device.
Regularly check the status scans of the ma-
chine, see chapter »Maintenance Schedule«.
If the end position can not be reached the
product may no longer be used.
Observe the operating instructions of the ma-
chine.
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