Panduit PAT1M4.0 User manual

PAT1M4.0 / PAT1.5M4.0
PAT1M4.0-BT / PAT1.5M4.0-BT
PA27647A01
Rev. 05
Dec., 2018
AUTOMATIC CABLE TIE INSTALLATION SYSTEM
OPERATION MANUAL
© Panduit Corp. 2018
Original Instructions
This manual contains instructions for the following:
PAT1M4.0, PAT1M4.0-BT; PAT1.5M4.0 and PAT1.5M4.0-BT:
Automatic Cable Tie Installation Tools
PDM4.0: Dispenser
PHM: Feeder Hoses
WARNING
•TO REDUCE THE RISK OF INJURY,
USER MUST READ INSTRUCTION
MANUAL
Email:
[email protected]
EU Website:
www.panduit.com/emea
EU Email:
emeatoolservicecenter
@panduit.com
www.panduit.com
Technical Support:
Tel: [phone]
Panduit Europe • EMEA Service Center
Almelo, Netherlands
Tel: [phone] • Fax: [phone]

© Panduit Corp. 2018 OPERATION MANUAL
ENGLISH
PAT1M4.0, PAT1M4.0-BT
PAT1.5M4.0, PAT1.5M4.0-BT,
PDM4.0, PHM
i
TABLE OF CONTENTS
TABLE OF CONTENTS................................................................................................................i
1: INTRODUCTION......................................................................................................................3
2: SYSTEM SPECIFICATIONS ...................................................................................................3
2A: PAT Installation Tools..............................................................................................4
2B: PDM4.0 Dispenser...................................................................................................5
2C: PHM1 / PHM2 / PHM3 Feeder Hoses.....................................................................6
2D: Additional Components............................................................................................7
3: GENERAL POWER TOOL SAFETY WARNINGS .................................................................8
3A: Work Area Safety.........................................................................................8
3B: Electrical Safety ...........................................................................................8
3C: Personal Safety............................................................................................9
3D: Power Tool Use and Care............................................................................9
3E: Service .........................................................................................................9
4: SAFETY PRACTICES ADDENDUM.....................................................................................10
4A: General Safety Practices ...........................................................................10
4B: Electrical Safety Practices..........................................................................10
4C: Operational Safety Practices .....................................................................10
5: FCC EMISSION CLASSIFICATIONS....................................................................................11
6: TECHNICAL SPECIFICATIONS...........................................................................................12
6A: Air Supply...............................................................................................................12
6B: Electrical Specifications.........................................................................................12
6C: Noise Emission......................................................................................................13
6D: Vibration.................................................................................................................13
6E: Environmental........................................................................................................13
7: INSTALLATION / SETUP......................................................................................................13
7A: Dispenser Assembly ..............................................................................................13
7B: Pneumatic System Connection..............................................................................14
7C: Hose and Installation Tool Assembly ....................................................................15
7D: System Power Up and Setup.................................................................................16
7E: Loading XMR Cable Ties.......................................................................................17
7F: Reloading Procedure .............................................................................................19
8: OPERATION ..........................................................................................................................20
8A: Start Up Checklist..................................................................................................20
8B: Cable Tie Installation .............................................................................................20
8C: Cable Tie Installation Techniques .........................................................................21
8D: Tip Collector...........................................................................................................22
8E: Cable Tie Tension..................................................................................................22
9: OPERATING SYSTEM NAVIGATION ..................................................................................23
9A: Menu Navigation...................................................................................................23
9B: Error Messages......................................................................................................28
9C: Functional Messages.............................................................................................48
9D: Status Messages ...................................................................................................50

© Panduit Corp. 2018 OPERATION MANUAL
ENGLISH
PAT1M4.0, PAT1M4.0-BT
PAT1.5M4.0, PAT1.5M4.0-BT,
PDM4.0, PHM
ii
10: MAINTENANCE...................................................................................................................51
10A: Daily Preventive Maintenance .............................................................................51
10B: Extended Maintenance........................................................................................51
10C: Cleaning the Dispenser Tie and Exit Sensor Lens..............................................53
10D: Touch Screen Calibration....................................................................................53
11: MAINTENANCE LOG..........................................................................................................54
12: TROUBLESHOOTING.........................................................................................................55
12A: Error Message Troubleshooting...........................................................................55
12B: Functional Message Troubleshooting..................................................................57
12C: Cable Tie Installation Troubleshooting ................................................................58
13: CABLE TIE CONDITION FACTORS...................................................................................59
13A: Cable Tie Condition Factors ................................................................................59
14: WEB Browser Interface......................................................................................................59
14A: REQUIREMENTS................................................................................................59
14B: STATUS VIA PC..................................................................................................59
14C: CONNECTING TO THE PAT SYSTEM ..............................................................59
14D: MODULE STATUS..............................................................................................60
15: NETWORK...........................................................................................................................60
15A: USERNAME AND PASSWORD..........................................................................60
15B: NETWORK STATUS ...........................................................................................61
15C: DEVICE NAME....................................................................................................62
15D: NETWORK SETTINGS .......................................................................................62
16: SETTINGS............................................................................................................................62
16A: MODEL ................................................................................................................62
16B: RESET.................................................................................................................63
16C: SERIAL NUMBER ...............................................................................................63
16D: FIRMWARE VERSION........................................................................................63
16E: UPDATE...............................................................................................................63
16F: MAC ID.................................................................................................................64
16G: RESTORE ...........................................................................................................64
16H: LANGUAGE.........................................................................................................64

© Panduit Corp. 2018 OPERATION MANUAL
ENGLISH
PAT1M4.0, PAT1M4.0-BT
PAT1.5M4.0, PAT1.5M4.0-BT,
PDM4.0, PHM
PA27647A01_05 Page: 3 of 64 12-2018
1: INTRODUCTION
The PAT Fully Automatic Cable Tie Installation System was designed by Panduit Corporation to install Panduit
continuously molded cable ties for high volume wire harnessing applications. The following Panduit Automatic
Cable Tie Installation Tool Systems: PAT1M4.0, PAT1.5M4.0, PAT1M4.0-BT or PAT1.5M4.0-BT; shall be referred
to as “PAT” Systems.
NOTE: In the interest of higher quality and value, Panduit products are continually
being improved and updated.
Consequently, pictures may vary from the enclosed product.
2: SYSTEM SPECIFICATIONS
The Panduit Corporation PAT Cable Tie Installation System consists of four compatible units: the PAT Installation
Tool, the PDM4.0 Dispenser, the PHM Feeder Hose, and Panduit Pan-Ty XMR Cable Ties. Cable ties are available
in reels of 5000 pcs.
NOTE: Any substitution may cause serious damage to the system and/or injury to the operator.
SYMBOL EXPLANATION
Warning: Hazardous Voltage
Disconnect power before servicing
Warning: Head Obstruction
Warning: Sever Hand
Warning: Wear Safety Glasses
Caution: Air Inlet
WEEE Compliance
Read the Manual
VAC
FUSE

© Panduit Corp. 2018 OPERATION MANUAL
ENGLISH
PAT1M4.0, PAT1M4.0-BT
PAT1.5M4.0, PAT1.5M4.0-BT,
PDM4.0, PHM
PA27647A01_05 Page: 4 of 64 12-2018
2A: PAT Installation Tools
The PAT Cable Tie Installation Tools are electrically powered and controlled by the PDM4.0 Dispenser. Designed
for easy operation; hand held, lightweight; for right or left-hand use. The tool jaws are normally open for easy
positioning around wire harnesses and the jaws are closed by pulling up on the trigger before application of the
cable tie and maintaining the jaw closed until the cycle is complete. After the cable tie has been applied, the jaws
are re-opened upon release of the trigger for positioning of the tool at the next cable tie location.
Fig 1
LENGTH: 10.12” (257 mm) HANDLE SIZE: 1.34” (34mm) x 1.99” (50,5 mm)
WIDTH: 1.89” (48 mm) JAW WIDTH: .247” (6,3 mm) thick
HEIGHT: 4.09” (104mm) TRIGGER FORCE: 0.9 lbs. (0,41 kg)
Tool Type
Pan-Ty Cable Ties
Cable Tie Size
Max. Bundle Dia.
Reel Quantity
PAT1M4.0 PLT1M-XMR 3/32" (2,4 mm) wide x
4.1" (104 mm) long 0.82" (21 mm) 5000 Cable Ties
PAT1M4.0-BT BT1M-XMR 3/32" (2,4 mm) wide x
4.1" (104 mm) long 0.82" (21 mm) 5000 Cable Ties
PAT1.5M4.0 PLT1.5M-XMR 3/32" (2,4 mm) wide x
5.5" (140 mm) long 1.31" (33 mm) 5000 Cable Ties
PAT1.5M4.0-BT BT1.5M-XMR 3/32" (2,4 mm) wide x
5.5" (140 mm) long 1.31" (33 mm) 5000 Cable Ties
PAT1M4.0 / PAT1.5M4.0 TOOL
COMPONENT LIST
1. Hanger Wire
2. Tip Collector
3. Tool Hanger
4. Tension Adjustment Knob
5. Tool Handle
6. Tool Trigger
7. Rear Jaw Assembly
8. Front Jaw

© Panduit Corp. 2018 OPERATION MANUAL
ENGLISH
PAT1M4.0, PAT1M4.0-BT
PAT1.5M4.0, PAT1.5M4.0-BT,
PDM4.0, PHM
PA27647A01_05 Page: 5 of 64 12-2018
2B: PDM4.0 Dispenser
The PDM4.0 Dispenser controls the PAT Installation Tool operation. The dispenser has an electronic display that
provides a step-by-step menu for feature selections and helps to identify errors to reduce downtime. The display
also functions in conjunction with the audible alarm, providing the operator with the specific status of certain
malfunctions, such as: Dispenser jam, Tie in hose, Tie in tool, etc. Each message is explained in the Error
Messages, Functional Messages, or Functional Troubleshooting Checklist sections. The dispenser includes a
resettable counter that can record tie counts for production runs and maintenance intervals. A carrier strip scrap
bin is also included to collect the carrier strip (remaining scrap as the cable ties are detached from the continuous
strand).
Fig. 2 PDM4.0 Dispenser Component List
1. XMR Reel Mount Assembly
2. Tool Holder Bracket
3. Carrier Scrap Bin
4. Carrier Strip Exit Chute
5. Male Air Inlet
6. Ethernet Connection
7. Buzzer/Volume Adjustment
8. Power Switch/Fuse Holder
9. Power Cord Receptacle
10. Electrical Interface

© Panduit Corp. 2018 OPERATION MANUAL
ENGLISH
PAT1M4.0, PAT1M4.0-BT
PAT1.5M4.0, PAT1.5M4.0-BT,
PDM4.0, PHM
PA27647A01_05 Page: 6 of 64 12-2018
PDM4.0 Dispenser Component List (continued) Fig. 3
1. LCD Color Touchscreen Display
2. Feeder Hose Connection Block
3. Dispenser Door
4. Rotary Receiver
2C: PHM1 / PHM2 / PHM3 Feeder Hoses
The PHM Feeder Hose connects the tool to the dispenser with quick connect couplings on both hose ends. The
ends are interchangeable, allowing either end to be connected to the tool or the dispenser. The feeder hose allows
a single cable tie to be conveyed (blown) from the dispenser, through the hose, to the tool, each cycle.
Fig. 4
PHM HOSE
LENGTH
WIDTH
HEIGHT
WEIGHT
PHM1 1 m (3.3 ft)
1.58" (40 mm) 1.99" (51 mm)
0.8 lbs.
(0,35 kg)
PHM2 2 m (6.6 ft)
1.2 lbs.
(0,54 kg)
PHM3 3 m (9.8 ft)
1.6 lbs.
(0,73 kg)
PHM4 4 m (13.1 ft)
2.0 lbs.
(0,91 kg)
Overall System (Dispenser w/Scrap Bin, Reel
Mount Assembly, and Cable Tie Reel): Dispenser Alone:
WIDTH:
21.1" (536 mm)
WIDTH:
14.1" (358 mm)
DEPTH:
14.8" (376 mm)
DEPTH:
13.2" (335 mm)
HEIGHT:
31.6" (802 mm)
HEIGHT:
8.75" (222 mm)
WEIGHT:
39 lbs. (18 kg)
WEIGHT:
34 lbs. (16 kg)

© Panduit Corp. 2018 OPERATION MANUAL
ENGLISH
PAT1M4.0, PAT1M4.0-BT
PAT1.5M4.0, PAT1.5M4.0-BT,
PDM4.0, PHM
PA27647A01_05 Page: 7 of 64 12-2018
2D: Additional Components
PATMBM4.0 Bench Mount
The PATMBM4.0 Bench Mount allows hands-free operation, actuation and 90° pitch adjustment of the
installed tool. The tool is mounted in the PATMBM4.0 so the work can be brought to the tool. Depressing
the foot pedal then actuates the tool.
Fig. 5A
Fig. 5B
Fig. 5A and Fig. 5B PATMBM4.0 Bench Mount
1.
Clamping Plate
6.
Bench Mount Base
2.
Clamping Plate Knob
7.
Shield
3.
Tip Collector
8.
Foot Valve Assembly
4.
Nose Support
9.
Bolts (2)
5.
Lever
10.
Pitch Plate

© Panduit Corp. 2018 OPERATION MANUAL
ENGLISH
PAT1M4.0, PAT1M4.0-BT
PAT1.5M4.0, PAT1.5M4.0-BT,
PDM4.0, PHM
PA27647A01_05 Page: 8 of 64 12-2018
PL283N1 Filter/Regulator
A filter/regulator with a 40 micron maximum element rating must be
used to supply the PDM4.0 Dispenser with clean air and to ensure
proper air pressure regulation. The Panduit PL283N1
Filter/Regulator meets the requirements of the PDM4.0 Dispenser,
and it is recommended for best results. The PL283N1 includes a
1/4" male quick connect plug and provides 16 cfm at 85 PSIG (7,5
l/sec. at 5,8 bar). (Shown with PDH10-37 Air Supply Hose)
PDH10-37 Air Supply Hose
The Panduit PDH10-37 Air Supply hose is approximately 10 ft. (3 m)
long. The hose includes a 3/8 NPT male pipe thread fitting for
attaching the hose to the PL283N1 Filter/Regulator. A 1/4" female
quick disconnect fitting is included on the opposite end of the hose
for connection to the dispenser.
3: GENERAL POWER TOOL SAFETY WARNINGS
The PAT1M4.0 / PAT1.5M4.0 System is pneumatically and electrically operated and electronically controlled.
Therefore, certain safety practices must be followed.
WARNING
•Read all safety warning and all instructions. Failure to follow the warnings and
instructions mayresult in electric shock, fire and/or serious injury.
•Save all warnings and instructions for future reference.
•The term “power tool” in the warnings refers to your main-operated (corded) power
tool or battery-operated (cordless) power tool.
3A: Work Area Safety
1 Keep work area clean and well lit. Cluttered or dark areas invite accidents.
2 DO NOT OPERATE POWER TOOLS IN EXPLOSIVE ATMOSPHERES, SUCH AS IN THE
PRESENCE OF FLAMMABLE LIQUIDS, GASES OR DUST. Power tools create sparks which
may ignite the dust or fumes. Provide adequate ventilation around the product.
3 KEEP CHILDREN AND BYSTANDERS AWAY WHILE OPERATING A POWER TOOL.
Distractions can cause you to lose control.
3B: Electrical Safety
1. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets
will reduce risk of electric shock.
2. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
3. DO NOT EXPOSE POWER TOOLS TO RAIN OR WET CONDITIONS. Water entering a power
tool will increase the risk of electric shock.
4. DO NOT abuse the cord. Never use the cord for carrying, pulling or unplugging the power
tool. Keep cord away from heat, oil, sharp edges or moving parts.Damaged or entangled
cords increase the risk of electric shock.
5. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use
of a cord suitable for outdoor use reduces the risk of electric shock.
Fig. 6