Excel 30368 User manual

Original Instructions
1
Cordless Grease gun 18V
30368
INSTRUCTION MANUAL

Original Instructions
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ESCRIPTION OF THE SYMBOLS
WARNING – To reduce the risk of injury, user must read instruction manual.
Before any use, refer to the corresponding section in this user manual.
omplies with relevant European regulations
The crossed-out wheeled bin symbol indicates that the item should be
disposed of separately from household waste. The item should be handed in
for recycling in accordance with local environmental regulations for waste
disposal. By separating a marked item from household waste, you will help
reduce the volume of waste sent to incinerators or land-fill and minimize any
potential negative impact on human health and the environment.
On battery
Do not expose immerse the battery in or expose to water.
Do not expose battery to flame. They will explode and cause injury.
Do not expose the battery to excessive heat more than 40 ° . Do
not charge or stock the battery where the temperature is below 0° or more than
40 ° .
Recycling device.

Original Instructions
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On adapter
Read instruction manual before any use.
lass II transformer.
For indoor use only.
GENERAL POWER TOOL SAFETY WARNINGS
WARNING Read all safety warnings, instructions,
illustrations and specifications provided with this
power tool. Failure to follow all instructions listed below may result in
electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to your mains-operated (corded)
power tool or battery-operated (cordless) power tool.
1. Work area safety
a) Keep work area clean and well lit. luttered or dark areas invite
accidents..
b) o not operate power tools in explosive atmospheres, such as in
the presence of flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.
2. Electrical safety
a) Power tool plugs must match the outlet. Never modify the plug in
any way. o not use any adapter plugs with earthed (grounded)
power tools. Unmodified plugs and matching outlets will reduce risk of
electric shock.
b) Avoid body contact with earthed or grounded surfaces, such as
pipes, radiators, ranges and refrigerators. There is an increased risk
of electric shock if your body is earthed or grounded.
c) o not expose power tools to rain or wet conditions. Water entering
a power tool will increase the risk of electric shock.

Original Instructions
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d) o not abuse the cord. Never use the cord for carrying, pulling or
unplugging the power tool. Keep cord away from heat, oil, sharp
edges or moving parts. Damaged or entangled cords increase the risk
of electric shock.
e) When operating a power tool outdoors, use an extension cord
suitable for outdoor use. Use of a cord suitable for outdoor use
reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable, use a
residual current device (RC ) protected supply. Use of an R D
reduces the risk of electric shock.
NOTE: The term “residual current device (R D)” can be replaced by the
term “ground fault circuit interrupter (GF I)” or “earth leakage circuit
breaker (EL B)”.
3. Personal safety
a) Stay alert, watch what you are doing and use common sense when
operating a power tool. o not use a power tool while you are tired
or under the influence of drugs, alcohol or medication. A moment of
inattention while operating power tools may result in serious personal
injury.
b) Use personal protective equipment. Always wear eye protection.
Protective equipment such as a dust mask, non-skid safety shoes, hard
hat or hearing protection used for appropriate conditions will reduce
personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the
off-position before connecting to power source and/or battery
pack, picking up or carrying the tool. arrying power tools with your
finger on the switch or energising power tools that have the switch on
invites accidents.
d) Remove any adjusting key or wrench before turning the power tool
on. A wrench or a key left attached to a rotating part of the power tool
may result in personal injury.
e) o not overreach. Keep proper footing and balance at all times.
This enables better control of the power tool in unexpected situations.
f) ress properly. o not wear loose clothing or jewellery. Keep your
hair and clothing away from moving parts. Loose clothes, jewellery
or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and
collection facilities, ensure these are connected and properly used.
Use of dust collection can reduce dust-related hazards.
h) o not let familiarity gained from frequent use of tools allow you to
become complacent and ignore tool safety principles. A careless
action can cause severe injury within a fraction of a second.

Original Instructions
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4. Power tool use and care
a) o not force the power tool. Use the correct power tool for your
application. The correct power tool will do the job better and safer at
the rate for which it was designed.
b) o not use the power tool if the switch does not turn it on and off.
Any power tool that cannot be controlled with the switch is dangerous
and must be repaired.
c) isconnect the plug from the power source and/or remove the
battery pack, if detachable, from the power tool before making any
adjustments, changing accessories, or storing power tools. Such
preventive safety measures reduce the risk of starting the power tool
accidentally.
d) Store idle power tools out of the reach of children and do not allow
persons unfamiliar with the power tool or these instructions to
operate the power tool. Power tools are dangerous in the hands of
untrained users.
e) Maintain power tools and accessories. Check for misalignment or
binding of moving parts, breakage of parts and any other
condition that may affect the power tool’s operation. If damaged,
have the power tool repaired before use. Many accidents are caused
by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools
with sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in accordance
with these instructions, taking into account the working
conditions and the work to be performed. Use of the power tool for
operations different from those intended could result in a hazardous
situation.
h) Keep handles and grasping surfaces dry, clean and free from oil
and grease. Slippery handles and grasping surfaces do not allow for
safe handling and control of the tool in unexpected situations.
5. Battery tool use and care
a) Recharge only with the charger specified by the manufacturer. A
charger that is suitable for one type of battery pack may create a risk of
fire when used with another battery pack.
b) Use power tools only with specifically designated battery packs.
Use of any other battery packs may create a risk of injury and fire.
c) When battery pack is not in use, keep it away from other metal
objects, like paper clips, coins, keys, nails, screws or other small
metal objects, that can make a connection from one terminal to
another. Shorting the battery terminals together may cause burns or a
fire.

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d) Under abusive conditions, liquid may be ejected from the battery;
avoid contact. If contact accidentally occurs, flush with water. If
liquid contacts eyes, additionally seek medical help. Liquid ejected
from the battery may cause irritation or burns.
e) o not use a battery pack or tool that is damaged or modified.
Damaged or modified batteries may exhibit unpredictable behaviour
resulting in fire, explosion or risk of injury.
f) o not expose a battery pack or tool to fire or excessive
temperature. Exposure to fire or temperature above 130 ° may cause
explosion.
NOTE The temperature „130 ° “ can be replaced by the temperature
„265 °F“.
g) Follow all charging instructions and do not charge the battery
pack or tool outside the temperature range specified in the
instructions. harging improperly or at temperatures outside the
specified range may damage the battery and increase the risk of fire.
6. Service
a) Have your power tool serviced by a qualified repair person using
only identical replacement parts. This will ensure that the safety of
the power tool is maintained.
b) Never service damaged battery packs. Service of battery packs
should only be performed by the manufacturer or authorized service
providers.
Additional safety rules for grease guns
•Parts of the tool or the hose assembly can break or rupture due to high
pressure. Risk of serious injury may occur. Before using ,always inspect the
tool and hose assembly for damage or wear.Never use if any part of the tool is
damaged or worn.
•Use only approved flexible hoses. Hold the hose only by the flexible hose
safety spring guard to avoid personal serious injury.
•If the hose kinks or is damaged, a rupture may occur which could cause
serious injury. Replace the hose at the first sign of wear,kink or damage.
•Only use the grease recommended in this manual.Refer to the technical
information chart under using the grease gun.
•To reduce the risk of serious personal injury,do not use the grease gun
around or on moving parts, mechanisms or running equipment.
•Air vents often cover moving parts and should be avoided.Loose clothes,
jewelry or long hair can be caught in moving parts.
•WARNING:Risk of injection or severe injury. Rupture of components can
inject grease into skin or eyes,causing serious injury or infection. Do not treat
as a simple cut. Seek immediate medical attention.

Original Instructions
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•WARNING:Output can be at high pressure.Do not direct discharge at
yourself or others.
•WARNING:The grease gun may generate high pressure-up to10,000
psi(690bar). Always wear gloves during operation.Keep hands clear of the
exposed rubber portion of the hose.
WARNING:Risk of fire.Grease may be flammable.Do not expose to fire or high
temperatures. Read and follow all warnings and instructions from the lubricant
manufacturer.
•WARNING:ALWAYS use safety glasses.everyday eyeglasses are not safety
glasses.Also use face or dust mask if cutting operation is dusty.
EXTRA SAFETY REGULATIONS CONCERNING
BATTERY
•To ensure the longest battery life and best battery performance, always
charge the battery when the temperature is between 18-24° . Do not
charge the battery pack when the temperature is below 0° , or above 40° .
This is important. Failure to observe this safety rule could cause serious
damage to the battery pack.
•Do not incinerate the battery pack even if it is seriously damaged or can no
longer hold a charge. The battery pack can explode in a fire.
•A small leakage of liquid from the battery pack may occur under extreme
usage or temperature. This does not necessarily indicate a failure of the
battery pack. However, if the outer seal is broken and this leakage comes
into contact with your skin:
Wash the affected area quickly with soap and water.
Flush your eyes with clean water for a minimum of 10 minutes and
seek immediate medical attention.
•Never attempt to open the battery pack for any reason. If the plastic
housing of the battery pack breaks open or cracks, immediately
discontinue its use and do not recharge it.
•Do not store or carry a spare battery pack in a pocket or toolbox or any
other place where it may come into contact with metal objects. The battery
pack may be short circuited causing damage to the battery pack, burns or
a fire. If storing or disposing the battery pack, cover the terminals with a
heavy insulation tape to ensure short circuit cannot occur. Batteries, when
stored for a long period of time, will discharge.
•Do not store or use the tool and battery pack in locations where the
temperature may reach or exceed 40° such as alongside sheds or metal
structures in the summer.
•Allow the battery pack to cool down after charging. Do not place it in a hot
environment such as a metal shed or open trailer left in the sun.
•Only charge the battery with the charger supplied.

Original Instructions
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•Do not place the battery near a fire or in a place where the temperature is
high.
•Do not immerse the tool in water or any other liquid. This can damage the
battery prematurely.
•When transporting batteries, make sure their contacts are protected and
properly insulated materials that may come into contact with them and
cause a short circuit.
•Store them in a cool, dry place, away from direct sunlight and excessively
cold or hot temperatures.
•After prolonged period of disuse of the battery, recharge it before using it.
The battery must be disposed of in a secure manner.
EXTRA SAFETY REGULATIONS CONCERNING
BATTERY CHARGER
•This appliance can be used by children aged from 8 years and above and
persons with reduced physical, sensory or mental capabilities or lack of
experience and knowledge if they have been given supervision or
instruction concerning use of the appliance in a safe way and understand
the hazards involved.
hildren shall not play with the appliance.
leaning and user maintenance shall not be made by children without
supervision.
•For indoor use only
•Warning do not recharge non-rechargeable batteries.
•The external flexible cable of this transformer cannot be replaced; if the
cord is damaged, discard the transformer
•Before using the charger, read all the instructions and cautionary markings
on the charger and battery pack as well as the instructions on the battery
pack.
•Only charge your battery pack indoors as the charger is designed for
indoor use only.
•ANGER: If the battery pack is cracked or damaged in any other way, do
not insert it in the charging base. There is a danger of electric shock or
electrocution.
•WARNING: Do not allow any liquid to come into contact with the
charger. There is a danger of electric shock.
•The charger is not intended for any use other than charging the exact type
of rechargeable battery pack as supplied with the charger. Any other use
may result in the risk of fire, electric shock or electrocution.
•The charger and battery pack supplied with it are specifically designed to
work together. Do not attempt to charge the battery pack with any other

Original Instructions
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charger than the one supplied.
•Do not place any object on top of the charger as it could cause overheating.
Do not place the charger near any heat source.
•Pull on the charger to disconnect it from the power source. Do not pull on
the lead.
•Make sure that the charger lead is positioned where it will not be stepped
on, tripped over or otherwise subjected to damage or stress.
•Do not use an extension cord unless it is absolutely necessary. The use of
an improper extension cord could cause the risk of fire, electric shock or
electrocution.
•Do not use the charger if it has been subjected to a heavy knock, dropped
or otherwise damaged in any way. Take the charger to an authorized
service centre for a check or repair.
•Do not disassemble the charger. Take it to an authorized service centre
when service or repair is required. Incorrect re-assembly may result in the
risk of fire, electric shock or electrocution.
•To reduce the risk of an electric shock, unplug the charger from the power
supply before attempting to clean it. Removing the battery pack alone does
not reduce the risk.
•The charger is designed for use from a standard household electrical
supply. Do not attempt to connect the charger to a supply with a different
voltage.
•Do not expose charger to water, rain, or snow.
•Never attempt to connect two chargers together.
•Never insert objects into the ventilation holes of the charger. This can
cause electric shock or damage the charger.
•Unplug the charger from the outlet before cleaning. This reduces the risk of
electric shock. Remove the battery will not reduce this risk.
•Never charge a battery already fully charged.
INTEN E USE
This grease gun is designed for professional dispensing lubricant. DO NOT
use under wet conditions or in presence of volatile flammable liquids or gases.
This grease gun is a professional power tool. DO NOT let children come into
contact with the tool. Supervision is required when inexperienced operators
use this tool.

Original Instructions
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LIST OF MAIN PARTS
1 Variable speed trigger switch 2 Lock off button
3 ON/OFF trigger switch 4 LED work light
5 Purge valves 6 Flexible hose
7 Flexible hose coupler 8 Grease tube
9 ooling hole 10 Grease tube cape
11 Grease tube handle 12 Hose bracket
13 Safety valve 14 Battery pack(excluded)
TECHNICAL SPECIFICATIONS
Product description 18V Li-ion Grease gun
Rated voltage of battery 18V
Max Pressure 10000psi

Original Instructions
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Max flow rate 282g/min
Hose Length 76cm
Barrel apacity 16 oz.bulk or 14.5 oz.cartridge
Sound pressure level LpA (KpA=3dB(A)) 76 dB
Sound power level LwA (KwA=3dB(A)) 87 dB
Level of vibration ah(K=1,5m/s2) 0,5 m/s2
Battery and harger
Recommended battery a)BA-1820B,Li-ion 18V d.c. 2.0Ah
b)BA-1850B, Li-ion 18V d.c. 5.0Ah
Recommended charger
1. Model : H-1802A
Input : 100-240V~ 50Hz 60W
Output : 20V D 2.3A
harging time : a)60MIN b)140MIN
2. Model : H-1802B
Input : 100-240V~ 50Hz 125W
Output : 20VD , 5A
harging time : a)30MIN b)70MIN
3. Model : H-1802D
Input : 100-240V~ 50Hz 130W
Output : 20VD , 2.3AX2,
USB×2, 5VD MAX 2A
harging time : a)60MIN b)140MIN
NOISE/VIBRATION INFORMATION
Measured sound values determined according to EN 62841.
Wear hearing protection!
Vibration total values (triax vector sum) determined according to EN 62841:
The vibration emission level given in this information sheet has been
measured in accordance with a standardized test given in EN 62841 and may
be used to compare one tool with another. It may be used for a preliminary
assessment of exposure. The declared vibration emission level represents the
main applications of the tool. However if the tool is used for different
applications, with different accessories or poorly maintained, the vibration
emission may differ. This may significantly increase the exposure level over
the total working period. An estimation of the level of exposure to vibration
should also take into account the times when the tool is switched off or when it
is running but not actually doing the job. This may significantly reduce the
exposure level over the total working period. Identify additional safety
measures to protect the operator from the effects of vibration such as: maintain
the tool and the accessories, keep the hands warm, organization of work

Original Instructions
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patterns avoid vibration risk.
Vibration risk limitation suggestions:
1) wear glove during operation
2) limit operating time and shorten trigger time.
Before using the equipment
Battery charger (Fig.1)
The lithium-ion battery can be charged at any time and will not develop a
“memory” when charged after only a partial discharge. It is not necessary to
run down the battery pack charge before recharging. Remove the battery pack
from the tool when convenient for you and your job. You can “top-off” your
battery pack’s charge before starting a big job or long period of use.
Due to lithium-ion’s fade-free properties, the only time it is necessary to charge
the lithium-ion battery pack is when the pack has reached the end of its charge.
To signal the end of charge, power to the tool will drop quickly. harge the
battery pack as needed.
Fig.1
H-1802A H-1802B H-1802D
a. Charging the battery
This lithium-ion battery pack is shipped partially charged. Before using it the
first time, fully charge the battery pack. A fully discharged battery pack with a
temperature between 5℃and 35℃will charge in about 30-140MIN(See
section”Specifications”).
CH-1802A:
Plug the charger adapter into power source. The green light on the charger
stand will illuminate, indicating the charger is powered.
Slide the battery all the way into the charger stand until it locks in place
with a click. The red light on the charger stand will illuminate, indicating
that the battery is charging.
The red light will go off after charging is complete and a green light will
appear.
CH-1802B/CH-1802 :
See the manual of H-1802B/ H-1802D
NOTE: Batteries may become warm while charging. This is normal. If the

Original Instructions
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battery is hot after continuous use in the tool, allow it to cool down to
room temperature before charging. This will extend the life of your
batteries.
WARNING: Always disconnect the battery pack from the tool before any
assembly, adjustments or changing accessories.
b. Insertion and removal of rechargeable battery (Fig.2)
Depress the battery-release button located on the front of the battery pack
to release battery pack.
Pull the battery pack out and remove it from the tool.
OPERATION
LE Work light
Caution: o not stare into work light.Serious eye injury could result.
There is a LED work light(4) located on the front end.The work light is activated
when the trigger switch is depressed.
Note:The work light is for lighting the immediate work surface and is not
intended to be used as flashlight.

Original Instructions
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Variable speed trigger switch
LOCK-OFF BUTTON AN TRIGGER SWITCH
Your grease gun is equipped with a lock-off button(2).
To lock the trigger switch,press the lock-off button.Always lock the trigger
switch(3) when carrying or storing the tool to eliminate unintentional starting.
The lock-off button is open to indicate when the switch is in its unlocked
position.
To unlock the trigger switch, press the lock-off button,squeeze the trigger
switch to turn the motor ON.Releasing the trigger switch turns the motor OFF.
NOTE:The variable speed trigger switch will give you added versatility. The
further the trigger is depressed the higher the output of grease.
WARNING:This tool has no provision to lock the switch in the ON position,and
should never be locked ON by any other means.
Pressure Relief Valve
The pressure relief valve(13) is set at the factory to relieve pressure above
10,000psi (690bar).
Grease coming out of the pressure relief valve indicates a clog in the fitting,line
or bearing.Any of these conditions must be corrected before proceeding.

Original Instructions
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WARNING:The grease gun may generate high pressure.Do not remove or
tamper with the pressure relief valve.Serious injury may occur.
ASSEMBLY AN A JUSTMENTS
WARNING:To reduce the risk of serious personal injury, turn tool off,
push the lock-off button to the OFF position, and re ove the battery
pack before aking any adjust ents or re oving/installing attach ents
or accessories.An accidental start-up can cause injury.
Installing a grease cartridge
1.Pull the grease tube handle(11) out as far as it will go, then secure the
grease tube rod into the retaining slot by moving the rod to the side.Ensure the
rod is placed securely in the slot to prevent it from disengaging.
2.Unscrew the grease tube(8) assembly from the grease gun.
3.Remove the plastic cap from the grease cartridge, then insert the
cartridge,open the first,into the grease tube.
4.Remove the seal from the other end of the grease cartridge.
5.Thread the grease tube assembly back into the grease gun and screw it in
securely.
6.Release the grease tube rod from the retaining slot and slowly press it back
into the tube.
7.Use the purge valve(5) to bleed off any air that may be trapped in the
cartridge. Refer to Purging Air Pockets.
IMPORTANT:The grease gun will lose its prime if there are air pockets in the
lubricant.

Original Instructions
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Removing Empty grease cartridge
1. Pull the grease tube handle out as far as it will go, then secure the grease
tube rod into the retaining slot by moving the rod to the side. Ensure the rod is
placed securely in the slot to prevent it from disengaging.
2. Unscrew the grease tube assembly from the grease gun and remove.
3. Gently release the grease tube handle to expel the empty cartridge from the
grease tube.
Purging Air Pockets
IMPORTANT: Air pockets in the grease can cause the grease gun to lose
prime.Eliminate air pockets after each refill or if the grease gun fails to pump
grease:
1.Unscrew the purge valve without removing it, until all air has escaped.
2.Tight the purge valve.
3.The flexible hose then depress the variable speed trigger switch for 10-20
seconds.
4.If grease fails to flow through the hose, repeat from step 1.
Using the grease gun
WARNING:To reduce the risk of serious personal injury, always maintain
a grip on the handle when operating the grease gun or positioning the
hose onto fittings.
To operate the grease gun,hold the grease gun by the handle,or place it on a
stable surface upright on its rubber feet maintaining a grip on the
handle.Holding the hose by the flexible hose safety spring guard, connect the
flexible hose grease coupler or other appropriate grease coupler,onto the
grease fitting to be filled.
arefully depress the variable speed trigger switch to begin the filling
process.Once the correct amount of grease has been dispensed, release the

Original Instructions
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trigger and remove the coupler from the grease fitting.If the coupler does not
release,there may still be residual pressure so it can be removed from the
coupling.If the coupler leaks excessively or does not hold on to the grease
fitting,it should be replaced.
TROUBLE SHOTTING
Problem Possible Cause Possible solution
Unable to pull back rod Vacuum build up Unscrew the purge valve to
release vacuum.
Unable to push rod
forward
Pressure build up Unscrew the purge valve to
release pressure.
Rod is still connected to
plunger
Rotate grease tube handle 90
degrees to disengage it.
No grease when trigger
is pulled
Grease tube is empty Add grease.
Air pockets in the grease
tube
Refer to Purging Air Pockets
heck valve is clogged Refer to Cleaning
Contamination from the
Check Valve.
Grease appears in relief
valve
Zerk fitting is blocked Disconnect coupler from
fitting,clean zerk fitting and
grease path.
Motor does not run
when trigger is pulled
Battery Make sure the battery is fully
charged.
Grease leaks out of the
back of the grease tube
Rubber seal is flipped the
wrong direction
Refer to Preparing the
Grease Gun for Suction and
Filler Pump Filing.
SERVICE & MAINTENANCE
Always remove the battery from the tool before performing any adjustment or
maintenance operation.
Take care not to expose this tool to the rain.
Keep the ventilation openings clear and clean the product regularly.
Repair of the tool must only be carried out by a qualified repair
technician.
Repair or maintenance by unqualified personnel can lead to a risk of injury.
Use only identical spare parts for repairing a tool
Cleaning
Avoid using solvents when cleaning plastic parts. Most plastic parts are
susceptible to damage from various types of commercial solvents and may
be damaged by their use. Use clean clothes to remove dirt, carbon dust, etc.

Original Instructions
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Storing
Store the machine, operating instructions and where necessary the
accessories in the original packaging. In this way you will always have all the
information and parts ready to hand.
Pack the device well or use the original packaging in order to avoid transit
damage.
Always keep the machine in dry place.
isposal
Electronic devices are recyclable waste and must not be disposed of in
the household waste. At the end of its service life, dispose of the
product according to the relevant statutory regulations.
Remove any rechargeable battery, if necessary, and dispose of it
separately from the product.
You thus fulfil your statutory obligations and contribute to environmental
protection.

Original Instructions
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