Hallowell 400 Series Instruction Manual

HALLOWELL®400/800 SERIES CABINET
Assembly Instructions / Parts Manual
PLEASE READ INSTRUCTIONS CAREFULLY BEFORE BEGINNING CABINET ASSEMBLY.
Retain instructions for future reference.
Description
Hallowell storage, wardrobe and combination cabinets are designed to provide secure store
for office supplies, books, tools, office machines, etc. in offices, schools, institutions
business and industrial store rooms.
The cabinet handle is supplied with built-in lock and two keys. The 3-point locking system
has locks bars located in nylon guides for quiet operation.
Model 415/425/815/825: Storage Cabinet with 4 adjustable shelves
Model 435/445/835/845: Wardrobe Cabinet with one hat shelf and a full width coat rod
Model 455/465/855/865: Combination Cabinet with one hat shelf, center partition, 3 half
width adjustable shelves and half width coat rod
Overall Dimensions
Models 415, 435, 455 are 72” high by 36” wide by 18” or 24” deep
Models 425, 445, 465 are 72” high by 48” wide by 18” or 24” deep
Models 815, 835, 855 are 78” high by 36” wide by 18” or 24” deep
Models 825, 845, 865 are 78” high by 48” wide by 18” or 24” deep
General
1. Check material received against the packing list. First, check the number of packages
received and then check the contents of each package.
2. Check the material received for damage. If damage occurred, secure a “damage notation”
from the carrier.
3. Identify each part as it is unpacked and put like parts together as soon as possible to the
working area where they are to be assembled.
4. Be careful to use the correct hardware as specified in assembly.
[email protected]
www.Hallowell-List.com
866-566-0500

Assembly Instructions (All Models)
Tools Required: 3/8” nut driver, slotted screwdriver, rubber mallet.
Do NOT fully tighten bolts until cabinet is completely assembled.
1. Place rear panel (item 5) on either padded horses or on protected floor with flanges
upward.
2. Attach side panels (items 7) with the flange under the rear panel offset with 10-24x3/8”
bolts and nuts. The bottom support strips should be at the same end and shelf
adjustment strips pointed in the same direction.
3. Place a shelf (item 8) into shelf adjustment strips to hold sides in upright position while
attach top (item 6).
4. Place door frame assembly (items 1, 2, 3) on top of assembly and bolt to top and side
panels.
5. Position bottom (item 4) into offset support strips on sides and rear. Front flange of
bottom must fit over front flange of frame and be bolted with 2 bolts for the outside
(tighten).
6. If model 455/465/855/865, install center divider (item 11 fig. 3) tighten bolt to bottom.
7. Bolt (4) cabinet foot plates (items 13) to frame and sides and rear (tighten). All models.
Skip this step for mobile cabinets.
8. Stand cabinet upright, be sure cabinet is level and doors close properly and then
tighten all bolts.
9. Insert one side of adjustable shelf (item 8 or 12) at desired position then move other
side up to the same position. If model 435/445/835/845, bolt one coat rod holder (item
10B) inside the flange of shelf with bolt heads outward. Slide rod (item 9 or 10A) into
place, place second rod holder on opposite end of rod and then bolt second rod holder
to shelf. Insert in top location. Seat all shelves with mallet.
10.Using rubber mallet, tap nylon rod guide (item 15) into top and bottom flanges of right
door (item 2).
11.Install turn handle (item 14) to right door with #8-32 bolts (item 19) through handle plate
(item 21) – reference door handle detail. Place lock cam (item 17) on back of handle
with pins out. Insert lock rods (item 16) into rod guides and position holes in lock rods
on pins of lock cam. Secure in place with cam keeper (item 18) using hitch pin clip
(item 20).
12.For mobile cabinets only, attach two casters to each of two caster plates and then
attach caster plates to cabinet bottom (see Caster Kit detail).

Item Description Qty Part # Qty Part # Qty Part #
Door & Frame Assembly 1 ICDFww72Pss 1 ICDFww72Pss 1 ICDFww72Pss
1 Left Door † 1 ICRDww72-22Pss 1 ICRDww72-22Pss 1 ICRDww72-22Pss
2 Right Door
†
1 ICLDww72-22Pss 1 ICLDww72-22Pss 1 ICLDww72-22Pss
3 Door Frame
†
1 ICFATww72P 1 ICFATww72P 1 ICFATww72P
4 Bottom 1 ICBwwdd-22 1 ICBwwdd-22 1 ICBwwdd-22
5 Rear Panel 1 ICRww72-22F 1 ICRww72-22F 1 ICRww72-22F
6 Top 1 ICTwwdd-22 1 ICTwwdd-22 1 ICTwwdd-22
7 Side Panel 2 ICSdd72-22F 2 ICSdd72-22F 2 ICSdd72-22F
8 Full Width Shelf 4 ICASwwdd 1 ICASwwdd 1 ICASwwdd
9 Full Width Coat Rod 1 KCRww
10A Half Width Coat Rod 1 KCRxx
10B Rod Holder 2 TRH400
11 Center Divider 1 ICDdd72
12 Half Width Shelf 3 ICASxxdd
13 Cabinet Foot Plate 4 CFP100 4 CFP100 4 CFP100
14 Turn Handle Assembly 1 CH100A 1 CH100A 1 CH100A
15 Rod Guide 2 LRG1 2 LRG1 2 LRG1
16 Lock Rod 2 ICLR72T 2 ICLR72T 2 ICLR72T
17 Lock Cam
‡‡
111
18 Cam Keeper
‡‡
111
19 8-32 Round Head Bolt
‡‡
222
20 Hitch Pin Clip
‡‡
111
21 Turn Handle Plate
‡‡
111
22 Assembly Hardware 1 AH800CAB 1 AH800CAB 1 AH800CAB
10-24 x 3/8 Bolt * 80 MBT200 80 MBT200 80 MBT200
10-24 Nut * 80 N201 80 N201 80 N201
Notes: Legend
†
Note that doors (items 1 and 2) are prehung ww = Width
in frame (item 3) at factory. xx = 1/2 of width • Blank for solid door
‡‡
Included with turn handle (item 14). dd = Depth • -SV for Safety-View
* Included in assembly Hardware. ss = Door Type Suffix • -EV for ventilated
866-566-0500
Model 415/425 Model 435/445 Model 455/465
Hallowell® 400 Series Cabinet Components
[e-mail]
www.Hallowell-List.com

Item Description Qty Part # Qty Part # Qty Part #
Door & Frame Assembly 1 ICDFww78Pss 1 ICDFww78Pss 1 ICDFww78Pss
1 Left Door † 1 ICRDww78Pss 1 ICRDww78Pss 1 ICRDww78Pss
2 Right Door
†
1 ICLDww78Pss 1 ICLDww78Pss 1 ICLDww78Pss
3 Door Frame
†
1 ICFATww78P 1 ICFATww78P 1 ICFATww78P
4 Bottom 1 ICBwwdd 1 ICBwwdd 1 ICBwwdd
5 Rear Panel 1 ICRww78F 1 ICRww78F 1 ICRww78F
6 Top 1 ICTwwdd 1 ICTwwdd 1 ICTwwdd
7 Side Panel 2 ICSdd78F 2 ICSdd78F 2 ICSdd78F
8 Full Width Shelf 4 ICASwwdd 1 ICASwwdd 1 ICASwwdd
9 Full Width Coat Rod 1 KCRww
10A Half Width Coat Rod 1 KCRxx
10B Rod Holder 2 TRH400
11 Center Divider 1 ICDdd78
12 Half Width Shelf 3 ICASxxdd
13 Cabinet Foot Plate 4 CFP100 4 CFP100 4 CFP100
14 Turn Handle Assembly 1 CH100A 1 CH100A 1 CH100A
15 Rod Guide 2 LRG1 2 LRG1 2 LRG1
16 Lock Rod 2 ICLR78T 2 ICLR78T 2 ICLR78T
17 Lock Cam
‡‡
111
18 Cam Keeper
‡‡
111
19 8-32 Round Head Bolt
‡‡
222
20 Hitch Pin Clip
‡‡
111
21 Turn Handle Plate
‡‡
111
22 Assembly Hardware 1 AH800CAB 1 AH800CAB 1 AH800CAB
10-24 x 3/8 Bolt * 80 MBT200 80 MBT200 80 MBT200
10-24 Nut * 80 N201 80 N201 80 N201
Notes: Legend
†
Note that doors (items 1 and 2) are prehung ww = Width
in frame (item 3) at factory. xx = 1/2 of width
‡‡
Included with turn handle (item 14). dd = Depth • Blank for solid door
* Included in assembly Hardware. ss = Door Type Suffix • -SV for Safety-View
• -EV for ventilated
866-566-0500
Model 815/825 Model 835/845 Model 855/865
Hallowell® 800 Series Cabinet Components
[e-mail]
www.Hallowell-List.com

14 GA. C.R.S.
REINFORCING .5" RIB
BOLT ASSEMBLY
N104
W111
W121
MS104
MBT200
N201
CASTER KIT
USE TO BOLT CASTER KIT
TO CABINET.
THIS DRAWING AND THE INFORMATION ON IT IS THE CONFIDENTIAL PROPERTY OF HALLOWELL. AND
SHALL NOT BE COPIED OR DISCLOSED TO OTHERS WITHOUT WRITTEN
PERMISSION. ONLY HALLOWELL RESERVES THE RIGHT TO ALTER ANY DESIGN. ANY UNAUTHORIZED
MODIFICATIONS RELEASES HALLOWELL FROM ALL LIABILITIES.
www.Hallowell-List.com
1
:
SHEET DRAWING NO. PART NO.
DESCRIPTION
REV. SCALE DATE
DATE
DATE
APPROVED BY
DRAWN BY
CHECKED BY
2823 W. ORANGE AVE. Tel [phone]
APOPKA, FLORIDA 32703 Fax [phone]
FRACTIONAL
X/X. ± 1/64
UNLESS OTHERWISE
SPECIFIED ALL
DIMENSIONS ARE IN
INCHES. METRIC
DIMENSIONS WILL BE
WITHIN [XX]
ANGULAR
± 1/2°
INCHES
XX. ± .010
XXX. ± .005
TOLERANCES
UNLESS OTHERWISE
SPECIFIED
SA1549
CASTER KIT ASSEMBLY
02/07/11 JIL
CC-24ME
RAM 9/27/16
1
OF

21
20
19
18
17
16
15
14
THIS DRAWING AND THE INFORMATION ON IT IS THE CONFIDENTIAL PROPERTY OF HALLOWELL, AND SHALL NOT BE COPIED OR DISCLOSED TO OTHERS WITHOUT WRITTEN PERMISSION. ONLY HALLOWELL RESERVES THE RIGHT TO ALTER ANY DESIGN. ANY UNAUTHORIZED MODIFICATIONS RELEASES HALLOWELL
FROM ALL LIABILITIES.
www.Hallowell-List.com
SHEET DRAWING NO. PART NO.
DESCRIPTION
REV. SCALE DATE
DATE
DATE
APPROVED BY
DRAWN BY
CHECKED BY
FRACTIONAL
X/X. ± 1/64
INCHES
XX. ± .010
XXX. ± .005
OF
TOLERANCES
UNLESS OTHERWISE
SPECIFIED
ANGULAR
± 1/2°
UNLESS OTHERWISE
SPECIFIED ALL
DIMENSIONS ARE IN
INCHES. METRIC
DIMENSIONS WILL BE
WITHIN [XX]
2823 W. ORANGE AVE. Tel [phone]
APOPKA, FLORIDA 32703 Fax [phone]
1
SB0237
INDUSTRIAL CABINET
ASSEMBLY
12/19/2013 JIL
RAM 9/27/16
1
1
2
3
4
5
6
7
8
13
#855/865-#455/465 - COMBO
10B
1
2
3
4
5
6
7
8
10B
13
#835/845-#435/445 - WARDROBE
9
1
2
3
4
5
6
7
8
13
#815/825-#415/425 - STORAGE
ITEM # LEGEND
1 LEFT DOOR
2 RIGHT DOOR
3 FRAME
4 BOTTOM
5 REAR PANEL
6 TOP
7 SIDE PANEL
8 FULL WIDTH ADJUSTABLE SHELF
9 FULL WIDTH COAT ROD
10A HALF WIDTH COAT ROD
10B ROD HOLDER (2)
11 DIVIDER
ITEM # LEGEND
12 HALF WIDTH ADJUSTABLE SHELF
13 CABINET FOOT PLATE
14 TURN HANDLE ASSEMBLY
15 ROD GUIDE
16 LOCK ROD
17 CAM
18 CAM KEEPER
19 BOLT (2)
20 HITCH PIN CLIP
21 TURN HANDLE PLATE