Halo PRIME550 User manual

QUICK START GUIDE
HS-1001-XNA
TRILINGUAL ASSEMBLY
STEPS AVAILABLE AT
HALO-PG.COM

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The manufacturer has made every effort to eliminate any sharp edges. However, you should handle all components
with care to avoid accidental injury.
WARNING
NOTICE: Before assembly, make sure all parts are present. If any part is missing or damaged, do not
attempt to assemble the appliance. Contact Consumer Service for replacement parts at 1-833-572-1688.
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• “READ ALL INSTRUCTIONS BEFORE INSTALLING AND USING THE APPLIANCE.”
• “SAVE THESE INSTRUCTIONS.”
WARNING
• Appliance intended for outdoor use only.
• Unattended cooking leads to cooking res.
• Improper use can cause uncontrolled re. To reduce re risk: use only food-grade 100% natural hardwood pellets.
• This appliance is intended to burn food-grade pellet fuel only.
• Operate only per manufacturer’s instructions.
• Never use gasoline or lighter uid.
• Always store wood pellets away from heat-producing appliances and other fuel containers.
• Keep the appliance clean - see instruction manual for cleaning and proper operation.
• If re occurs: call re department. DO NOT try to move appliance, try to smother re, or put water on re.
CAUTION
BATTERY NOT INCLUDED. Requires (1) 12-volt 5Ah Rechargeable Lithium-ion Battery Pack for auger and igniter.
"Please read this entire manual before installation and use of this pellet-burning appliance. Failure to follow these
instructions could result in property damage, bodily injury, or even death."
WARNING

3
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IMPORTANT: Please read all instructions thoroughly before proceeding. Find a large, clean area in which to
assemble your HALO Prime550 Pellet Grill. Please refer to the assembly diagram, as necessary.
Install Left-Inner Leg using (3)-M6 x 14mm
Screws and install leg cap.
1
Leg Cap
Left-Inner Leg-Long
Left-Inner Leg-Short
M6 x 14mm Screw
ITEM PART DESCRIPTION
63
65
65A
82
QTY.
1
1
1
3
Tool required for assembly: #2 Phillips Screwdriver
NOTICE: Make sure all the plastic protection is removed before assembling.
63
65
82
65A
82
82

4
2Install Left-Outer Leg using (3)-M6 x 14mm
Screws and install leg cap.
63
64
64A
82
82
82
Leg Cap
Left-Outer Leg-Long
Left-Outer Leg-Short
M6 x 14mm Screw
ITEM PART DESCRIPTION
63
65
65A
82
QTY.
1
1
1
3

5
Install Left Outer Leg Assembly, Left Inner Leg
assembly using pivot bracket 68 & 69A, (2)-M6 x
2.5H x 9.5D shoulder screw, (1)-M6 x 63mm Knob
w/ Threaded Shaft and Nylon-Spacer. Tighten
screws firmly. Set assembly aside.
3
Pivot Bracket-B
Pivot Bracket-C
M6 x 63mm-Knob w/ Threaded Shaft
Nylon Spacer
M6 x 2.5H x 9.5D-Shoulder Screw
ITEM PART DESCRIPTION
68
69A
QTY.
1
1
1
1
2
78
79
81
78
79
81
69A
81
68

63
66
66A 82
82
82
4
6
Install Right-Inner Leg using (3)-M6 x 14 Screws
and install leg cap.
Leg Cap
Right-Inner Leg-Long
Right-Inner Leg-Short
M6 x 14mm Screw
ITEM PART DESCRIPTION
63
66
66A
82
QTY.
1
1
1
3

63
67
67A
82
82
82
7
Install Right-Outer Leg using (3)-M6 x 14 Screws
and install leg cap.
5
Leg Cap
Right-Outer Leg-Long
Right-Outer Leg-Short
M6 x 14mm Screw
ITEM PART DESCRIPTION
63
67
67A
82
QTY.
1
1
1
3

8
Install Right Outer Leg Assembly, Right Inner Leg
assembly using pivot bracket 69 & 69A, (2)-M6 x 2.5H
x 9.5D shoulder screw, (1) x 63mm -Knob w/ Threaded
Shaft and Nylon- Spacer. Tighten screws firmly. Set
assembly aside.
6
Pivot Bracket-B
Pivot Bracket-C
M6 x 63 mm Knob w/ Threaded Shaft
Nylon Spacer
M6 x 2.5H x 9.5D-Shoulder Screw
ITEM PART DESCRIPTION
69
69A
78
79
QTY.
1
1
1
1
2
81
79
78
81
69
81
69A

9
Install Front Panel and Rear Brace assembly
using (8)-M6 x 14mm screws.
7
Rear Bracket
Front Panel
RISE ABOVE Logo Plate
M6 x 14mm Screw
ITEM PART DESCRIPTION
70
71
72
QTY.
1
1
1
8
IMPORTANT: Do not tighten screws completely until all screws for that step have been installed.
71
82
82
82
70
82
72
82

10
Caster with Lock
Caster-Swivel
ITEM PART DESCRIPTION
74
73
QTY.
2
2
Attach the Casters using M12 caster wrench.
Mount Casters with Lock to front legs and Mount
Swivel casters to rear legs.
8
NOTE: You can lock the casters that have locks, allowing you to assemble the caster without
using a caster wrench.
74
73
73
74

11
Attach Brackets-Leg Support-Left and right
using 6-M6 x 12 Truss head screws.
9
Bracket-Leg Support-Left
Bracket-Leg Support-Right
M6 x 12 mm Screw
ITEM PART DESCRIPTION
61
62
80
QTY.
1
1
6
61
62
80
80

12
Turn the cart right up with front casters still in
locked position. Attach fire chamber assembly
to the “X“ frame using (4) ¼”-20-Knob with
Threaded Shaft to secure the cooking chamber in
place.
10
ITEM PART DESCRIPTION
77
QTY.
1/4"-20 x 18 mm Knob w/ Threaded Shaft 4
NOTE: We recommend the help of a friend to attach the re chamber assembly onto the “X” cart
frame due to the size and weight.
77
77

13
Install cooking grid and warming rack.
11
Warming Rack
Cooking Grid
ITEM PART DESCRIPTION
5
QTY.
1
1
8

Warming rack continued.
11
Warming rack is in usual position.
Step1. Slide warming
forward until center
support wire is pushed
against front section of
the bracket.
Step2. Left up
warming then
hook on to the
“J” brackets.
14

15
12 Install side table brackets left and right using
(12)-M6 x 14mm screws. Install side table left and
right using (4)-M6 x 2.5H x 9.5D-Shoulder Screw.
ITEM PART DESCRIPTION
19
20
22
23
QTY.
24
25
81
Bracket-Side Table-A
Bracket-Side Table-B
Release Spring Pin-Side Table/Cleanout Tray
Side Table-Right
Side Table-Left
"JJ" Tool Hook
M6 x 2.5H x 9.5D-Shoulder Screw
M6 x 14mm Screw
2
2
2
1
1
2
4
12
82
25
24
81
81
82
82
20
19
22 25
23
81
81
19
20
22
82
82

16
2
1
13 1. Install ash tray by pulling the release spring
pin, then insert the tray into the tray tracks
and slide the tray all the way back. Release the
spring pin to lock in place.
2. Insert the leveler into the housing.

Install grease cup with cover.
Grease Bucket w/ Cover
ITEM PART DESCRIPTION
26
QTY.
1
26
17
14