Hamilton Beach OG01 Installation and operating instructions

Type OG01 Gas Grill
Assembly and Operation Manual
Consumer Affairs: 1-800-851-8900
FOR OUTDOOR USE ONLY
Hamilton Beach Brands, Inc.
Glen Allen, Virginia 23060
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STOP! TO PREVENT DAMAGING YOUR GRILL, READ THIS
MANUAL FIRST FOR IMPORTANT UNPACKING AND
ASSEMBLY INSTRUCTIONS!
840208101

2
TABLE OF CONTENTS
BEFORE YOU BEGIN
Message to Our Users .............................................................................................................. 3
Safety Symbols ......................................................................................................................... 3
Installation/Safety Precautions ................................................................................................. 4
Propane and Gas Warning ....................................................................................................... 4
Grill Parts List ............................................................................................................................ 5
Grill Parts Diagram .................................................................................................................... 7
ASSEMBLY
Before the Assembly ................................................................................................................ 8
Assembly Steps ...................................................................................................................... 11
POST-ASSEMBLY
Gas Connection ...................................................................................................................... 19
Leak Testing ............................................................................................................................ 23
Final Installation Checklist ...................................................................................................... 24
Grill Lighting Instruction .......................................................................................................... 24
Operating Instruction .............................................................................................................. 26
Safety Tips .............................................................................................................................. 28
Care and Maintenance ........................................................................................................... 28
Troubleshooting ...................................................................................................................... 30
Food Safety ............................................................................................................................ 31
Grill Storage ............................................................................................................................ 31
• If you smell gas:
1. Shut off gas to the grill.
2. Extinguish any open flames immediately.
3. Open the grill lid.
4. If the odor persists, keep away from the grill and call your gas supplier or your
fire department immediately.
wDANGER
• Do not store or use gasoline or other flammable items in the vicinity of this grill or
any other appliance.
• Any LP cylinder that is not connected for use should not be stored in the vicinity of
this grill or any other appliance.
wWARNING

3
BEFORE YOU BEGIN
Thank you for your purchase of our Gas Grill. We sincerely wish you will enjoy using our fine
products.
• Please read this user’s manual in its entirety before using the grill.
• Please contact Consumer Affairs if you have any questions.
• Please read this user’s manual carefully. Failure to follow the provided instruction can
result in serious bodily injury and/or property damage.
• Some parts of this grill may have sharp edges. Please wear suitable protective gloves.
IMPORTANT: This grill is intended for outdoor use only and is not intended to be installed in
or on recreational vehicles or boats.
NOTE TO INSTALLER: Leave this user’s manual with the customer after delivery and/or
installation.
NOTE TO CONSUMER: Leave this user’s manual in a convenient place for future reference.
The symbols listed here are being used throughout this manual. Please pay
special attention to them. The meaning of each of the symbols is listed here:
This symbol indicates an imminently hazardous
situation which will result in death or serious bodily
injury if not followed properly.
wDANGER
wWARNING This symbol indicates serious bodily injury may result
if the instructions are not followed.
wCAUTION This symbol indicates a hazardous situation which
may result in minor or moderate bodily injury if the
instructions are not properly followed.
MESSAGE TO OUR USERS
SAFETY SYMBOLS

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wWARNING
BEFORE YOU BEGIN
• This grill is designed to use LP gas only. The regulator supplied by Hamilton Beach must
be used.
• The installation of this appliance must conform with local codes or, in the absence of local
codes, with either the National Fuel Gas Code,ANSI Z223.1/NFPA 54, or CAN/CSA
B149.1, Natural Gas and Propane Installation Code, or CAN/CSA B149.2, Propane
Storage and Handling Code.
• The LP gas supply tank is to be constructed and marked in accordance with the
specifications for LP gas tanks of the U.S. Department of Transportation (DOT) or the
National Standard of Canada, CAN/CSA-B339, Tanks, Spheres, and Tubes for the
Transportation of Dangerous Goods.
• If an external electrical source is utilized, the outdoor cooking gas appliance, when installed,
must be electrically grounded in accordance with local codes or, in the absence of local
codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical
Code, CSA C22.1. Keep the power cord of the motor away from the hot surfaces of the
grill while in use. Remove and store the motor in a dry place when not in use.
• This grill is safety-certified for use in the United States and Canada only. Never modify
to use in other places. Modification may cause serious bodily injury or property damage.
Hamilton Beach is not responsible for any modifications, and all warranties will be void.
wWARNING
READ THIS SECTION FIRST BEFORE INSTALLING THE GRILL
INSTALLATION/SAFETY PRECAUTIONS
1. Combustion by-products produced when using this product contain chemicals
known to the State of California to cause cancer, birth defects, and other
reproductive harm.
2. This product contains chemicals, including lead and lead compounds, known to
the State of California to cause cancer, birth defects, or other reproductive harm.
Wash your hands after handling this product.
CALIFORNIA PROPOSITION 65
TOTAL GAS CONSUMPTION:
Total gas consumption (per hour) of OG01 grill with all burners on HI:
3 Main burners x 11,000 Btu/hr each: Total 33,000 Btu/h

5
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
DESCRIPTION
Lid
Temperature Gauge
Bezel, Temperature Gauge
Logo Plate
Lid Handle
Rotate Rod, Lid
Bezel, Rotate Rod
Firebox
Left-Side Shelf
Warming Rack
Cooking Grate
Heat Diffuser (Flame Tamer)
Main Burner
Manifold, Main Burner
Gas Valve, Main Burner
Regulator
Control Panel
Control Knob
Rear Panel
Right-Side Shelf
Grease Cup Clip
Grease Cup
Cart Frame
Tank Hold Chain
Left Panel
Match Holder Bracket (Nylon
Knot)
QUANTITY
1
1
1
1
1
2
2
1
1
1
2
3
3
1
3
1
1
3
1
1
1
1
1
1
1
1
PART NUMBER
990130100
990127300
990127400
990130500
990127500
990127600
990127700
990129900
990127800
990127900
990128000
990128100
990128200
990128300
990128400
990129700
990130200
990128500
990139500
990128700
990135000
990135100
990130400
990128800
990130300
990137000
BEFORE YOU BEGIN
GRILL PARTS LIST

6
KEY
27
28
29
30
31
32
33
DESCRIPTION
Match Holder
Tank Baffle
Right Panel
Front Panel
Bottom Shelf
Standard Caster
Foot
QUANTITY
1
1
1
1
1
2
2
PART NUMBER
990137100
990139600
990135600
990130000
990129800
990128900
990129000
BEFORE YOU BEGIN
GRILL PARTS LIST

7
BEFORE YOU BEGIN
GRILL PARTS DIAGRAMGRILL PARTS DIAGRAM

8
ASSEMBLY
BEFORE THE ASSEMBLY
READ AND FOLLOW THE INSTRUCTIONS BELOW TO CORRECTLY UNPACK
GRILL PARTS FROM SHIPPING BOX.
STEP 1:
1. Open shipping box by slicing down its edges with a box cutter. Take out all the parts out of
protective styrofoam as shown in Fig. A. Remove all parts from plastic bags.
Grill Head
Bottom Shelf
Warming Rack
Front Panel
Styrofoam
Tank Baffle
Cart Frame
Grill Head
Left and Right
Panels
Fig. A

9
ASSEMBLY
BEFORE THE ASSEMBLY
STEP 2:
1. Open grill lid, and take out the small boxes packed within the grill head. Remove all packing
materials and remove all parts from boxes as shown in Fig. B below.
Grill Head
Cooking Grids
Left and Right
Shelves
Hardware Pack
Cardboard
Box
Positioning Gage
Tank Hold Chain
Feet
Casters
Grease Cup Clip
and Grease Cup
Heat Diffusers
Styrofoam
Fig. B

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STEP 1: Bottom Shelf
1. Turn bottom shelf upside down. Attach the two (2) standard casters to right side of bottom
shelf with eight (8) M6 x 13 screws as shown in Fig. 1.
2. Screw one foot into the bottom shelf by hand, using the positioning gage to determine the
proper depth as shown in Fig. 1. Once the foot is screwed in to the proper depth, hold it in
place while tightening the nut to the bottom shelf with the provided wrench, as also shown in
Fig. 1. This will secure the foot in place.
3. Repeat Step 2 with the other foot.
ASSEMBLY
ASSEMBLY STEPS
Positioning Gage (Packed with feet)
Wrench
Fig. 1

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STEP 2: Cart
1. Turn bottom shelf right side up as shown in Fig. 2.
2. Attach front panel with the correct direction marked “UP” to front of bottom shelf with three
(3) M5 x 10 screws as shown in Fig. 2.
3. Attach left panel (marked “L”) to front panel with three (3) M4 x 10 screws as shown in Fig. 2.
Attach left panel to bottom shelf with one (1) M5 x 10 screw as shown in Fig. 2.
4. Attach right panel (marked “R”) to front panel with three (3) M4 x 10 screws. Attach right
panel to bottom shelf with one (1) M5 x 10 screw as shown in Fig. 2.
ASSEMBLY
ASSEMBLY STEPS
Fig. 2

13
ASSEMBLY
ASSEMBLY STEPS
STEP 3: Cart Frame
1. To attach cart frame, align cart frame with side panels as shown in Fig. 3.
2. Attach cart frame to left panel and right panel with six (6) M4 x 10 screws (3 on each side) as
shown in Fig. 3.
3. Attach cart frame to bottom shelf with two (2) M6 x 13 screws (1 on each side) as shown in
Fig. 3.
4. Position the ends of the tank baffle so that the holes in the ends of the baffle are aligned with
the holes in the side panels, then attach the tank baffle to the left and right panel with four (4)
M4 x 10 screws (2 on each side) from the outside to the inside, and four (4) M4 nuts on the
inside (2 on each side), all as shown in Fig. 3.
Fig. 3

14
ASSEMBLY
ASSEMBLY STEPS
STEP 4: Grill Head to Cart
1. Remove the tie wraps securing regulator hose to underside of grill head.
2. Carefully lower the grill head onto the cart. Make sure the regulator hose is hanging outside
the cart. Attach head to cart with two (2) M6 x 13 screws and two (2) M6 flat washer in the
front; two (2) M6 x 26 screws in the back as shown in Fig. 4.
Note regulator hose is routed
outside of cart.
Fig. 4

15
ASSEMBLY
ASSEMBLY STEPS
STEP 5: Side Shelves
Attach the right shelf to firebox as follows:
1. Locate side shelf onto support brackets located on side of the fire box as shown in Fig. 5a
and remove the cooking grids from the firebox.
2. From the outside of the firebox, attach the right shelf (marked “R”) with two (2) M6 x 13
screws and two (2) M6 flat washers as shown in Fig. 5b.
3. From the inside of the firebox, attach the right shelf with two (2) M6 x 13 screws and two (2)
M6 compression washers as shown in Fig. 5c.
4. Repeat above Steps 1–3 for the left shelf (marked “L”).
Support Brackets
Fig. 5a

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ASSEMBLY
ASSEMBLY STEPS
STEP 5: Side Shelves
Fig. 5b
Fig. 5c

17
ASSEMBLY
ASSEMBLY STEPS
STEP 6: Nylon Knot
1. Insert the nylon knot to the hole on the right side panel; then put the match holder in it and
capture it as shown in Fig. 6.
STEP 7: Grease Cup
1. Place grease cup into grease cup clip and hang grease cup clip from bottom of firebox and
as shown in Fig. 7.
Fig. 6
Fig. 7

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ASSEMBLY
ASSEMBLY STEPS
STEP 8: Cooking Grates
1. Place heat diffusers over burners by inserting tabs into slots in front and back of the firebox
as shown in Fig. 8b and Fig. 8c.
2. Place cooking grates onto grate rests as shown in Fig. 8a.
3. Insert warming rack at the top of the firebox as shown as shown in Fig. 8a.
View from rear of the firebox
Front of heat
diffusers
Rear of heat
diffusers
Fig. 8a
Fig. 8b
Fig. 8c

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POST-ASSEMBLY
GAS CONNECTION
ONLY USE THE REGULATOR AND HOSE ASSEMBLY PROVIDED WITH THIS
GRILL. REPLACEMENT PRESSURE REGULATORS AND HOSE ASSEMBLIES
MUST BE THOSE SUPPLIED BY THE MANUFACTURER.
This is an LP (Liquefied Petroleum Gas) configured grill. Do not attempt to use a natural gas
supply unless the grill has been reconfigured for natural gas use.
The installation of this appliance must conform with local codes or, in the absence of local
codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or CAN/CSA B149.1,
Natural Gas and Propane Installation Code, or CAN/CSA B149.2, Propane Storage and
Handling Code.
LP TANK REQUIREMENTS –
THE LP TANK USED WITH YOUR GRILL MUST MEET THE FOLLOWING:
1. Measurement: 12" (30.5-cm) diameter x 18" (45.7-cm) tall.
2. Maximum capacity: 20 lbs. (9 kg).
3. Constructed and marked in accordance with the specification for LP gas cylinders of the U.S.
Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339,
Cylinders, Spheres, and Tubes for the Transportation of Dangerous Goods. See LP tank collar
for marking.
4. Tank must be oriented to provide proper vapor withdrawal, as shown in Fig. 9.
5. Includes a collar to protect the tank valve.
6. Has no dents or rust. A dented or rusty LP tank may be hazardous and should be checked
by your supplier.
7. Provides a shut-off valve terminating in an LP gas tank valve outlet specified, as applicable,
for connection type QCC1 in the standard for compressed gas tank valve outlet and inlet
connection ANSI/CGA V-1.
8. Other tanks may be acceptable for use with your grill provided they are compatible with the
tank retention means in Fig. 9.
LP TANK VALVE USED MUST MEET THE FOLLOWING:
1. Have type I outlet compatible with regulator provided.
2. Have safety relief valve.
3. UL-listed Overfill Protection Device (OPD). This OPD safety feature is identified by a unique
triangular hand wheel. Only use tanks equipped with this type of valve (as the figure shown
on the next page).

20
POST-ASSEMBLY
GAS CONNECTION
FOR YOUR SAFETY:
Ensure that the black plastic grommets of the regulator provided are in place and that the hose
does not come into contact with the heat shield or the grill head.
Set the LP tank into the hole in the bottom shelf. Make sure the threaded connection at the top
points toward the rear of the grill as shown in Fig. 9. Secure the tank in place with the tank hold
chain as shown in Fig. 9.
Fig. 9